EP0059994A1 - Procédé pour la fabrication de révêtements de phosphate sur des sufaces métalliques - Google Patents
Procédé pour la fabrication de révêtements de phosphate sur des sufaces métalliques Download PDFInfo
- Publication number
- EP0059994A1 EP0059994A1 EP82200190A EP82200190A EP0059994A1 EP 0059994 A1 EP0059994 A1 EP 0059994A1 EP 82200190 A EP82200190 A EP 82200190A EP 82200190 A EP82200190 A EP 82200190A EP 0059994 A1 EP0059994 A1 EP 0059994A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal surfaces
- phosphating bath
- weight ratio
- contact
- phosphating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 20
- 239000002184 metal Substances 0.000 title claims abstract description 20
- 229910019142 PO4 Inorganic materials 0.000 title claims abstract description 17
- 239000010452 phosphate Substances 0.000 title claims abstract description 17
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims abstract description 17
- 238000000576 coating method Methods 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims abstract description 26
- 229910002651 NO3 Inorganic materials 0.000 claims abstract description 10
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 10
- 239000011701 zinc Substances 0.000 claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims abstract description 8
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 claims abstract description 6
- 229910000165 zinc phosphate Inorganic materials 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 230000002378 acidificating effect Effects 0.000 claims abstract description 5
- 238000007654 immersion Methods 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 239000002253 acid Substances 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 2
- TVWHTOUAJSGEKT-UHFFFAOYSA-N chlorine trioxide Chemical compound [O]Cl(=O)=O TVWHTOUAJSGEKT-UHFFFAOYSA-N 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000243 solution Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- -1 nitrate ions Chemical class 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/12—Orthophosphates containing zinc cations
- C23C22/14—Orthophosphates containing zinc cations containing also chlorate anions
Definitions
- aqueous acidic zinc phosphate solutions which contain chlorate as an accelerator and additionally nitrate to apply phosphate coatings to metal surfaces by immersion or flooding.
- chlorate-containing zinc phosphate solutions a weight ratio of P 2 O 5 : Z n in the range of approximately 1: (0.2 to 0.7) is usually observed (cf. for example DE-OS 21 06 626).
- calcium ions in such solutions in order to refine the phosphate layer (cf. for example DE-PS 10 96 152). However, this extends the treatment time until a closed phosphate layer is formed on the metal surfaces.
- the object of the invention is to further improve the known method, in particular the aforementioned method, so that its use leads to phosphate layers which, in particular with regard to their thickness and intergrowth, meet the highest requirements.
- Phosphating baths which only contain chlorate as accelerators can be used in the process according to the invention. In this case, its content must be at least 1.0 g / l (calculated as C10 3 ). If the phosphating bath also contains nitrate ions, the sum of chlorate and nitrate ions must be at least 1.0 g / 1. The nitrate content is determined as the oxidation equivalent based on chlorate.
- a phosphating bath is preferably used which contains up to 5 g / 1 chlorate, in particular 0.2 to 2 g / 1 chlorate.
- a further preferred embodiment of the invention consists in bringing the metal surfaces into contact with a phosphating bath which contains 5 to 20 g / 1 sulfate ions. This generally achieves the layer thickening effect and the excellent anchoring of the phosphate layer to a sufficient extent.
- Concentrates are expediently used to prepare and supplement the phosphating bath used in the procedure according to the invention. It is advantageous to design them in such a way that - apart from the sulfate content - they contain as many components as possible. It is advisable to add the sulfate separately.
- the phosphating bath should preferably contain 5 to 1000 mg / 1 Ni and / or 1 to 50 mg / 1 Cu ions.
- the workpieces to be treated must be free of rust and scale.
- a possible course of treatment is, for example: degreasing with organic solvents or alkaline cleaners (the latter is then rinsed with water), pickling in mineral acids, such as HC1 or H 2 S0 4 , to remove scale and rust, rinsing with cold water.
- the workpieces can then be treated in the process according to the invention at temperatures between 35 and 98 ° C and a bath number of at least 20 5 to 15 minutes in immersion or flooding.
- the phosphating bath is supplemented with the supplementary concentrate mentioned.
- the surface of the workpieces can be activated by pre-rinsing with hot water or with activating titanium orthophosphate dispersions. After phosphating, the workpieces are rinsed with cold water and can then ach Whyillonen with passivating N or in cold formed parts with lubricants and optionally lubricant carrier salts, such as borax or lime-treated.
- lubricant carrier salts such as borax or lime-treated.
- the method according to the invention has proven particularly useful as a preparation for non-cutting cold forming. However, it is also advantageous in the other fields of application of phosphating, e.g. Use corrosion protection, to facilitate sliding friction.
- the phosphating baths had the following composition:
- the phosphate layers produced using baths containing sulfate ions are of considerably greater thickness.
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3108484 | 1981-03-06 | ||
| DE19813108484 DE3108484A1 (de) | 1981-03-06 | 1981-03-06 | Verfahren zur herstellung von phosphatueberzuegen auf metalloberflaechen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0059994A1 true EP0059994A1 (fr) | 1982-09-15 |
| EP0059994B1 EP0059994B1 (fr) | 1984-12-27 |
Family
ID=6126487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82200190A Expired EP0059994B1 (fr) | 1981-03-06 | 1982-02-18 | Procédé pour la fabrication de révêtements de phosphate sur des sufaces métalliques |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US4416705A (fr) |
| EP (1) | EP0059994B1 (fr) |
| JP (1) | JPS6045705B2 (fr) |
| CA (1) | CA1175606A (fr) |
| DE (2) | DE3108484A1 (fr) |
| GB (1) | GB2094356B (fr) |
| IT (1) | IT1150234B (fr) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3245411A1 (de) * | 1982-12-08 | 1984-07-05 | Gerhard Collardin GmbH, 5000 Köln | Verfahren zur phosphatierung elektrolytisch verzinkter metallwaren |
| JPS619580A (ja) * | 1984-06-25 | 1986-01-17 | Nippon Parkerizing Co Ltd | 黒色化リン酸塩処理方法 |
| CA1257527A (fr) * | 1984-12-20 | 1989-07-18 | Thomas W. Tull | Procede de deformation a froid avec enduction lubrifiante amelioree |
| JPS63270478A (ja) * | 1986-12-09 | 1988-11-08 | Nippon Denso Co Ltd | リン酸塩化成処理方法 |
| ES2058464T3 (es) * | 1988-02-03 | 1994-11-01 | Metallgesellschaft Ag | Procedimiento para la generacion de recubrimiento de fosfato sobre metales. |
| IT1295500B1 (it) * | 1997-10-21 | 1999-05-12 | Pierangelo Girardello | Procedimento per la lavorazione dei metalli e prodotto ottenuto con detto procedimento. |
| RU2354747C1 (ru) * | 2007-07-17 | 2009-05-10 | Закрытое акционерное общество "ФК" | Способ получения фосфатного покрытия |
| RU2365675C2 (ru) * | 2007-09-24 | 2009-08-27 | Закрытое акционерное общество "ФК" | Способ получения фосфатного покрытия |
| US11518960B2 (en) | 2016-08-24 | 2022-12-06 | Ppg Industries Ohio, Inc. | Alkaline molybdenum cation and phosphonate-containing cleaning composition |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2106626A1 (de) * | 1970-03-04 | 1971-09-23 | Metallgesellschaft Ag | Verfahren zur Herstellung eines Phosphatüberzuges auf Metalloberflächen |
| US4071379A (en) * | 1976-01-28 | 1978-01-31 | Imperial Chemical Industries Limited | Phosphating method |
| DE2239813B2 (de) * | 1971-09-20 | 1980-03-20 | Metallgesellschaft Ag, 6000 Frankfurt | Verfahren zur Ergänzung einer Zinkphosphat und Chlorat enthaltenden Lösung für die Spritzphosphatierung |
| EP0019430A1 (fr) * | 1979-05-11 | 1980-11-26 | Amchem Products, Inc. a Corporation organised under the Laws of the State of Delaware United States of America | Composition et procédé pour revêtir la surface d'un métal de phosphate de zinc et procédé pour le vernissage de la surface revêtue |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1159728B (de) * | 1954-04-24 | 1963-12-19 | Metallgesellschaft Ag | Verfahren zum Aufbringen von Phosphatueberzuegen |
| DE1231523B (de) * | 1962-03-20 | 1966-12-29 | Metallgesellschaft Ag | Verfahren zur Verbesserung eines zur elektrischen Isolierung auf Blechen und Baendern aus Eisen und Stahl aufgebrachten Phosphatueberzugs |
| DE1521879B2 (de) * | 1966-07-12 | 1975-08-28 | Metallgesellschaft Ag, 6000 Frankfurt | Verfahren zum Aufbringen von Phosphatüberzügen auf Eisen und Stahl |
| DE1796102A1 (de) * | 1968-08-31 | 1972-02-17 | Metallgesellschaft Ag | Verfahren zum Aufbringen eines Phosphatueberzuges auf Oberflaechen von Eisen und Stahl |
| GB1296883A (fr) * | 1970-03-04 | 1972-11-22 |
-
1981
- 1981-03-06 DE DE19813108484 patent/DE3108484A1/de not_active Withdrawn
-
1982
- 1982-02-15 JP JP57022578A patent/JPS6045705B2/ja not_active Expired
- 1982-02-18 DE DE8282200190T patent/DE3261654D1/de not_active Expired
- 1982-02-18 EP EP82200190A patent/EP0059994B1/fr not_active Expired
- 1982-02-26 CA CA000397227A patent/CA1175606A/fr not_active Expired
- 1982-02-26 US US06/352,925 patent/US4416705A/en not_active Expired - Fee Related
- 1982-03-03 IT IT19938/82A patent/IT1150234B/it active
- 1982-03-05 GB GB8206579A patent/GB2094356B/en not_active Expired
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2106626A1 (de) * | 1970-03-04 | 1971-09-23 | Metallgesellschaft Ag | Verfahren zur Herstellung eines Phosphatüberzuges auf Metalloberflächen |
| DE2239813B2 (de) * | 1971-09-20 | 1980-03-20 | Metallgesellschaft Ag, 6000 Frankfurt | Verfahren zur Ergänzung einer Zinkphosphat und Chlorat enthaltenden Lösung für die Spritzphosphatierung |
| US4071379A (en) * | 1976-01-28 | 1978-01-31 | Imperial Chemical Industries Limited | Phosphating method |
| EP0019430A1 (fr) * | 1979-05-11 | 1980-11-26 | Amchem Products, Inc. a Corporation organised under the Laws of the State of Delaware United States of America | Composition et procédé pour revêtir la surface d'un métal de phosphate de zinc et procédé pour le vernissage de la surface revêtue |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0059994B1 (fr) | 1984-12-27 |
| JPS6045705B2 (ja) | 1985-10-11 |
| US4416705A (en) | 1983-11-22 |
| CA1175606A (fr) | 1984-10-09 |
| DE3108484A1 (de) | 1982-09-23 |
| GB2094356B (en) | 1984-08-08 |
| GB2094356A (en) | 1982-09-15 |
| JPS57152473A (en) | 1982-09-20 |
| IT1150234B (it) | 1986-12-10 |
| DE3261654D1 (en) | 1985-02-07 |
| IT8219938A0 (it) | 1982-03-03 |
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