EP0077700A1 - Verfahren zum Lokalverformen von einem runden Rohr zu einem Rohr mit ebener Fläche und Biegestempel für dessen Herstellung - Google Patents
Verfahren zum Lokalverformen von einem runden Rohr zu einem Rohr mit ebener Fläche und Biegestempel für dessen Herstellung Download PDFInfo
- Publication number
- EP0077700A1 EP0077700A1 EP82401761A EP82401761A EP0077700A1 EP 0077700 A1 EP0077700 A1 EP 0077700A1 EP 82401761 A EP82401761 A EP 82401761A EP 82401761 A EP82401761 A EP 82401761A EP 0077700 A1 EP0077700 A1 EP 0077700A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- punch
- matrix
- faces
- tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D15/00—Corrugating tubes
- B21D15/02—Corrugating tubes longitudinally
Definitions
- Tubes used in industry generally have a circular section because of the ease of their continuous production, from strip rolls, on a tube machine and also because of their mechanical qualities.
- this circular shape poses problems when one wants to perform certain operations such as drilling a tube, welding it with other parts, docking it with other tubes, and in particular assembling several similar tubes of so as to allow them to lead into another tube of larger section.
- the object of the present invention is to remedy these drawbacks by making it possible to form local flat surfaces on the tube.
- the subject of this invention is in fact a method of locally deforming a round tube into a tube of substantially triangular cross section, according to which an elongated punch comprising a dihedral between two guide faces is inserted axially into the tube, to lay the portion of tube to be deformed, containing the punch, on the side walls of a V-shaped groove on the upper face of a die, then to be applied to the external free surface of the tube a compression part, also provided with a groove, and tightening it until it comes into contact with the die and the penetration of the tube and the punch into the bottom of the V-groove, so that the portion of tube follows the outline of the space delimited between the grooves of the matrix and of the compression part, the section of which is substantially triangular; finally we move aside the compression part and the matrix and we withdraw the punch from the tube.
- the tube thus produced has, over a portion of its length only, a substantially triangular section, but only its shape has been modified so that its mechanical qualities have not been altered but that on the other hand its adaptation to be fixed or accosted to other parts is clearly improved.
- the invention also extends to a forming tool or punch, intended for the implementation of this method, which comprises a dihedron with a determined angle between two narrow guide and centering faces, the edges of the dihedron and of the ends of the two lateral faces being generators of the same cylinder.
- the tool comprises, opposite the edge of the dihedron, a curved surface whose axis coincides with this edge.
- the cylinder on which the edges of the tool are placed having a diameter very slightly smaller than that of the tube to be deformed, the tool can easily be inserted inside this tube to the desired point, and even removed from it. tube after its deformation. It is also always perfectly centered in the tube and can easily be centered in relation to the matrix.
- Figures 1 and 2 illustrate a particularly interesting application of the invention. They indeed show three tubes of circular section, 1, 2 and 3, which are arranged parallel side by side in the extension of a tube 4 of larger diameter. Each of the tubes 1, 2 and 3 is deformed at its end close to the tube 4 so as to have two flat faces, respectively 6.7, 8.9, and 10.11, capable of being approached each against the corresponding face of one of the other two tubes.
- the two flat faces 6, 7 are joined by a curved surface in a portion of a circle 12, the diameter of which is greater than that of the initial tube 1, 2 or 3, each of the surfaces 12 forming a third of a circle, so that the set of three deformed tubes 1, 2 and 3 is delimited externally by a circumference constituted by the succession of the three surfaces 12, as shown more clearly in FIG. 2.
- the outside diameter of the assembly of the three deformed tubes is equal to, or preferably slightly less than, the internal diameter of the tube 4, so that the three tubes 1, 2 and 3 can easily be connected to this tube 4 and lead to the inside.
- the deformation is obtained by means of a forming tool, or punch, such as that shown in FIG. 6.
- This punch 18 is formed from a solid metal bar, of circular section having a neighboring radius or very slightly less than the internal radius of the tube to be deformed, for example the tube 1 in FIG. 4.
- This punch 18 has two flat faces, respectively 20 and 22, intersecting on an edge 23 and thus forming a dihedron whose angle corresponds to that which one wishes to obtain on the tube 1.
- Each of the planar faces 20 and 22 joins a portion of cylinder 24, 26 respectively, of the initial bar and the edge 23 of the dihedron formed by the faces 20 and 22 is located practically on a generator of the cylinder of the outer surface of this bar. Consequently, the edges 27, 28 and 29, 30 of the lateral faces 24 and 26, and the edge 23 of the dihedral constitute the generatrices of the same cylinder.
- the lateral faces 24 and 26 are connected by a surface 32, also curved, but having its axis coincident with the edge 23.
- the punch 18 can receive any desired length but its cross section remains inscribed in a circle of diameter at most equal to the internal diameter of the tube. This punch 18 can thus easily be introduced into the end of a tube which must be deformed, for example at the left end of the tubes shown in FIG. 1.
- the lateral faces 24 and 26 then act as organs guiding and centering.
- a compression part 38 also comprising a groove 40, is then lowered on the tube 1, then clamped on this tube which it presses into the groove 34 until it itself comes to bear against the matrix 36.
- the bottom of the groove 40 pushes the upper part of the tube 1 against the curved surface 32 of the punch 18, then pushes this punch itself into the groove 34 by deforming the lower part of the tube 1 , which is applied against the two flat faces 20 and 22 of the punch 18.
- the groove 40 closes the groove 34 and delimits with it a cavity whose cross section has substantially the shape of a triangle.
- the groove 40 has a curved shape, its radius of curvature being very close to that of the upper cylindrical surface 32 of the punch, so that the tube 1 deformed by compression takes, as shown Figure 5, also a cross section in the shape of a triangle having a curved side.
- the tube 1 practically follows the shape of the cavity delimited by the grooves 40 and 34 and, moreover, is supported on the punch 18.
- the punch 18 is connected, by a transition portion 41, to a handling handle 42.
- the active part of the forming tool or punch 18 can be relatively short, as shown in Figure 6, or have a length significantly greater and thus allow the deformation of a part of the tube relatively distant from its open end.
- a punch 18 of great length can be introduced into a tube 44, of circular section, and reach a middle portion 46.
- the portion of tube 46 containing the punch 18 is then placed in the die 36 and compressed by the part 38, as described for the tube 1.
- the axial length of these two members that is to say of the die and of the compression part 38, as well as that of the grooves 34 and 40 which are open at their two ends, correspond to the length of the portion of tube which it is desired to deform. Consequently, in the embodiment of FIG. 7, the length of the grooves 34 and 40 used corresponds to the length of the tube portion 46. Thus only this part is deformed, the rest of the tube 44 retaining its circular section.
- the angle of the dihedral formed by the flat faces 20 and 22 of the portion 46 can vary and be chosen as a function of the particular application for which the tube 44 is intended.
- a punch 18 is then introduced into each of the tubes 1, 2, 3 for example, then these tubes are pressed against each other by compression piles in the portion of a cylinder which bring them together so that they deform at their reciprocal contact. Each abuts in the V-shaped groove that the two adjacent tubes gradually form by matching the shape of the punches they contain.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Tubes (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Forging (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8119036 | 1981-10-09 | ||
| FR8119036A FR2514270A1 (fr) | 1981-10-09 | 1981-10-09 | Procede de deformation locale d'un tube rond en un tube comportant des faces planes, et poincon de formage pour sa mise en oeuvre |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0077700A1 true EP0077700A1 (de) | 1983-04-27 |
| EP0077700B1 EP0077700B1 (de) | 1985-05-29 |
Family
ID=9262891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82401761A Expired EP0077700B1 (de) | 1981-10-09 | 1982-09-28 | Verfahren zum Lokalverformen von einem runden Rohr zu einem Rohr mit ebener Fläche und Biegestempel für dessen Herstellung |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4513601A (de) |
| EP (1) | EP0077700B1 (de) |
| JP (1) | JPS5870917A (de) |
| DE (1) | DE3263910D1 (de) |
| ES (1) | ES515961A0 (de) |
| FR (1) | FR2514270A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1467170A3 (de) * | 2003-04-10 | 2013-01-23 | Behr GmbH & Co. KG | Anschluss für einen Wärmetauscher, insbesondere für ein Kraftfahrzeug |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4569256A (en) * | 1984-09-11 | 1986-02-11 | Edward Pepper | Method of making a seamless punch |
| JPH08155575A (ja) * | 1994-11-30 | 1996-06-18 | Showa:Kk | ラック軸の製造方法 |
| DE19717822C2 (de) * | 1997-04-26 | 2001-02-08 | Gretsch Unitas Gmbh | Verfahren zur Herstellung eines Teleskoprohres einer Teleskopbremse |
| US5855137A (en) * | 1997-10-01 | 1999-01-05 | General Motors Corporation | Method of manufacturing a reservoir tube |
| US6889713B2 (en) * | 2001-03-16 | 2005-05-10 | John A. Navis | Peritoneal dialysis catheter |
| US6659134B2 (en) * | 2001-03-16 | 2003-12-09 | John Navis | Peritoneal dialysis catheter |
| BE1014254A3 (fr) * | 2001-06-20 | 2003-07-01 | Sonaca Sa | Structure tubulaire mince cloisonnee et son procede de fabrication. |
| US6918839B2 (en) * | 2002-01-28 | 2005-07-19 | The Boeing Company | Damage tolerant shaft |
| US20040250404A1 (en) * | 2003-01-14 | 2004-12-16 | Cripsey Timothy J. | Process for press forming metal tubes |
| WO2004101187A2 (en) * | 2003-05-08 | 2004-11-25 | Prototube, Inc. | Process for press forming metal tubes |
| US20060096099A1 (en) * | 2003-05-08 | 2006-05-11 | Noble Metal Processing, Inc. | Automotive crush tip and method of manufacturing |
| KR100643141B1 (ko) * | 2005-09-23 | 2006-11-10 | 우신공업 주식회사 | 파이프형 다기관의 집합부 성형장치 |
| JP4687890B2 (ja) * | 2005-10-28 | 2011-05-25 | トヨタ自動車株式会社 | 金属曲げ管の矯正方法および矯正用プレス金型 |
| JP4622962B2 (ja) * | 2005-11-30 | 2011-02-02 | 株式会社デンソー | インタークーラの出入口配管構造 |
| US20130305689A1 (en) * | 2012-05-18 | 2013-11-21 | Louis A. Belanger | Method and device for exhaust gas management |
| CN106482568B (zh) * | 2015-08-25 | 2019-03-12 | 丹佛斯微通道换热器(嘉兴)有限公司 | 用于换热器的换热管、换热器及其装配方法 |
| US10782071B2 (en) * | 2017-03-28 | 2020-09-22 | General Electric Company | Tubular array heat exchanger |
| CN111299422B (zh) * | 2020-02-27 | 2021-09-17 | 武汉理工大学 | 一种风机进风口的压型模及制作成型方法 |
| AU2021402258A1 (en) | 2020-12-18 | 2023-06-22 | Alcon Inc. | Ophthalmic probe assembly with flat wall tube |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3835C (de) * | 5. FOX, Maschinenbauer, in Leetls Forge, Leeds, England | Dampfkessel-Röhren mit Wellen nebst zur Herstellung derselben angewendeten Maschinen und Vorrichtungen | ||
| DE69305C (de) * | L. SlLVER-MAN in Bexley, Grafschaft Kent, Bellevue, Knoll Road, England | Verfahren zur Herstellung von mit Längsrippen versehenen Röhren | ||
| GB575921A (en) * | 1944-08-28 | 1946-03-11 | Clarence Lennon Dewey | Machine and method for indenting tubing |
| US3384946A (en) * | 1965-04-27 | 1968-05-28 | Reynolds Metals Co | Method of making integrally finned metal tubing |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1983584A (en) * | 1930-03-29 | 1934-12-11 | Urschel Engineering Company | Process of shaping metal tubes |
| US2205893A (en) * | 1937-09-03 | 1940-06-25 | Gen Electric | Method of corrugating a heatradiating tube |
| US3476869A (en) * | 1967-11-21 | 1969-11-04 | Benjamin K Hawkins | Conduit system |
| US3719985A (en) * | 1971-08-13 | 1973-03-13 | Steel Parts Corp | Method of making bushings |
| FR2417709A1 (fr) * | 1978-02-21 | 1979-09-14 | Coflexip | Tube composite flexible |
| US4296343A (en) * | 1979-10-05 | 1981-10-20 | Ambac Industries, Incorporated | Electric motor housing, or the like, with integral pole and methods for making same |
-
1981
- 1981-10-09 FR FR8119036A patent/FR2514270A1/fr active Granted
-
1982
- 1982-09-27 ES ES515961A patent/ES515961A0/es active Granted
- 1982-09-28 DE DE8282401761T patent/DE3263910D1/de not_active Expired
- 1982-09-28 EP EP82401761A patent/EP0077700B1/de not_active Expired
- 1982-09-29 US US06/426,535 patent/US4513601A/en not_active Expired - Lifetime
- 1982-10-08 JP JP57177489A patent/JPS5870917A/ja active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3835C (de) * | 5. FOX, Maschinenbauer, in Leetls Forge, Leeds, England | Dampfkessel-Röhren mit Wellen nebst zur Herstellung derselben angewendeten Maschinen und Vorrichtungen | ||
| DE69305C (de) * | L. SlLVER-MAN in Bexley, Grafschaft Kent, Bellevue, Knoll Road, England | Verfahren zur Herstellung von mit Längsrippen versehenen Röhren | ||
| GB575921A (en) * | 1944-08-28 | 1946-03-11 | Clarence Lennon Dewey | Machine and method for indenting tubing |
| US3384946A (en) * | 1965-04-27 | 1968-05-28 | Reynolds Metals Co | Method of making integrally finned metal tubing |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1467170A3 (de) * | 2003-04-10 | 2013-01-23 | Behr GmbH & Co. KG | Anschluss für einen Wärmetauscher, insbesondere für ein Kraftfahrzeug |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2514270B1 (de) | 1985-04-26 |
| EP0077700B1 (de) | 1985-05-29 |
| ES8402184A1 (es) | 1984-02-16 |
| FR2514270A1 (fr) | 1983-04-15 |
| JPS5870917A (ja) | 1983-04-27 |
| ES515961A0 (es) | 1984-02-16 |
| DE3263910D1 (en) | 1985-07-04 |
| US4513601A (en) | 1985-04-30 |
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