EP0077428A1 - Method of manufacturing a decorative facing panel, and panel obtained by this process - Google Patents

Method of manufacturing a decorative facing panel, and panel obtained by this process Download PDF

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Publication number
EP0077428A1
EP0077428A1 EP81401655A EP81401655A EP0077428A1 EP 0077428 A1 EP0077428 A1 EP 0077428A1 EP 81401655 A EP81401655 A EP 81401655A EP 81401655 A EP81401655 A EP 81401655A EP 0077428 A1 EP0077428 A1 EP 0077428A1
Authority
EP
European Patent Office
Prior art keywords
ink
dried
ultraviolet radiation
decorative
inks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP81401655A
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German (de)
French (fr)
Inventor
Louis Dumont
Robert Wasilewski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
A Responsabilite Dite Societe Dreux Ltee Ste
Original Assignee
A Responsabilite Dite Societe Dreux Ltee Ste
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by A Responsabilite Dite Societe Dreux Ltee Ste filed Critical A Responsabilite Dite Societe Dreux Ltee Ste
Priority to EP81401655A priority Critical patent/EP0077428A1/en
Publication of EP0077428A1 publication Critical patent/EP0077428A1/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0045—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by mechanical wave energy, e.g. ultrasonics, cured by electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams, or cured by magnetic or electric fields, e.g. electric discharge, plasma
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information

Definitions

  • the present invention relates to a method of manufacturing a decorative covering panel and a panel obtained by this method.
  • the present invention aims to remedy these drawbacks by very simple means.
  • this method of manufacturing a decorative covering panel comprising a base support constituted by a plate or sheet of rigid or flexible plastic material, in which a colored background is first applied to this plate or sheet of plastic material, then the decorative patterns are formed on this colored background and these patterns are then dried, is characterized in that at least one UV ink is applied to the colored background, by screen printing. say drying under the action of ultraviolet radiation, the UV ink is then dimmed so as to move and shade the ink as desired for the formation of the desired decorative pattern, the UV inks are dried and fixed in subjecting the panel to ultraviolet radiation and finally applying a varnish UV transparent and dried by subjecting it to ultraviolet radiation.
  • the method according to the invention offers the advantage that the UV inks used, of different colors, remain fluid for as long as desired, as long as they are not subjected to ultraviolet radiation. As a result, it is possible to compose the decorative patterns at will, with sufficient time. In addition, since UV inks do not contain a volatile solvent, there is no risk of intoxication by inhalation of harmful vapors, neither during printing nor during drying.
  • a plastic plate such as polyvinyl chloride (rigid or flexible), polyvinyl fluoride, ABS, etc., is used, having a thickness ranging from 0.4 to 3 mm.
  • a UV base ink is applied to this support, which is dried by subjecting it to ultraviolet radiation. This drying takes place in an ultraviolet drying tunnel comprising lamps emitting ultraviolet radiation.
  • a metal powder for example gold powder or any other shade, is advantageously incorporated into the UV inks.
  • the blurring of UV inks of different colors is advantageously carried out with compressed air, by means of a blower, making it possible to move and shade these inks according to the desired effect.
  • the whole is then blended with a pad, using dry cellulose wadding.
  • UV inks of different colors When UV inks of different colors are used in combination, a UV ink of a first color, in which a metallic powder is incorporated, is applied by screen printing, then this ink is blured to form the desired patterns with this color, and the ink is then dried by subjecting it to ultraviolet radiation. Then these same operations are carried out with an ink of a second color which is then dried, and so on.
  • UV inks used for the manufacture of decorative panels according to the invention are advantageously of the reference type 4CMUV manufactured by the DUBUIT company.
  • a UV overprint varnish such as varnish A 602 manufactured by the DUBUIT company is applied.
  • This varnish is dried in a tunnel with ultraviolet radiation. This drying can be carried out with or without surface glazing.
  • the varnish is dried in depth hot under press between two sheets with mirror polish.
  • a press with heating and cooling plates manufactured by the company DOLOUETS can be used for this purpose.
  • the thickness of the transparent UV varnish is of the order of 50 to 180 microns. It is heated to a temperature of 140 to 165 ° C, under a pressure of 25 bars, for a period of time of 15 to 30 minutes.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Method using a base support consisting of a board or sheet of stiff or flexible plastic material, to which a coloured ground is first applied. Decorative designs are next formed on this ground and these designs are then dried. To give sufficient time to make the decorative designs, there is applied to the coloured ground, by serigraphy, at least one U.V. ink, that is an ink that dries under ultraviolet light, this U.V. ink is then blurred, moving it about and graduating it to form the desired decorative design, the U.V. ink is dried and fixed by shining ultraviolet light on the board and lastly a transparent U.V. varnish is applied and dried by shining ultraviolet light on it.

Description

La présente invention concerne un procédé de fabrication d'un panneau de revêtement décoratif et un panneau obtenu par ce procédé.The present invention relates to a method of manufacturing a decorative covering panel and a panel obtained by this method.

On connaît déjà divers procédés de fabrication de panneaux décoratifs comprenant un support de base en matière plastique sur lequel sont tracés des motifs décoratifs. Dans l'un de ces procédés qui fait l'objet de la demande de brevet français N° 79.16612, déposée le 27 Juin 1979 par la demanderesse, on applique sur un fond coloré, au moyen d'un pistolet, une poudre métallique diluée au moyen d'un diluant approprié et on estompe la poudre métallique diluée de manière à déplacer et à nuancer à volonté la poudre pour la formation des motifs décoratifs désirés sur le fond coloré, après quoi, on fait sécher le motif formé par la poudre métallique. Si un tel procédé permet d'obtenir des panneaux présentant un effet esthétique remarquable, il n'est toutefois pas exempt d'inconvénients. En effet, il utilise une poudre métallique diluée dans un solvant qui s'évapore assez rapidement et, de ce fait, on est tributaire, lors de la formation des motifs décoratifs, de ce temps d'évaporation. Autrement dit, il est nécessaire de réaliser très rapidement les motifs qui doivent apparaître dans le panneau obtenu immédiatement. En outre, les solvants ainsi utilisés sont inflammables et ils peuvent de ce fait présenter certains risques lors de leur mise en oeuvre.Various methods of manufacturing decorative panels are already known, comprising a basic plastic support on which decorative patterns are traced. In one of these processes which is the subject of French patent application No. 79.16612, filed on June 27, 1979 by the applicant, a metallic powder diluted with a spray gun is applied to a colored background. using an appropriate diluent and the diluted metal powder is blured so as to displace and shade the powder as desired for the formation of the desired decorative patterns on the colored background, after which the pattern formed by the metal powder is dried. If such a process makes it possible to obtain panels having a remarkable aesthetic effect, it is however not without drawbacks. Indeed, it uses a metal powder diluted in a solvent which evaporates fairly quickly and, therefore, we are dependent, during the formation of decorative patterns, this evaporation time. In other words, it is necessary to very quickly carry out the patterns which must appear in the panel obtained immediately. In addition, the solvents thus used are flammable and they can therefore present certain risks during their use.

Enfin, malgré l'application finale d'une couche de vernis, les panneaux obtenus peuvent être rayés.Finally, despite the final application of a layer of varnish, the panels obtained can be scratched.

La présente invention vise à remédier à ces inconvénients par des moyens très simples.The present invention aims to remedy these drawbacks by very simple means.

A cet effet, ce procédé de fabrication d'un panneau de revêtement décoratif comportant un support de base constitué par une plaque ou feuille de matière plastique rigide ou souple, dans lequel on applique tout d'abord un fond coloré sur cette plaque ou feuille de matière plastique, puis on forme les motifs décoratifs sur ce fond coloré et on fait sécher ensuite ces motifs, est caractérisé en ce que l'on applique sur le fond coloré, par sérigraphie, au moins une encre U.V. , c'est-à-dire séchant sous l'action d'un rayonnement ultraviolet, on estompe ensuite l'encre U.V. de manière à déplacer et à nuancer à volonté l'encre pour la formation du motif décoratif désiré, on sèche et on fixe la ou les encres U.V. en soumettant le panneau à un rayonnement ultraviolet et on applique enfin un vernis transparent U.V. et on le sèche en le soumettant à un rayonnement ultraviolet.To this end, this method of manufacturing a decorative covering panel comprising a base support constituted by a plate or sheet of rigid or flexible plastic material, in which a colored background is first applied to this plate or sheet of plastic material, then the decorative patterns are formed on this colored background and these patterns are then dried, is characterized in that at least one UV ink is applied to the colored background, by screen printing. say drying under the action of ultraviolet radiation, the UV ink is then dimmed so as to move and shade the ink as desired for the formation of the desired decorative pattern, the UV inks are dried and fixed in subjecting the panel to ultraviolet radiation and finally applying a varnish UV transparent and dried by subjecting it to ultraviolet radiation.

Le procédé suivant l'invention offre l'avantage que les encres U.V. utilisées, de différentes couleurs, restent fluides aussi longtemps qu'on le désire, tant que l'on ne les soumet pas au rayonnement ultraviolet. De ce fait, il est possible de composer à volonté les motifs décoratifs, en disposant d'un laps de temps suffisant. En outre, du fait que les encres U.V. ne contiennent pas un solvant volatile, on ne court pas le risque d'intoxication par inhalation de vapeurs nocives, ni pendant l'impression, ni pendant le séchage.The method according to the invention offers the advantage that the UV inks used, of different colors, remain fluid for as long as desired, as long as they are not subjected to ultraviolet radiation. As a result, it is possible to compose the decorative patterns at will, with sufficient time. In addition, since UV inks do not contain a volatile solvent, there is no risk of intoxication by inhalation of harmful vapors, neither during printing nor during drying.

On utilise, comme support de base, une plaque de matière plastique telle que chlorure de polyvinyle (rigide ou souple), fluorure de polyvinyle, ABS, etc..., ayant une épaisseur allant de 0,4 à 3mm. On applique sur ce support une encre de fond U.V. que l'on fait sécher en la soumettant à un rayonnement ultraviolet. Ce séchage s'effectue dans un tunnel de séchage ultraviolet comprenant des lampes émettant un rayonnement ultraviolet.As a base support, a plastic plate such as polyvinyl chloride (rigid or flexible), polyvinyl fluoride, ABS, etc., is used, having a thickness ranging from 0.4 to 3 mm. A UV base ink is applied to this support, which is dried by subjecting it to ultraviolet radiation. This drying takes place in an ultraviolet drying tunnel comprising lamps emitting ultraviolet radiation.

Pour renforcer l'effet esthétique des motifs décoratifs formés, on incorpore avantageusement, dans les encres U.V. , une poudre métallique, par exemple de la poudre d'or ou de toute autre teinte.To enhance the aesthetic effect of the decorative patterns formed, a metal powder, for example gold powder or any other shade, is advantageously incorporated into the UV inks.

L'estompage des encres U.V. de couleurs différentes est réalisé avantageusement à l'air comprimé, au moyen d'une soufflette, permettant de déplacer et de nuancer ces encres suivant l'effet recherché. On procède ensuite à un estompage de l'ensemble au tampon, en utilisant de la ouate de cellulose à sec.The blurring of UV inks of different colors is advantageously carried out with compressed air, by means of a blower, making it possible to move and shade these inks according to the desired effect. The whole is then blended with a pad, using dry cellulose wadding.

Lorsque l'on utilise en combinaison des encres U.V. de couleurs différentes, on applique par sérigraphie une encre U.V. d'une première couleur, dans laquelle est incorporée une poudre métallique, puis on estompe cette encre pour former les motifs désirés avec cette couleur, et on sèche ensuite l'encre en la soumettant à un rayonnement ultraviolet. Puis on procède à ces mêmes opérations avec une encre d'une deuxième couleur que l'on fait ensuite sécher, et ainsi de suite.When UV inks of different colors are used in combination, a UV ink of a first color, in which a metallic powder is incorporated, is applied by screen printing, then this ink is blured to form the desired patterns with this color, and the ink is then dried by subjecting it to ultraviolet radiation. Then these same operations are carried out with an ink of a second color which is then dried, and so on.

Les encres U.V. utilisées pour la fabrication des panneaux décoratifs suivant l'invention sont avantageusement du type de référence 4CMUV fabriquées par la Société DUBUIT.The UV inks used for the manufacture of decorative panels according to the invention are advantageously of the reference type 4CMUV manufactured by the DUBUIT company.

Une fois séchés les motifs décoratifs formés par les encres de différentes couleurs, on applique un vernis de surimpression U.V. tel que le vernis A 602 fabriqué par la Société DUBUIT. On sèche ce vernis dans un tunnel à rayonnement ultraviolet. Ce séchage peut être effectué avec ou sans glaçage superficiel.Once the decorative patterns formed by the inks have dried in different colors, a UV overprint varnish such as varnish A 602 manufactured by the DUBUIT company is applied. This varnish is dried in a tunnel with ultraviolet radiation. This drying can be carried out with or without surface glazing.

Si l'on désire obtenir un glaçage, on sèche le vernis en profondeur à chaud sous presse entre deux tôles à poli miroir. On peut utiliser à cet effet une presse à plateaux chauffants et refroidis- sants fabriquée par la Société DOLOUETS. L'épaisseur du vernis U.V. transparent est de l'ordre de 50 à 180 microns. On le chauffe à une température de 140 à 165°C, sous une pression de 25 bars, pendant une période de temps de 15 à 30 minutes.If one wishes to obtain a glaze, the varnish is dried in depth hot under press between two sheets with mirror polish. A press with heating and cooling plates manufactured by the company DOLOUETS can be used for this purpose. The thickness of the transparent UV varnish is of the order of 50 to 180 microns. It is heated to a temperature of 140 to 165 ° C, under a pressure of 25 bars, for a period of time of 15 to 30 minutes.

On obtient finalement un panneau décoratif d'un très bel effet esthétique et dont la surface est très difficilement rayable.We finally obtain a decorative panel with a very beautiful aesthetic effect and whose surface is very difficult to scratch.

Claims (7)

1.- Procédé de fabrication d'un panneau de revêtement décoratif comportant un support de base constitué par une plaque ou feuille de matière plastique rigide ou souple, dans lequel on applique tout d'abord un fond coloré sur cette plaque ou feuille de matière plastique, puis on forme les motifs décoratifs sur ce fond coloré et on fait sécher ensuite ces motifs, caractérisé en ce que l'on applique sur le fond coloré, par sérigraphie, au moins une encre U.V., c'est-à-dire séchant sous l'action d'un rayonnement ultraviolet, on estompe ensuite l'encre U.V. de manière à déplacer et à nuancer à volonté l'encre pour la formation du motif décoratif désiré, on sèche et on fixe la ou les encres U.V. en soumettant le panneau à un rayonnement ultraviolet et on applique enfin un vernis transparent U.V. et on le sèche en le soumettant à un rayonnement ultraviolet.1.- Method of manufacturing a decorative covering panel comprising a base support constituted by a rigid or flexible plastic sheet or sheet, in which a colored background is first applied to this plastic sheet or sheet , then the decorative patterns are formed on this colored background and these patterns are then dried, characterized in that at least one UV ink is applied to the colored background, that is to say drying under the action of ultraviolet radiation, the UV ink is then dimmed so as to move and shade the ink as desired for the formation of the desired decorative pattern, the UV inks are dried and fixed by subjecting the panel to ultraviolet radiation and finally applying a transparent UV varnish and drying it by subjecting it to ultraviolet radiation. 2.- Procédé suivant la revendication 1, caractérisé en ce que l'on incorpore dans l'encre U.V. une poudre métallique colorée.2.- Method according to claim 1, characterized in that a colored metallic powder is incorporated into the UV ink. 3.- Procédé suivant l'une quelconque des revendications 1 et 2, caractérisé en ce que l'on estompe les encres U.V. au moyen d'un jet d'air comprimé produit par une soufflette.3.- Method according to any one of claims 1 and 2, characterized in that the UV inks are blured by means of a jet of compressed air produced by a blow gun. 4.- Procédé suivant la revendication 3, caractérisé en ce qu'après l'estompage au moyen d'une soufflette, on estompe les encres U.V. au tampon, en utilisant de la ouate de cellulose à sec.4.- Method according to claim 3, characterized in that after blending by means of a blower, the UV inks are blured with a pad, using dry cellulose wadding. 5.- Procédé suivant l'une quelconque des revendications 1 à 4, caractérisé en ce qu'après application de chaque encre U.V. et estompage de cette encre, on la sèche en la soumettant à un rayonnement ultraviolet avant d'appliquer une autre encre d'une autre couleur.5.- Method according to any one of claims 1 to 4, characterized in that after application of each UV ink and blurring of this ink, it is dried by subjecting it to ultraviolet radiation before applying another ink d 'another color. 6.- Procédé suivant l'une quelconque des revendications 1 à 5, caractérisé en ce que l'on sèche le vernis final en profondeur à chaud, sous presse, entre deux tôles à poli miroir, de manière à obtenir un glaçage superficiel.6.- Method according to any one of claims 1 to 5, characterized in that the final varnish is dried in depth hot, in press, between two sheets with mirror polish, so as to obtain a surface glaze. 7.- Panneau de revêtement décoratif obtenu par la mise en oeuvre du procédé suivant l'une quelconque des revendications 1 à 6.7. A decorative covering panel obtained by implementing the method according to any one of claims 1 to 6.
EP81401655A 1981-10-21 1981-10-21 Method of manufacturing a decorative facing panel, and panel obtained by this process Withdrawn EP0077428A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP81401655A EP0077428A1 (en) 1981-10-21 1981-10-21 Method of manufacturing a decorative facing panel, and panel obtained by this process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP81401655A EP0077428A1 (en) 1981-10-21 1981-10-21 Method of manufacturing a decorative facing panel, and panel obtained by this process

Publications (1)

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EP0077428A1 true EP0077428A1 (en) 1983-04-27

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EP81401655A Withdrawn EP0077428A1 (en) 1981-10-21 1981-10-21 Method of manufacturing a decorative facing panel, and panel obtained by this process

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0916304A1 (en) * 1997-11-14 1999-05-19 Ciapem Method for producing a work or load surface for electrical houshold appliances
ES2156658A1 (en) * 1997-11-27 2001-07-01 Jurado Jose Luis Pujol Ruling system for flat surfaces designed for writing and drawing
FR2803559A1 (en) * 1999-12-23 2001-07-13 Laque Authentique S A R L Production of decorative elements, e.g. pictures, signs or posters, involves sticking a picture or design on a painted base panel leaving a border all round and then applying and drying several coats of acrylic lacquer

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE346229A (en) *
NL27621C (en) * 1900-01-01
FR684254A (en) * 1929-10-31 1930-06-24 New varnishing method for surfaces of any type, especially applicable to cars
DE808534C (en) * 1948-10-05 1951-07-16 Reinhard Zaeske Process and machine for the production of veined, grained or marbled picture, curtain and wallpaper strips
DE2721292A1 (en) * 1977-05-12 1978-11-16 Henrik J M Tempelaars Coating substrate with structured thermosetting resin - applied over active primer layer provided with barrier-forming material sections
EP0022029A1 (en) * 1979-06-27 1981-01-07 Société à Responsabilité Limitée dite: SOCIETE DREUX Process for manufacturing a decorative facing panel and panel obtained by this process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE346229A (en) *
NL27621C (en) * 1900-01-01
FR684254A (en) * 1929-10-31 1930-06-24 New varnishing method for surfaces of any type, especially applicable to cars
DE808534C (en) * 1948-10-05 1951-07-16 Reinhard Zaeske Process and machine for the production of veined, grained or marbled picture, curtain and wallpaper strips
DE2721292A1 (en) * 1977-05-12 1978-11-16 Henrik J M Tempelaars Coating substrate with structured thermosetting resin - applied over active primer layer provided with barrier-forming material sections
EP0022029A1 (en) * 1979-06-27 1981-01-07 Société à Responsabilité Limitée dite: SOCIETE DREUX Process for manufacturing a decorative facing panel and panel obtained by this process

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
IGT-NIEUWS, vol. 25, no. 4, 1972, AMSTERDAM (NL) D. SCHILSTRA: "Toekomstige droog-technieken voor drukinkt", pages 54-58 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0916304A1 (en) * 1997-11-14 1999-05-19 Ciapem Method for producing a work or load surface for electrical houshold appliances
FR2770990A1 (en) * 1997-11-14 1999-05-21 Ciapem METHOD FOR PRODUCING A WORK PLAN OR LAYING PARTICULARLY A HOUSEHOLD APPLIANCE
ES2156658A1 (en) * 1997-11-27 2001-07-01 Jurado Jose Luis Pujol Ruling system for flat surfaces designed for writing and drawing
FR2803559A1 (en) * 1999-12-23 2001-07-13 Laque Authentique S A R L Production of decorative elements, e.g. pictures, signs or posters, involves sticking a picture or design on a painted base panel leaving a border all round and then applying and drying several coats of acrylic lacquer

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