EP0110310A2 - Procédé de réparation de plaques pour fermeture coulissante - Google Patents
Procédé de réparation de plaques pour fermeture coulissante Download PDFInfo
- Publication number
- EP0110310A2 EP0110310A2 EP83111713A EP83111713A EP0110310A2 EP 0110310 A2 EP0110310 A2 EP 0110310A2 EP 83111713 A EP83111713 A EP 83111713A EP 83111713 A EP83111713 A EP 83111713A EP 0110310 A2 EP0110310 A2 EP 0110310A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- slide plate
- opening
- casting compound
- refractory
- bore
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 37
- 239000011819 refractory material Substances 0.000 claims abstract description 21
- 239000011148 porous material Substances 0.000 claims abstract description 13
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 10
- 230000003628 erosive effect Effects 0.000 claims abstract description 5
- 238000009749 continuous casting Methods 0.000 claims abstract description 3
- 239000007787 solid Substances 0.000 claims abstract 2
- 150000001875 compounds Chemical class 0.000 claims description 34
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000011398 Portland cement Substances 0.000 claims description 2
- 230000002745 absorbent Effects 0.000 claims description 2
- 239000002250 absorbent Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 230000000717 retained effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- UNILWMWFPHPYOR-KXEYIPSPSA-M 1-[6-[2-[3-[3-[3-[2-[2-[3-[[2-[2-[[(2r)-1-[[2-[[(2r)-1-[3-[2-[2-[3-[[2-(2-amino-2-oxoethoxy)acetyl]amino]propoxy]ethoxy]ethoxy]propylamino]-3-hydroxy-1-oxopropan-2-yl]amino]-2-oxoethyl]amino]-3-[(2r)-2,3-di(hexadecanoyloxy)propyl]sulfanyl-1-oxopropan-2-yl Chemical compound O=C1C(SCCC(=O)NCCCOCCOCCOCCCNC(=O)COCC(=O)N[C@@H](CSC[C@@H](COC(=O)CCCCCCCCCCCCCCC)OC(=O)CCCCCCCCCCCCCCC)C(=O)NCC(=O)N[C@H](CO)C(=O)NCCCOCCOCCOCCCNC(=O)COCC(N)=O)CC(=O)N1CCNC(=O)CCCCCN\1C2=CC=C(S([O-])(=O)=O)C=C2CC/1=C/C=C/C=C/C1=[N+](CC)C2=CC=C(S([O-])(=O)=O)C=C2C1 UNILWMWFPHPYOR-KXEYIPSPSA-M 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/28—Plates therefor
- B22D41/30—Manufacturing or repairing thereof
Definitions
- the invention relates to a method for repairing lower and upper slide plates of closures in metallurgical vessels, in particular in ladles and intermediate containers for continuous casting, the slide plate optionally releasing the jet of liquid metal with a through opening or depending on its position interrupts the closed section and experiences damage, in particular erosions and radial cracks, from its through opening by drilling a hole in the opening area concentrically to its through opening, and pouring a refractory casting compound into the bore, leaving the through opening free, and compacting it.
- a casting or ramming compound with needles made of stainless steel is used in order to prevent the inserted repair compound from tearing again due to the improved elasticity of the introduced repair compound.
- slide plates for the selective opening or control of the outflow of metals from metallurgical containers require a linear displacement or rotation.
- slide plates are subject to considerable thermal and chemical stress from the liquid metal. Therefore, the opening wears out after some operating time, whereupon an opening located at another point on the slide plate is then frequently used for further operation. Wear occurs due to erosion and corrosion, especially where the jet of liquid metal also acts mechanically on the fire solid material arrives.
- the slide plates are often repaired after removal with an insert sleeve made of refractory material, which is inserted into the opening in the slide plate, for which purpose the opening is often concentrically enlarged to a limited extent.
- an insert sleeve made of refractory material which is inserted into the opening in the slide plate, for which purpose the opening is often concentrically enlarged to a limited extent.
- the invention has for its object to repair a slide plate of the type described so that no liquid metal can penetrate into the radial cracks in the material preserved.
- the compression of the casting compound leads to an open pore volume with a porosity of approximately 10%, in particular due to vibrations. This process supports the penetration of the fine particles of the casting compound into the pores of the remaining substance of the slide plate, which is already favored by the pouring flow.
- the refractory casting compound is solidified on the one hand hydraulically and on the other hand ceramic, in that it has both hydraulically and ceramic-hardenable components.
- This can be Portland cement and alumina cement, but only alumina cement alone.
- the proportion of the cements mentioned is chosen so that the pourability is retained and that it requires about 7% of water to be added to the overall mixture. It is therefore also possible to set the total alumina content therein to more than 90% in the interest of a particularly effective fire resistance of the casting compound.
- the bore to be made in the used slide plate has a considerable diameter of approximately 200 mm.
- the slide plate which has been restored to this extent is first exposed to a setting in air at room temperature for about 12 hours. Only then is it dried at around 250 ° C and finally solidified in ceramics during operation.
- the slide plate 5 shown in the two figures has an oval cross-section and can be displaced between two positions in the direction of its longitudinal axis.
- its through opening 1 is aligned with the outlet opening 4 in the base 3 of the metallurgical vessel, so that, for example, liquid steel can escape.
- the axis of the through opening 1 coincides with the axis 2 of the outlet opening. If the jet of liquid metal is to be shut off, the slide plate is moved to the left so that the outlet opening 4 is covered by the refractory material of the slide plate.
- the slide plate which has been removed for the purpose of repair, is brought with its upper side to the bottom on a flat surface, the attachment designed in the form of a funnel 8 being directed upwards. Then the ring 11 is centered with respect to the casing 6 by means of the cardboard sleeve 12 and held in this position.
- the refractory casting compound 13 can then be poured into the space between the ring 11 and the refractory material 10 that has been preserved or the border 6 exists.
- An attachable shape also allows the funnel 8 to be poured out. This form is removed after the casting compound has set.
- the percentages given in the above description relate to volume percentages insofar as they indicate the pore volume. Incidentally, the percentages are percentages by weight.
- the relationship according to the invention between the grain structure of the refractory casting compound and the pore size of the refractory material obtained is advantageously met in that the refractory casting compound has predominantly grain diameters of less than 3/4 of the average pore volume of the material obtained.
- the refractory casting compound has predominantly grain diameters of less than 3/4 of the average pore volume of the material obtained.
- the refractory casting compound then has a grain structure with predominantly grain diameters of less than about 30 u.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Sliding Valves (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT83111713T ATE20837T1 (de) | 1982-11-23 | 1983-11-23 | Verfahren zur instandsetzung von schieberplatten. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3243305 | 1982-11-23 | ||
| DE3243305A DE3243305C1 (de) | 1982-11-23 | 1982-11-23 | Verfahren zur Instandsetzung von Schieberplatten |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0110310A2 true EP0110310A2 (fr) | 1984-06-13 |
| EP0110310A3 EP0110310A3 (en) | 1984-09-26 |
| EP0110310B1 EP0110310B1 (fr) | 1986-07-23 |
Family
ID=6178816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP83111713A Expired EP0110310B1 (fr) | 1982-11-23 | 1983-11-23 | Procédé de réparation de plaques pour fermeture coulissante |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0110310B1 (fr) |
| AT (1) | ATE20837T1 (fr) |
| DE (1) | DE3243305C1 (fr) |
| SE (1) | SE447458B (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3527756A1 (de) * | 1985-08-02 | 1987-03-26 | Didier Werke Ag | Verfahren zum erneuern von in schieberverschluessen verwendeten feuerfesten platten |
| DE4042203C2 (de) * | 1990-12-29 | 2003-03-20 | Egon Evertz | Schieberplatte für Schieberverschlüsse von metallurgischen Gefäßen |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3124359A1 (de) | 1980-07-10 | 1982-08-26 | Flocon Italiana s.r.l., 20121 Milano | Verfahren zur reparatur bzw. wiederherstellung von feuerfesten verschleissteilen von schieberverschluessen |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2165537A1 (de) * | 1971-12-30 | 1973-07-19 | Maximilianshuette Eisenwerk | Verfahren zur erhoehung der haltbarkeit und der wirtschaftlichkeit von ausgussoeffnungen an gefaessen zur aufnahme von fluessigem metall |
| AT344218B (de) * | 1975-06-02 | 1978-07-10 | Didier Werke Ag | Verschleissteile, insbesondere fuer schieberverschluesse an metallschmelze enthaltenden behaeltern |
| GB2060842A (en) * | 1979-08-01 | 1981-05-07 | Fichera E | Methods of repairing refractories for sliding valves and means for performing it |
| DE3120053A1 (de) * | 1981-05-20 | 1982-12-09 | Egon 5650 Solingen Evertz | Verfahren zur instandsetzung von schieberplatten |
| IT1142623B (it) * | 1981-12-22 | 1986-10-08 | Flocon Italiana | Procedimento per rigenerare una piastra mobile di un cassetto di colata di una siviera |
-
1982
- 1982-11-23 DE DE3243305A patent/DE3243305C1/de not_active Expired
- 1982-12-21 SE SE8207319A patent/SE447458B/sv not_active IP Right Cessation
-
1983
- 1983-11-23 AT AT83111713T patent/ATE20837T1/de not_active IP Right Cessation
- 1983-11-23 EP EP83111713A patent/EP0110310B1/fr not_active Expired
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3124359A1 (de) | 1980-07-10 | 1982-08-26 | Flocon Italiana s.r.l., 20121 Milano | Verfahren zur reparatur bzw. wiederherstellung von feuerfesten verschleissteilen von schieberverschluessen |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0110310B1 (fr) | 1986-07-23 |
| SE8207319D0 (sv) | 1982-12-21 |
| SE8207319L (sv) | 1984-05-24 |
| SE447458B (sv) | 1986-11-17 |
| EP0110310A3 (en) | 1984-09-26 |
| ATE20837T1 (de) | 1986-08-15 |
| DE3243305C1 (de) | 1989-02-23 |
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