EP0093473A2 - Process and apparatus for the preparation of mortars - Google Patents
Process and apparatus for the preparation of mortars Download PDFInfo
- Publication number
- EP0093473A2 EP0093473A2 EP83200606A EP83200606A EP0093473A2 EP 0093473 A2 EP0093473 A2 EP 0093473A2 EP 83200606 A EP83200606 A EP 83200606A EP 83200606 A EP83200606 A EP 83200606A EP 0093473 A2 EP0093473 A2 EP 0093473A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- aggregate
- binder
- silo
- compartment
- mortar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0454—Volumetric measuring devices, e.g. for consecutively delivering predetermined volumes of ingredients
- B28C7/0477—Volumetric measuring devices, e.g. for consecutively delivering predetermined volumes of ingredients by using conveyor screws
Definitions
- the invention relates to a process and apparatus for the preparation of mortar, such as jointing mortar.
- ready-made mortars can be prepared in a mortar plant where the aggregate, binding agents and water are weighed out for a definite batch and then conducted to a mixing chamber.
- the product is referred to as wet mortar to which a retarder can be added in order to keep the mortar workable for a longer period.
- the wet mortar is conveyed to the building site by trucks having rotating (mixing) drums mounted on them.
- dried and premixed mortars can be prepared in a special drying and mixing plant, whereupon the dry mortars are transported to the building site by bulk lorry. At the building site the dry mortar is dumped into a storage bunker positioned over a mixing device for mixing the dry mortar with water so as to obtain a workable mortar.
- the object of the present invention is to provide an improved process and apparatus of the type described hereinbefore.
- the process is designed such that a silo located on a storage yard or in a storage space for aggregate and binding agents is filled in such a fashion that the aggregate and the binder are contained in separate compartments within one silo which is then conveyed to the building site where the volumetric flows of aggregate and binder are mutually adjusted, whereupon the aggregate and the binder are mixed together with addition of water, yielding the mortar ready for use at the building site.
- a silo which is provided at the bottom with a funnel-shaped section and which has been mounted on an undercarriage such that the silo can stand upright
- the said silo according to the invention having at least one partition for the separate storage of the aggregate and the binder in individual compartments, each of which has one outlet, of which the outlet for the aggregate is provided with a conveyor screw, whilst the outlet for the binding agent has another conveyor screw, in such a way that the two conveyor screws discharge into a mixing chamber and that the speeds of the conveyor screws for the binder and for the aggregate are adjustable relative to one another.
- the said mixing chamber may be provided with a metering valve for water discharging into it.
- the silo may be designed such that it can, with fittings and accessories, be loaded on a truck and conveyed as a container.
- the outlet for the aggregate may be provided with a mechanically operated slide, safeguarded against freezing fast by heating, with a further heating element mounted high up in the silo compartment for the aggregate, so that in the event of slight night frost jamming of the slide and clogging together of the aggregate can quickly be undone through heating.
- the shaft of the conveyor screw for the binder has been proveded with a cam against which a plunger rod rests; this rod terminates in the binder compartment and carries transverse projections.
- the apparatus comprises a silo 1 with a funnel-shaped section 2 which is provided with an undercarriage 3.
- the silo is divided by means of a partition 4 into the compartments 5 and 6.
- Compartment 5 has a filling hole 7 for the aggregate and compartment 6 a filling hole 8 for the binder.
- a conveyor screw 9 with a mixing chamber 10, the said conveyor screw 9 being driven by an electric motor 11 at a constant speed of rotation.
- a second conveyor screw 12 is mounted which communicates through a transfer line 13 with the mixing chamber 10.
- the conveyor screw 12 is driven by an electric motor 14 with infinitely variable speed regulator.
- the mixing chamber 10 is provided with a branch 15 which has a metering valve for the supply of water.
- Mortar of the desired composition is prepared in the following way. From compartment 5, aggregate passes onto the conveyor screw 9 which transports the aggregate at a constant speed to the mixing chamber 10. At the same time, the binder is led from compartment 6 to the second conveyor screw 12 which transports the binder also to the mixing chamber 1Q through line 13.
- the conveying speed of the conveyor screw 12 can be selected at will with the aid of the infinitely variable speed regulator of the electric motor 14.
- the magnitude of the adjusted speed at which the second conveyor screw 12 is driven should be determined experimentally in such a fashion that the desired mixing ratio of aggregate to binder for the jointing or concrete mortar is obtained.
- Mortar can be prepared in the way outlined above by a continuous process. Dosing of the aggregate and the binder can be effected without valves. In consequence, the two conveyor screws 9 and 12 fulfil the dual function of dosing and conveying.
- the outlet at the bottom of the aggregate compartment can be closed with a slide 20 in order to permit the mixing chamber to be emptied. After slide 20 has been closed and the supply of binder stopped, the mixing chamber 10 is emptied and flushed clean with water.
- an electric heating cable has been mounted near the supporting edge of the slide.
- a heating element 21 is provided high up in the aggregate compartment so as to eliminate or prevent any clogging together of the aggregate.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Saccharide Compounds (AREA)
- Noodles (AREA)
- Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Materials For Medical Uses (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Confectionery (AREA)
Abstract
Description
- Process and Apparatus for the Preparation of Mortars
- The invention relates to a process and apparatus for the preparation of mortar, such as jointing mortar.
- It is known that ready-made mortars can be prepared in a mortar plant where the aggregate, binding agents and water are weighed out for a definite batch and then conducted to a mixing chamber. The product is referred to as wet mortar to which a retarder can be added in order to keep the mortar workable for a longer period. The wet mortar is conveyed to the building site by trucks having rotating (mixing) drums mounted on them.
- It is also known that dried and premixed mortars can be prepared in a special drying and mixing plant, whereupon the dry mortars are transported to the building site by bulk lorry. At the building site the dry mortar is dumped into a storage bunker positioned over a mixing device for mixing the dry mortar with water so as to obtain a workable mortar.
- The known processes and apparatus have the following drawbacks:
- - The aggregate must be predried in order to obviate partial hardening with the previously mixed binding agent, a rather costly step in view of the expenditure of energy.
- - As the aggregate is not completely dry in actual practice, the dry mortar has only limited keeping qualities.
- - The completely weighed-out batch from the storage bunkers must invariably be mixed with water, which leads to waste of mortar not needed for immediate use.
- The object of the present invention is to provide an improved process and apparatus of the type described hereinbefore. To this end, the process is designed such that a silo located on a storage yard or in a storage space for aggregate and binding agents is filled in such a fashion that the aggregate and the binder are contained in separate compartments within one silo which is then conveyed to the building site where the volumetric flows of aggregate and binder are mutually adjusted, whereupon the aggregate and the binder are mixed together with addition of water, yielding the mortar ready for use at the building site.
- The new process with associated apparatus has the following advantages:
- - The aggregate need not be predried.
- - The composition of the mix is not attained by weighing, which obviates the use of fairly expensive weighing equipment.
- - At the building site the quantities of mortar needed for immediate use can at all times be mixed.
- - The volumetric flows can be mutually adjusted by very simple means, and the set value can be maintained effectively.
- - There is no need for dosing auxiliary substances such as retarder and air-entraining agents, hence no risk of adding too large doses of retarder and air-entraining agents.
- For the application of the new process, it is preferred to use a silo which is provided at the bottom with a funnel-shaped section and which has been mounted on an undercarriage such that the silo can stand upright, the said silo according to the invention having at least one partition for the separate storage of the aggregate and the binder in individual compartments, each of which has one outlet, of which the outlet for the aggregate is provided with a conveyor screw, whilst the outlet for the binding agent has another conveyor screw, in such a way that the two conveyor screws discharge into a mixing chamber and that the speeds of the conveyor screws for the binder and for the aggregate are adjustable relative to one another.
- The said mixing chamber may be provided with a metering valve for water discharging into it. Furthermore, the silo may be designed such that it can, with fittings and accessories, be loaded on a truck and conveyed as a container.
- The advantage of this design are that it permits
- - a compact storage with a volumetric adjustment of the amounts of aggregate and binder;
- - a simple metering of water;
- - efficient transport of the silo to the building site with the aid of special container trucks.
- In addition, the outlet for the aggregate may be provided with a mechanically operated slide, safeguarded against freezing fast by heating, with a further heating element mounted high up in the silo compartment for the aggregate, so that in the event of slight night frost jamming of the slide and clogging together of the aggregate can quickly be undone through heating.
- Moreover, in order to prevent any arching in the binder, the shaft of the conveyor screw for the binder has been proveded with a cam against which a plunger rod rests; this rod terminates in the binder compartment and carries transverse projections.
- To elucidate the invention, an embodiment will be described by way of example, with reference to the attached drawings, where :
- Figure 1 shows a top view of a silo;
- Figure 2 shows a front view of the silo;
- Figure 3 shows a lateral view of the silo;
- Figure 4 presents a detailed view of two conveyor screws and a mixing chamber, drawn to a larger scale that in Figure 3;
- Figure 5 presents a detailed top view, also drawn to a larger scale, of the conveyor screw for the aggregate and the mixing chamber following the section at III-III in Figure 3; and
- Figure 6 is a lateral view of the mixing chamber.
- The apparatus comprises a silo 1 with a funnel-
shaped section 2 which is provided with anundercarriage 3. The silo is divided by means of apartition 4 into the 5 and 6.compartments Compartment 5 has afilling hole 7 for the aggregate and compartment 6 afilling hole 8 for the binder. At the bottom of the funnel-shaped section 2 there is a conveyor screw 9 with amixing chamber 10, the said conveyor screw 9 being driven by anelectric motor 11 at a constant speed of rotation. At the bottom of compartment 6 asecond conveyor screw 12 is mounted which communicates through a transfer line 13 with themixing chamber 10. Theconveyor screw 12 is driven by anelectric motor 14 with infinitely variable speed regulator. Themixing chamber 10 is provided with abranch 15 which has a metering valve for the supply of water. - Mortar of the desired composition is prepared in the following way. From
compartment 5, aggregate passes onto the conveyor screw 9 which transports the aggregate at a constant speed to themixing chamber 10. At the same time, the binder is led fromcompartment 6 to thesecond conveyor screw 12 which transports the binder also to the mixing chamber 1Q through line 13. The conveying speed of theconveyor screw 12 can be selected at will with the aid of the infinitely variable speed regulator of theelectric motor 14. The magnitude of the adjusted speed at which thesecond conveyor screw 12 is driven should be determined experimentally in such a fashion that the desired mixing ratio of aggregate to binder for the jointing or concrete mortar is obtained. The speed of the conveyor screw 9 and the mixer inmixing chamber 10, however, remains constant at all times. - Mortar can be prepared in the way outlined above by a continuous process. Dosing of the aggregate and the binder can be effected without valves. In consequence, the two conveyor screws 9 and 12 fulfil the dual function of dosing and conveying.
- The outlet at the bottom of the aggregate compartment can be closed with a
slide 20 in order to permit the mixing chamber to be emptied. Afterslide 20 has been closed and the supply of binder stopped, themixing chamber 10 is emptied and flushed clean with water. - To permit operation of
slide 20 in frosty weather, an electric heating cable has been mounted near the supporting edge of the slide. In addition, aheating element 21 is provided high up in the aggregate compartment so as to eliminate or prevent any clogging together of the aggregate. - Arching in the binder compartment is obviated by the provision of a
plunger rod 16 withtransverse projections 17 moving up and down in the said compartment. Up and down movement of therod 16 is brought about by means ofcam 18.
Claims (7)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT83200606T ATE23288T1 (en) | 1982-04-30 | 1983-04-28 | METHOD AND DEVICE FOR THE MANUFACTURE OF MORTAR. |
| MYPI87002767A MY102398A (en) | 1982-04-30 | 1987-10-01 | Process and apparatus for the preparation of mortars |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE1010502 | 1982-04-30 | ||
| BE1/10502A BE893035A (en) | 1982-04-30 | 1982-04-30 | Dry on-site mixing of ballast and cement - from compartmented silo with separate transport augers feeding mixer unit |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0093473A2 true EP0093473A2 (en) | 1983-11-09 |
| EP0093473A3 EP0093473A3 (en) | 1984-07-25 |
| EP0093473B1 EP0093473B1 (en) | 1986-11-05 |
Family
ID=3862936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP83200606A Expired EP0093473B1 (en) | 1982-04-30 | 1983-04-28 | Process and apparatus for the preparation of mortars |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP0093473B1 (en) |
| JP (1) | JPS58222257A (en) |
| AT (1) | ATE23288T1 (en) |
| AU (2) | AU1406483A (en) |
| DE (1) | DE3367348D1 (en) |
| DK (1) | DK156546C (en) |
| FI (1) | FI75518C (en) |
| HK (1) | HK101789A (en) |
| MY (1) | MY102398A (en) |
| NO (1) | NO831478L (en) |
| SG (1) | SG68189G (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3347417A1 (en) * | 1983-12-29 | 1985-07-11 | Georg 8550 Forchheim Badum | DEVICE FOR STORING, DOSING AND MIXING MORTAR MATERIAL COMPONENTS AND METHOD FOR OPERATING THE DEVICE |
| WO1985003666A1 (en) * | 1984-02-14 | 1985-08-29 | Beaver Paul R | Storage method and apparatus |
| EP0155062A1 (en) * | 1984-03-13 | 1985-09-18 | van Beek, Pieter Erich | An apparatus for preparing a mixture |
| EP0226850A1 (en) * | 1985-12-07 | 1987-07-01 | P.F.T. Putz- und Fördertechnik GmbH | Device for the continuous mixing of dry mixed mortar with water |
| DE3616077A1 (en) * | 1986-05-13 | 1987-11-19 | Atec Anlagentechnik Gmbh & Co | DEVICE FOR PREPARING MORTAR AND SCREED |
| DE3640766A1 (en) * | 1986-11-28 | 1988-06-01 | Masch Und Apparatebau August T | DEVICE FOR PRODUCING READY-TO-USE MIXTURES FROM SHEET MATERIALS AVAILABLE IN A SILO |
| EP0478865A1 (en) * | 1990-10-04 | 1992-04-08 | José Ramon Madera Iglesias | Portable plant for proportioning and tempering dry concrete in bulk or other granular products |
| DE4335331A1 (en) * | 1993-10-18 | 1995-04-20 | Putzmeister Maschf | Device for mixing and conveying building materials |
| EP0761402A3 (en) * | 1995-09-05 | 1997-05-02 | Inotec Gmbh | Mortar mixing machine |
| US6817747B2 (en) * | 2002-11-20 | 2004-11-16 | Mark Preisser | Portable variable speed volumetric feed hopper |
| CN101148213B (en) * | 2007-09-28 | 2010-06-09 | 金骥 | Bag separating packing method for dry powder mortar |
| CN103481375A (en) * | 2013-07-11 | 2014-01-01 | 深圳市鼎浩建材有限公司 | Production system of dry-mixed mortar |
| CN104999565A (en) * | 2015-08-07 | 2015-10-28 | 江苏沃尔夫机械有限公司 | High-accuracy intelligent electric control system of dry mix mortar production line |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3504397A1 (en) * | 1985-02-08 | 1986-08-14 | Helmut 8044 Unterschleißheim Wildgruber | Apparatus for producing flowing screed |
| NO308346B1 (en) * | 1998-04-22 | 2000-09-04 | Offshore & Marine As | Process for preparing cement mixtures and a mixing plant for use in carrying out the process |
| JP2002144326A (en) * | 2000-11-15 | 2002-05-21 | Nishimatsu Constr Co Ltd | Continuous cement feeder |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1017225A (en) * | 1963-08-07 | 1966-01-19 | Aveling Barford Ltd | Improvements in or relating to chip or aggregate distributing devices |
| US3358976A (en) * | 1965-03-15 | 1967-12-19 | Conrad Y Siktberg | Apparatus for heating concrete ingredients |
| AU412147B2 (en) * | 1965-05-04 | 1971-04-05 | A. Teichert & Son, Inc | Hot mix handling plant |
| GB1407035A (en) * | 1972-07-22 | 1975-09-24 | Caledonian Mining Co Ltd | Apparatus for preparing and dispensing mixtures of concrete and fibres |
| US3876187A (en) * | 1972-09-07 | 1975-04-08 | Robert S Waltman | Mortar mixing system |
| DE2323259A1 (en) * | 1973-05-09 | 1974-11-21 | Osteroder Eisen Stahlbau | HEATABLE SILO |
| JPS5254205U (en) * | 1975-10-13 | 1977-04-19 | ||
| FR2357400A1 (en) * | 1976-07-08 | 1978-02-03 | Henot Lucien | Installation for storage and mixing solids like cement - being self-contained, self erecting, mobile and fully equipped |
| US4071226A (en) * | 1976-11-16 | 1978-01-31 | Miller Charles R | Portable concrete proportioning mixer |
| JPS5415324A (en) * | 1977-07-06 | 1979-02-05 | Shin Meiwa Ind Co Ltd | Device for conveying and mixing concrete on vehicle |
| US4298288A (en) * | 1980-01-25 | 1981-11-03 | Anthony Industries, Inc. | Mobile concreting apparatus and method |
| BE893035A (en) * | 1982-04-30 | 1982-11-03 | Janssen Wilhelmus G E | Dry on-site mixing of ballast and cement - from compartmented silo with separate transport augers feeding mixer unit |
-
1983
- 1983-04-26 FI FI831422A patent/FI75518C/en not_active IP Right Cessation
- 1983-04-26 DK DK183683A patent/DK156546C/en not_active IP Right Cessation
- 1983-04-27 NO NO831478A patent/NO831478L/en unknown
- 1983-04-28 EP EP83200606A patent/EP0093473B1/en not_active Expired
- 1983-04-28 DE DE8383200606T patent/DE3367348D1/en not_active Expired
- 1983-04-28 AT AT83200606T patent/ATE23288T1/en not_active IP Right Cessation
- 1983-04-29 AU AU14064/83A patent/AU1406483A/en not_active Abandoned
- 1983-04-30 JP JP58077334A patent/JPS58222257A/en active Pending
-
1987
- 1987-10-01 MY MYPI87002767A patent/MY102398A/en unknown
-
1988
- 1988-09-05 AU AU21874/88A patent/AU603254B2/en not_active Expired
-
1989
- 1989-10-05 SG SG681/89A patent/SG68189G/en unknown
- 1989-12-21 HK HK1017/89A patent/HK101789A/en unknown
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3347417A1 (en) * | 1983-12-29 | 1985-07-11 | Georg 8550 Forchheim Badum | DEVICE FOR STORING, DOSING AND MIXING MORTAR MATERIAL COMPONENTS AND METHOD FOR OPERATING THE DEVICE |
| WO1985003666A1 (en) * | 1984-02-14 | 1985-08-29 | Beaver Paul R | Storage method and apparatus |
| EP0155062A1 (en) * | 1984-03-13 | 1985-09-18 | van Beek, Pieter Erich | An apparatus for preparing a mixture |
| EP0226850A1 (en) * | 1985-12-07 | 1987-07-01 | P.F.T. Putz- und Fördertechnik GmbH | Device for the continuous mixing of dry mixed mortar with water |
| DE3616077A1 (en) * | 1986-05-13 | 1987-11-19 | Atec Anlagentechnik Gmbh & Co | DEVICE FOR PREPARING MORTAR AND SCREED |
| DE3640766A1 (en) * | 1986-11-28 | 1988-06-01 | Masch Und Apparatebau August T | DEVICE FOR PRODUCING READY-TO-USE MIXTURES FROM SHEET MATERIALS AVAILABLE IN A SILO |
| EP0268991A3 (en) * | 1986-11-28 | 1989-04-05 | Maschinen- Und Apparatebau August Tepe Gmbh | Device for making mixtures ready to be used from bulk goods kept ready in a silo |
| EP0478865A1 (en) * | 1990-10-04 | 1992-04-08 | José Ramon Madera Iglesias | Portable plant for proportioning and tempering dry concrete in bulk or other granular products |
| DE4335331A1 (en) * | 1993-10-18 | 1995-04-20 | Putzmeister Maschf | Device for mixing and conveying building materials |
| EP0761402A3 (en) * | 1995-09-05 | 1997-05-02 | Inotec Gmbh | Mortar mixing machine |
| US6817747B2 (en) * | 2002-11-20 | 2004-11-16 | Mark Preisser | Portable variable speed volumetric feed hopper |
| CN101148213B (en) * | 2007-09-28 | 2010-06-09 | 金骥 | Bag separating packing method for dry powder mortar |
| CN103481375A (en) * | 2013-07-11 | 2014-01-01 | 深圳市鼎浩建材有限公司 | Production system of dry-mixed mortar |
| CN104999565A (en) * | 2015-08-07 | 2015-10-28 | 江苏沃尔夫机械有限公司 | High-accuracy intelligent electric control system of dry mix mortar production line |
| CN104999565B (en) * | 2015-08-07 | 2017-12-29 | 江苏沃尔夫机械有限公司 | A kind of high-precision dry-mixed mortar production line intellectuality electric control system |
Also Published As
| Publication number | Publication date |
|---|---|
| DK156546C (en) | 1990-01-29 |
| SG68189G (en) | 1990-01-26 |
| FI831422A0 (en) | 1983-04-26 |
| DK183683A (en) | 1983-10-31 |
| DE3367348D1 (en) | 1986-12-11 |
| FI75518C (en) | 1988-07-11 |
| MY102398A (en) | 1992-06-17 |
| NO831478L (en) | 1983-10-31 |
| AU1406483A (en) | 1983-11-03 |
| EP0093473B1 (en) | 1986-11-05 |
| DK183683D0 (en) | 1983-04-26 |
| EP0093473A3 (en) | 1984-07-25 |
| HK101789A (en) | 1989-12-29 |
| JPS58222257A (en) | 1983-12-23 |
| AU603254B2 (en) | 1990-11-08 |
| ATE23288T1 (en) | 1986-11-15 |
| FI831422L (en) | 1983-10-31 |
| FI75518B (en) | 1988-03-31 |
| AU2187488A (en) | 1988-12-15 |
| DK156546B (en) | 1989-09-11 |
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| NLR1 | Nl: opposition has been filed with the epo |
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