EP0091942A4 - Metallisation d'organes de support. - Google Patents
Metallisation d'organes de support.Info
- Publication number
- EP0091942A4 EP0091942A4 EP19820903284 EP82903284A EP0091942A4 EP 0091942 A4 EP0091942 A4 EP 0091942A4 EP 19820903284 EP19820903284 EP 19820903284 EP 82903284 A EP82903284 A EP 82903284A EP 0091942 A4 EP0091942 A4 EP 0091942A4
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet
- paper
- plastic
- layer
- metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000001465 metallisation Methods 0.000 title abstract description 40
- 229920003023 plastic Polymers 0.000 claims abstract description 45
- 239000004033 plastic Substances 0.000 claims abstract description 45
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 44
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 44
- 239000002985 plastic film Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 239000002131 composite material Substances 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 230000001070 adhesive effect Effects 0.000 claims abstract description 14
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000001993 wax Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 244000180278 Copernicia prunifera Species 0.000 claims description 7
- 230000009969 flowable effect Effects 0.000 claims description 6
- DSEKYWAQQVUQTP-XEWMWGOFSA-N (2r,4r,4as,6as,6as,6br,8ar,12ar,14as,14bs)-2-hydroxy-4,4a,6a,6b,8a,11,11,14a-octamethyl-2,4,5,6,6a,7,8,9,10,12,12a,13,14,14b-tetradecahydro-1h-picen-3-one Chemical compound C([C@H]1[C@]2(C)CC[C@@]34C)C(C)(C)CC[C@]1(C)CC[C@]2(C)[C@H]4CC[C@@]1(C)[C@H]3C[C@@H](O)C(=O)[C@@H]1C DSEKYWAQQVUQTP-XEWMWGOFSA-N 0.000 claims description 5
- 235000010919 Copernicia prunifera Nutrition 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 239000012186 ozocerite Substances 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical class [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000004200 microcrystalline wax Substances 0.000 claims description 2
- 238000009877 rendering Methods 0.000 claims 1
- 239000012815 thermoplastic material Substances 0.000 abstract description 5
- 239000011888 foil Substances 0.000 abstract description 4
- 239000002923 metal particle Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 55
- 239000000123 paper Substances 0.000 description 38
- 238000000576 coating method Methods 0.000 description 20
- 239000011248 coating agent Substances 0.000 description 19
- 239000010408 film Substances 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 229920000728 polyester Chemical class 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 238000002310 reflectometry Methods 0.000 description 7
- -1 amine esters Chemical class 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 150000001336 alkenes Chemical class 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 240000000111 Saccharum officinarum Species 0.000 description 4
- 235000007201 Saccharum officinarum Nutrition 0.000 description 4
- 239000002174 Styrene-butadiene Substances 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000011115 styrene butadiene Substances 0.000 description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 description 4
- 239000004034 viscosity adjusting agent Substances 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 239000012634 fragment Substances 0.000 description 3
- UPBDXRPQPOWRKR-UHFFFAOYSA-N furan-2,5-dione;methoxyethene Chemical class COC=C.O=C1OC(=O)C=C1 UPBDXRPQPOWRKR-UHFFFAOYSA-N 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- PIAOLBVUVDXHHL-UHFFFAOYSA-N 2-nitroethenylbenzene Chemical class [O-][N+](=O)C=CC1=CC=CC=C1 PIAOLBVUVDXHHL-UHFFFAOYSA-N 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical class ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229920006397 acrylic thermoplastic Polymers 0.000 description 2
- 235000013871 bee wax Nutrition 0.000 description 2
- 239000012166 beeswax Substances 0.000 description 2
- 229920006378 biaxially oriented polypropylene Polymers 0.000 description 2
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 210000000416 exudates and transudate Anatomy 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000003077 lignite Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000012184 mineral wax Substances 0.000 description 2
- 229920001220 nitrocellulos Polymers 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000011087 paperboard Substances 0.000 description 2
- 239000003415 peat Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- KKEBXNMGHUCPEZ-UHFFFAOYSA-N 4-phenyl-1-(2-sulfanylethyl)imidazolidin-2-one Chemical compound N1C(=O)N(CCS)CC1C1=CC=CC=C1 KKEBXNMGHUCPEZ-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- HDERJYVLTPVNRI-UHFFFAOYSA-N ethene;ethenyl acetate Chemical class C=C.CC(=O)OC=C HDERJYVLTPVNRI-UHFFFAOYSA-N 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011140 metalized polyester Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000012170 montan wax Substances 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 239000012168 ouricury wax Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 230000002311 subsequent effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
- B44C1/14—Metallic leaves or foils, e.g. gold leaf
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/02—Metal coatings
- D21H19/04—Metal coatings applied as foil
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/022—Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates
- H05K3/025—Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates by transfer of thin metal foil formed on a temporary carrier, e.g. peel-apart copper
Definitions
- This invention relates to the metallization of support members and, more particularly, to the metallization of cellulosic support members such as paper.
- Metallization is a process in which a metallic material such as aluminum, is applied to an underlying support mem ⁇ ber. This can be done by bonding a thin film of metallic foil to the surface of the support member. The bonding takes place using a suitable adhesive and the resulting pro- duct is a laminate of the support material and the foil.
- metal is vaporized in a high vacuum using resistance, induction or an electron beam and forms a metallic layer on a support member. This procedure is suitable only for support members that do not contain signi- ficant amounts of moisture.
- the vacuum draws vapors and other by-products which must be eliminated before subsequent metallizing can take place. Irregularities in the support surface also appear in the final product.
- the pap ⁇ er is first dried to a level where there will be negligible outgassing. This, procedure, however, makes the support material brittle and difficult to process. Additionally, once the vacuum metallization of the dried paper is com ⁇ pleted, it is necessary to restore its moisture level to near its original value.
- a related object is to facilitate the metallization of support members with irregu ⁇ lar surfaces.
- Another related object is to achieve suit- able metallization of support members that exhibit outgass ⁇ ing when subjected to a vacuum.
- OMPI Another object of the invention is to achieve suitable smoothness and reflectivity for metallized support surfaces.
- Still another object of the invention is to achieve efficient and high speed metallization of support members. Still other objects of the invention are to overcome the disadvantages associated with metallization by foil lamination and metallization by vacuum.
- Another object is to achieve the desired metallization without requiring that metallic powder be dispersed in an adhesive which must be allowed to cure.
- Still another object of the invention is to increase the efficiency of metallization over and above that which can be achieved by a process which requires curing.
- a further object of the invention is to increase the efficiency with which the metal used in metallization con- tributes to the reflectivity of light from a metallized surface.
- a related object is to avoid the loss of re ⁇ flectivity by metallic elements such as powder which becomes embedded below the surface where the reflectiv- ity takes place.
- Another object is to metallize a plurality of sup ⁇ port sheets simultaneously.
- a related object is to re ⁇ cute the cost of achieving support sheet metallization.
- the invention provides a metallization method in which a support member, such as paper sheeting, receives a metal ⁇ lic film from a plastic sheet carrier.
- the metallic film carries a water-based thermoplastic adhesive material, and becomes adhered to the paper support thereby.
- the thermoplastic material serves to compensate for any ir ⁇ regularities in the support surface, and the transferred metallic film is provided with a suitable degree of smooth- ness by virtue of its contact with a smooth mating surface of the plastic carrier.
- the metallizable member is a support with a thermoplastic layer
- the transfer member is a plastic sheet with a metallic layer.
- the plastic sheet is selected from the classes of olefins and polyesters. A particularly suit ⁇ able olefin is biaxially oriented polypropylene.
- the metallic layer is releasably ad ⁇ hered thereto by a material such as wax.
- release between the metallic film and plastic sheet carrier is promoted by the inclusion of a vapor coating of a release agent, such as Oricury wax, between the car ⁇ rier and the overlying metallic film.
- a metallization method in which a plurality of support members, such as paper sheeting, simultaneously receive a metallic film from a plastic sheet carrier.
- the metallic film becomes adhered to each paper support by a water-based thermoplastic adhesive material.
- the " latter serves to compensate for any irregularities in the- support surface, and the transferred metallic film is provided with a suitable degree of smoothness by virtue of its con ⁇ tact with a smooth mating surface of the plastic carrier.
- the plastic sheet carrier has metallic layers on opposite surfaces thereof and a composite is formed of the plastic sheet carrier and separate • support members facing oppo ⁇ site sides of the carrier.
- the water-based thermoplastic adhesive layer is applied to the composite of the support member and the metallized plastic carrier.
- the thermoplastic layer is applied between each support member and the metallized plastic carrier.
- the thermoplastic layer in the composite is then caused to flow, by, for example, being subjected to pressure and/ or heat.
- the pressure and/or heating effect is sufficient to produce flow in the thermoplastic layer short of melt- ing.
- the composite is thereafter cooled and the plastic sheet stripped away to leave the support member with the metallic film adhered to it by the thermoplastic layer.
- the plastic sheet is remetallized and used in the subse- quent metallization of other support members.
- the number of reuses is governed by the thickness .of the plastic sheet, with a reuse permitted for each 0.1 mil thickness of the sheet.
- the support member is a sheet of cellulosic material which Is prepared from either mechanical or chemical pulp.
- the cellulosic sheet desirably is size-press coated on at least the receiving surface for metallization with a water dispersion of clay and resin.
- the resin is advantageously aqueous styrene butadiene.
- thermoplastic layer is selected from the class con ⁇ sisting of styrenes, styrene-polyolefin mixtures, poly- amides, nitrostyrenes, vinyl acetate and copolymers includ- ing ethylene vinyl acetates, vinyl chlorides, acrylics, and plas ' ticized nitrocelluloses.
- a particularly suitable thermoplastic layer is a mixture of styrene and vinyl
- OM ⁇ resins being, for example, 80 parts styrene butadiene and 20 parts vinyl acetate, or 80 parts styrene and 20 parts ethylene vinyl acetate.
- the thermoplastic material that serves as the ad- hesive includes a viscosity modifier selected from the class consisting of amine esters, sulphated oils, col ⁇ loidal silicas, polyoxyalkylene fatty acid esters, starches, carboxylated cross-linked acrylic emulsions, methyl vinyl ether maleic anhydrides and carboxylated methyl celluloses.
- a viscosity modifier selected from the class consisting of amine esters, sulphated oils, col ⁇ loidal silicas, polyoxyalkylene fatty acid esters, starches, carboxylated cross-linked acrylic emulsions, methyl vinyl ether maleic anhydrides and carboxylated methyl celluloses.
- One part of the viscosity modifier .Is desirably Included with each 100 parts of thermoplas ⁇ tics.
- the viscosity modified thermoplastic is prepared.
- a coating emulsion that desirably ranges between 20 and 6 " 0 percent
- thermoplastic is rendered flowable by being subjected to pressure at the nip of two rollers which pro ⁇ vide a force In the range from about 200 to 1000 pounds per linear inch, preferably 600 pounds per linear Inch.
- the metallizable member is a support with a thermo ⁇ plastic layer
- the transfer member Is a plastic sheet with two metallic layers.
- the plastic sheet is selected from the class of olefin and polyesters.
- a particularly suitable olefin Is biaxially oriented polypropylene.
- the metallic layers are advantageously releasably .adhered thereto by a material such as wax.
- the inven ⁇ tion can be used for the metallization of support members in the form of paper board having a basis weight in the range of from 100 to 400 grams per square meter. This kind of metallization cannot be accomplished by conven- tional techniques.
- the overlying metallic film includes waxes and wax-like materials.
- Natural waxes for the practice of the invention include Carnauba, which is an exudate from the pores of the leaves of the Brazilian wax palm; condelilla, which is obtained from the Condelilla plant found largely in Mexico; Esparto which is also known as Spanish Grass Wax and is found elsewhere in the Mediterranean region Sugar Cane Wax made by extraction with Heptane in the production of sugar cane Montan, which is obtained by extraction from lignite and peat; Ozocerite, also known as Ozokerite, which is a yellowish brown mineral wax occurring naturally as a mixture of solid hydrocarbons; and Beeswax.
- the synthetic waxes include those made by purifying Mbntan wax and synthetic paraffin wax.
- Another suitable synthetic wax is microwax which is characterized by a mierocrystalline structure and is produced in a fashion . similar to that of the synthetic paraffins.
- Wax-like materials for the practice of the invention include metallic salts of fatty acids of at least eleven carbon atoms and preferably of at least eighteen carbon atoms such as stearates, oleates or linoleates of zinc, calcium, barium, magnesium, aluminum and zirconium. Such wax-like materials are sold in dry or water dispersed form.
- FIGURE 1 Is a fragmentary perspective view of a metallization, system in accordance with the Invention
- FIGURE 1A is a fragmentary diagrammatic view of a metallization system in accordance with an embodiment of the invention wherein separate metallic films are trans- ferred simultaneously from a plastic sheet carrier to separate paper supports.
- FIGURE 2 is a portion of a metallized plastic carrier for use in the system of FIGURE 1;
- FIGURE 2A is a portion of a metallized plastic car- rier for use in the system of FIGURE 1A;
- FIGURE 3 Is a fragmentary sectional view of a thermo ⁇ plastic coated receiver or support sheet for use in the system of FIGURE 1;
- FIGURE 3A is a fragmentary sectional view of a thermo- plastic coated receiver or support sheet for use in the system of FIGURE 1A;
- FIGURE 4 is a schematic view of a two-zone direct metallization chamber for preparing the metallized plastic carrier of FIGURE 2;
- FIGURE 4A is a schematic view of a two-zone direct metallization chamber for preparing the metallized plastic carrier of FIGURE 2A;
- FIGURE 5A is a schematic view of a two-zone direct metallization chamber for preparing the metallized plastic carrier of FIGURE 2A in a single pass through the chamber.
- FIGURE 6 is a schematic view of a two-zone direct metallization chamber for preparing a metallized plastic carrier in accordance with the invention.
- FIGURE 7 is a portion of a metallized plastic carrier produced by the chamber of FIGURE 6.
- a metallization sys ⁇ tem S In accordance with the Invention is shown in frag ⁇ mentary outline in Figure 1.
- the system S makes use of 5 two supply rolls 1 and 2, a heated drum 3, a contacting resilient drum k t a water cooled drum 6 and rewind rolls 7 and 8.
- the supply roll 1 carries a wound carrier sheet 11 of a metallized plastic sheet.
- the metallic side of the 0 sheet 11 carries a thermoplastic coating and faces a re ⁇ DCving or support sheet 21 that is supplied from the lower supply drum 2.
- the metallized carrier 11 on the upper supply drum 1 is unrolled and extended over an Intervening idler roll 9-1 to the lower surface of the heated drum 3 « 0
- the receiving or support sheet 21 from the lower supply drum 2 also extends to the intervening idler roll 9-1 where It makes contact with the thermoplastic surface of the carrier 11.
- the two sheets 11 and 21 then extend in contact with one another to the heated drum 3 where 5 pressure is applied by the resilient drum k at a nip 5-
- the drum can be of any suitable construction as long as its surface provides suitable resiliency.
- the composite of the carrier 11 and the support 21 extends from the nip 5 to the lower surface of the water cooled drum 6.
- the C purpose of the drum 6 is to lower the temperature of the composite tc a suitable level before separation of the two sheets 11 and 21 which takes place at the upper sur ⁇ face of a second idler roll 9-2.
- the separated sheets are wound on respective takeup rolls 7 and 8 with the sheet 11' on the upper roll 8 being devoid of its metallic layer which has been transferred to the metallized sheet 21' that is wound on the lower roll 7.
- the resulting metallized sheeting 21' is subsequently
- the various rolls 1, 2, 9-1, 9-2, 7 and 8 are supported in conventional fashion.
- the various rolls are also of a diameter that is appro- 5 priate for the stock being processed.
- the diameters of the associ ⁇ ated rolls are increased correspondingly.
- heating of the drum 3 and water cooling of the drum 6 are accomplished conventionally. Heating of the drum 3 is 0 unnecessary when the pressure between the drums 3 and 4 is sufficient to render the thermoplastic flowable. The combination of heat and pressure, however, is desirable to accentuate this result.
- the metallized plastic carrier 11 includes a plastic substrate 12, a metallic coating 13, and a thermoplastic layer 14. Similar details for the receiver support 21 are shown In Figure 3-
- the coated paper sheet 21 is con ⁇ stituted by a base paper layer 22, a size press coating 0 24, and a bonding layer 23 between the coating 24 and the base paper 22.
- the thermoplastic layer 14 faces the coating 24 of the sheet 11 In Figure 1.
- Metallization of the plastic substrate 12 of the com ⁇ posite 11 in Figure 2 can be achieved in a chamber C as 5 illustrated in Figure 4.
- a supply drum wound with a plastic sheet 12- has Its sheet extended over an idler roll I around the periphery of a water cooled drum, and then about a second Idler roll I to a rewind drum.
- the chamber f 'C n is divided into two .zones; the first zone, 0 which is semicylindrical, is at a pressure P.. and the remaining semicylindrical zone is at a pressure P ? , where the pressure P is lower than pressure P... Consequently, conventional seals S, and S p are used to retain the pressure differential between the two portions of the 5 chamber C where the sheet 12 from the supply drum enters and then leaves as metallized sheet 11.
- metal for example aluminum
- ⁇ AL allowed to accumu- late on the plastic sheet 12 as the layer 13.
- separate metallic films are transferred simult-aneously to separate paper supports from a plastic sheet carrier and adhered to the respective paper supports by a thermoplastic material.
- a metallization system S in accordance with the invention is shown in fragmentary outline in Figure 1A.
- the system S makes use of three supply rolls 1, 2 and 3 » a heated drum 4, a contacting resilient drum 5, a water cooled drum 7 and rewind rolls 8, 9 and 10.
- the supply roll 2 carries a wound carrier sheet 11 of a plastic sheet that is metallized on opposite sides. Each metallic side of the sheet 11 faces a thermoplastic coating on receiving and support sheets 21 and 31 that is supplied from drums 1 and 3-
- the metallized carrier 11 on the intermediate supply drum is unrolled and ' .extended to the lower surface of the heated drum .
- the receiving or support sheets 21 and 31 from the upper and lower supply drums 1 and 3 also extend into contact with the respective metallized surfaces of the carrier 11.
- the three sheets 11, 21, and 31 are subjected to pressure by the resilient drum 5 and then extend in contact with one another to the cooled drum 7.
- the drum 5 can be of any suitable construction as long as -its sur ⁇ face provides suitable resiliency.
- the composite of the carrier 11 and the supports 21 and 31 extend from the nip of the drums 4 and 5 to the lower surface of the water cooled drum 7. The purpose of the drum 7 is to lower the temperature of the composite to a suitable level before
- the separated sheets are wound on respective takeup rolls 8, 9 and 10 with the sheet 11' on the central roll 9 being devoid of its metallic layers, which have been transferred to the metallized " sheets 21* and 31* that are wound on the respective upper and lower rolls 8 and 10.
- the resulting metallized sheetings 21* and 31' are subsequently removed with the upper and lower rolls 8 and 10.
- the various rolls 1-10 are supported in conventional fashion.
- the various rolls are also of a diameter that is appropriate for the stock being processed.
- the diameters of the associated rolls are In ⁇ creased correspondingly.
- heating of the drum 4 and water cooling of the drum 7 are accomplished conventionally. Heating of the drum 4 is unnecessary when the pressure between the drums 4 and 5 is sufficient to render the thermoplastic flowable. The combination of heat and pressure, however, Is desirable to accentuate this result.
- the metallized plastic --carrier 11 includes a plastic substrate 12 and opposed metallic coatings 13 and 14. Similar details for the identical receiver supports 21 and 31 are shown in Figure 3 5 for the illustrative sup ⁇ port 21.
- the coated paper sheet 21 is constituted by a base paper layer 22, a thermoplastic coating 24, and dif- fusion bonding layer 23 between the thermoplastic coating 24 and the base paper 22. It is to be noted that the thermoplastic layer 24 faces the metallic coating 13 (or 14) of the sheet 21 (or 3D in Figure 1A.
- Metallization of the plastic substrate 12 of the composite 11 in Figure 2A can be achieved using a chamber C illustrated in Figure 4A.
- a supply drum wound with a plastic sheet 12 has its sheet extended over an
- GI ⁇ F idler roll I around the periphery of a water cooled drum, and then about a second idler roll I_ to a rewind drum.
- the chamber "C” Is divided into two zones; the first zone, which is semicylindrical, Is at a pressure P, and the remaining semicylindrical zone. is at a pressure P 2, ' where the pressure P p is lower than pressure P, .
- conventional seals S, and S ? are used to retain the pressure differential between the two portions of the chamber C.where the sheet 12 from the supply drum enters and then leaves as metallized sheet 11.
- metal for examples aluminum is vapor ⁇ ized as represented by the symbol ⁇ AL and allowed to accumulate on one surface of the plastic sheet 12 to form the layer 13-
- the rewind drum is then removed and sub- stituted for the supply drum, and the metallized sheet 11, with the metallic coating 13 is extended into the remaining semicylindrical section with the metallic layer 13 facing the water cooled drum.
- the subsequent metal ⁇ lization that occurs then creates the remaining metal- lized layer 14.
- the metallized plastic carrier 11 of Figure 2 can be prepared with metallic layers 13 and 14 deposited on opposite sides of the carrier in a single pass using the metallization chamber C illustrated in Figure 5A.
- the chamber C is divided into two semicylindrical zones at respective pressures P ⁇ and P ? , with the pressure P ? being lower than the pressure P, .
- the chamber C of Figure 5A includes two water cooled drums D, and Drete.
- a plastic carrier 12 from the supply roll is extended from the zone P ⁇ around the first water cooled drum D " Into the second zone P ? and then out of the. zone over an idler roll I-,, returning into the second zone P ? over the second water cooled drum D ?
- the metallic layer 13 of Figure 2 is applied to the carrier 12 by vapor deposition of metal as the carrier travels about the first water cooled drum D, in the second zone P ? . Subsequently the remaining metallic layer 14 is deposited on the opposite side of the carrier 12 as the carrier returns to the second zone, with its opposite side already metallized, and travels about the second water cooled drum D ? .
- the two-sided metallized carrier 11 Is then collected on the rewind roll in the first zone P- .
- a metallization chamber C for use in accordance with the invention is shown in fragmentary outline in Figure 6.
- a sup ⁇ ply drum has its polyester sheet 12 extended over an idler roll I-, around the periphery of a water cooled drum, and then about a second idler roll I ? to a rewind drum.
- the chamber C Is divided into two zones, the first zone, which is semicylindrical, is at a pressure P.. and the remaining semicylindrical zone is at a pres ⁇ sure P ⁇ , lower than pressure P, .
- the first zone which may be at a pressure as high as 0.1 Torr to 0.01 Torr a naturally occurring Ouricury wax is evaporated (desig ⁇ nated by the symbol ⁇ W in Figure 6) and condensed as an invisible layer on the polyester.
- the wax serves a release function for a subsequently applied aluminum layer which is evaporated and condensed on the wax coated surface in the second section.
- Any material which provides the desired release function may be employed including both natural and synthetic waxes and wax-like materials.
- Natural waxes for the practice of the invention in- elude Carnauba which is an exudate from the pores of the leaves of the Brazilian wax palm; condelilla, which is ob ⁇ tained from the Condelilla plant found largely in Mexico; Esparto which is also known as Spanish Grass Wax and is found elsewhere in the Mediterranean region; Sugar Cane Wax made by extraction with heptane in the production of sugar cane; Ouricury, which is similar to Carnauba and is obtained from the palm leaf; Montan, which is obtained by extraction from lignite and peat; Ozocerite, also known as Ozokerite, which is a yellowish brown mineral wax occur ⁇ ring naturally as a mixture of solid hydrocarbons; and Beeswax.
- the synthetic waxes include those made by purifying Montan wax and synthetic paraffin wax. Another suitable synthetic wax is icrowax which is characterized by a microcrystalline structure and is produced in a fashion similar to that of the synthetic paraffins.
- Wax-like materials for the practice of the invention include metallic salts of fatty acids of at least eleven carbon atoms and preferably of at least eighteen carbon atoms such as stearates, oleates or linoleates of zinc, calcium, barium, magnesium, aluminum and zirconium. Such wax-like materials are sold in dry or water dispersed form. Conventional seals S-. and S ?
- the metallized polyester carrier 11 includes a plastic substrate 12, a metallic coating 13, and a release layer 14.
- the metallic coating 13 of polyester carrier 11 of Figure 7 is trans ⁇ ferable to receiver support 21 of Figure 3 by utilization of system S of Figure 1 as described in the foregoing.
- Plastic sheeting that has a metallic layer with a thickness of about 200 angstroms has its metallic sur ⁇ face brought Into contact with the thermoplastic layer of the paper sheeting and subjected to pressure and heat to render the thermoplastic flowable.
- thermoplastic layer The composite of the thermoplastic layer, the paper sheeting and the metallized plastic sheeting is then cooled and the plastic sheeting peeled away, transferring the metallic layer to the paper sheeting by virtue of the adhesive effect of the thermoplastic layer.
- the result is a metallized sheet of paper with a high and acceptable degree of reflectivity, with the metallic layer stripped away from the plastic sheeting, which is reusable.
- This example is repeated with two coated paper sheet ⁇ ings prepared, each with a thermoplastic layer having a weight of 4 grams per square meter.
- the plastic sheeting has metallic layers of 200 angstrom thickness on opposed surfaces and has its metallic surfaces brought Into con- tact with thermoplastic layers of the respective paper sheetings and subjected to pressure and- heat to render the thermoplastic flowable.
- thermoplastic layer The composite of the thermoplastic layers, the paper sheetings and the metallized plastic sheeting is then cooled and the plastic sheeting peeled away, transferring the metallic layers to the respective paper sheetings by virtue of the adhesive effect of the thermoplastic layer.
- Example II is repeated with the plastic sheeting re- metallized on one surface or on opposite surfaces and used to transfer a metallic layer to one or two different paper carriers respectively for each remetallization.
- Example II is repeated according to the thickness of the plastic sheeting, with one reuse per 0.1 mil thickness of the sheeting, so that a 0.5 mil thickness permitted five reuses and a 0.9 mil thickness permitted nine reuses. In each case the metallized paper exhibits suitable re ⁇ flectivity.
- EXAMPLE IV is repeated according to the thickness of the plastic sheeting, with one reuse per 0.1 mil thickness of the sheeting, so that a 0.5 mil thickness permitted five reuses and a 0.9 mil thickness permitted nine reuses. In each case the metallized paper exhibits suitable re ⁇ flectivity.
- Example I The preceding examples are repeated using ground wood paper sheeting having a basis weight in the range from about 40 to 60 grams'per square meter, and preferably about 50 grams per square meter. The results are substan- tially the same as for Example I.
- EXAMPLE ' V The preceding examples are repeated using paper board having a basis weight in the range from about 100 to 400 grams per square meter. The results are substantially the same as for Example I.
- thermoplastic layer is plastic provided by a mixture of styrene and vinyl resins.
- the results are substantially the same as for Example I.
- Example VII is repeated using a water-based thermo ⁇ plastic layer of 80 parts styrene butadiene, for example Dow No. 620, with- 20 parts vinyl acetate, for example Borden No. 2142. The results are substantially the same as in Example I.
- Example X is repeated using a viscosity modifier selected from the class consisting of amine esters, for example "NAPCO DC 133" of the Napco Chemical Co.; sulphated oils, for example “NAPCO CUSTER” of the Napco Chemical Co.; colloidal silicas, for example “CAB-0-SIL” of Cabot Corp.; polyoxyalkylene fatty acid esters, for example "NONISOL 300" of the Ciba-Geigy Chemical Company; starches, for example "NUFILM H” of the National Starch and Chemical Corp.; carboxylated cross-linked, acrylic emulsions, for example "ACRYSOL ASE 60" of the Rohm & Haas Co.; methyl vinyl ether maleic anhydrides, for example "GANTREZ AN-119" of the GAF Corp. Chemical Products; and carboxy methyl celluloses, for example “NATR0S0L 7M, 7L or 7H" of Hercules,
- thermo- plastic layer being provided by a coating emulsion in water of ethylene vinyl acetate and styrene.
- EXAMPLE XIII The preceding examples are repeated with the coated paper sheeting and thermoplastic layer dried to a moisture content in the range from about 2-13 per cent, with 6 per cent being preferred.
- EXAMPLE XIV The preceding examples are repeated with the plastic sheeting selected from the class of olefins, including in particular polypropylene which has at least a unlaxial orientation, and preferably a biaxial orientation, for example Hercules biaxial polypropylene film sold under the trademark and trade name "B-503 BOP".
- EXAMPLE XV The preceding examples are repeated with the paper and the plastic sheeting being advanced during pro ⁇ cessing at a speed ranging between 200 and 1000 fpm with a speed of 600 fpm being preferred.
- EXAMPLE XIX Example I is repeated with the plastic sheeting being subjected to corona treatment before metallization.
- the _thermo- plastic layer being selected from the class consisting of styrenes, styrene-polyolefin mixtures, acrylics, poly- amides, nitrostyrenes, vinyl acetates and copolymers, including ethylene vinyl acetate, vinyl chlorides, and plasticized nitrocelluloses or mixtures.
- the _thermo- plastic layer being selected from the class consisting of styrenes, styrene-polyolefin mixtures, acrylics, poly- amides, nitrostyrenes, vinyl acetates and copolymers, including ethylene vinyl acetate, vinyl chlorides, and plasticized nitrocelluloses or mixtures.
- EXAMPLE XXIII The preceding examples are repeated with the pre ⁇ liminary coating of the paper sheeting being made uni ⁇ formly on opposed surfaces.
Landscapes
- Laminated Bodies (AREA)
- Physical Vapour Deposition (AREA)
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US31352381A | 1981-10-21 | 1981-10-21 | |
| US31339281A | 1981-10-21 | 1981-10-21 | |
| US31339681A | 1981-10-21 | 1981-10-21 | |
| US313526 | 1981-10-21 | ||
| US313392 | 1981-10-21 | ||
| US313523 | 1981-10-21 | ||
| US06/313,526 US4382831A (en) | 1981-10-21 | 1981-10-21 | Metallization of support members |
| US313396 | 1989-02-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0091942A1 EP0091942A1 (fr) | 1983-10-26 |
| EP0091942A4 true EP0091942A4 (fr) | 1984-02-09 |
Family
ID=27502054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19820903284 Ceased EP0091942A4 (fr) | 1981-10-21 | 1982-09-29 | Metallisation d'organes de support. |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0091942A4 (fr) |
| JP (1) | JPS58501764A (fr) |
| WO (1) | WO1983001418A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3524571A1 (de) * | 1985-07-10 | 1987-01-15 | Hoechst Ag | Transfermetallisierungsverfahren |
| CN103847217B (zh) * | 2014-03-12 | 2016-08-31 | 广东东南薄膜科技股份有限公司 | 一种转移式薄膜复合金属膜的方法及其生产设备 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2258954A1 (en) * | 1974-01-24 | 1975-08-22 | Ato Emballage Div Polypapier S | Metallisation of thin flexible papers, sheets or fabrics - by transfer from metallised film to a melt adhesive coating |
| GB2006109A (en) * | 1977-10-21 | 1979-05-02 | Schmoock H | Method of manufacturing a laminate |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB722409A (en) * | 1951-02-28 | 1955-01-26 | Ici Ltd | The metallisation of flexible sheet materials |
| US3080270A (en) * | 1957-05-14 | 1963-03-05 | Heberlein Patent Corp | Process for making metallic pattern effects on sheet material |
| US3235395A (en) * | 1962-03-27 | 1966-02-15 | Walter G Scharf | Transfers for metallic coatings |
| FR1539879A (fr) * | 1967-08-08 | 1968-09-20 | Cellophane Sa | Métallisation de tissus par report |
| CA929041A (en) * | 1967-09-15 | 1973-06-26 | The Robinson Waxed Paper Company Limited | Processing of web material |
| US3719044A (en) * | 1971-08-18 | 1973-03-06 | Bendix Corp | Hybrid brake booster control valve |
| US4250209A (en) * | 1978-05-10 | 1981-02-10 | Lurex B.V. | Transfer metallizing process and product produced thereby |
| US4308084A (en) * | 1979-03-28 | 1981-12-29 | Morton-Norwich Products, Inc. | Process for preparing retort-proof metal layer laminates for packaging foodstuffs using aluminum hydroxide-modified copolymers as adhesives |
-
1982
- 1982-09-29 JP JP57503252A patent/JPS58501764A/ja active Pending
- 1982-09-29 WO PCT/US1982/001351 patent/WO1983001418A1/fr not_active Ceased
- 1982-09-29 EP EP19820903284 patent/EP0091942A4/fr not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2258954A1 (en) * | 1974-01-24 | 1975-08-22 | Ato Emballage Div Polypapier S | Metallisation of thin flexible papers, sheets or fabrics - by transfer from metallised film to a melt adhesive coating |
| GB2006109A (en) * | 1977-10-21 | 1979-05-02 | Schmoock H | Method of manufacturing a laminate |
Non-Patent Citations (2)
| Title |
|---|
| ABST. BULL. INST. PAPER CHEM., vol. 50, no. 9, March 1980, abstract no. 8840, APPLETON (US) & JP - A - 52 124 912 (I. TESHIMA) (20 October 1977) * |
| See also references of WO8301418A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0091942A1 (fr) | 1983-10-26 |
| WO1983001418A1 (fr) | 1983-04-28 |
| JPS58501764A (ja) | 1983-10-20 |
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