EP0116308A1 - Phenolische Polyole und damit hergestellte feste Schaumzusammensetzungen - Google Patents
Phenolische Polyole und damit hergestellte feste Schaumzusammensetzungen Download PDFInfo
- Publication number
- EP0116308A1 EP0116308A1 EP84100380A EP84100380A EP0116308A1 EP 0116308 A1 EP0116308 A1 EP 0116308A1 EP 84100380 A EP84100380 A EP 84100380A EP 84100380 A EP84100380 A EP 84100380A EP 0116308 A1 EP0116308 A1 EP 0116308A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phenol
- product
- mixture
- carbon atoms
- mole percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- 229920005862 polyol Polymers 0.000 title claims abstract description 49
- -1 Phenolic polyols Chemical class 0.000 title claims abstract description 37
- 239000000203 mixture Substances 0.000 title claims description 39
- 230000001413 cellular effect Effects 0.000 title claims description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 59
- 150000003077 polyols Chemical class 0.000 claims abstract description 46
- 229920003987 resole Polymers 0.000 claims abstract description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 22
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 14
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 14
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical class C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 12
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 229930040373 Paraformaldehyde Natural products 0.000 claims abstract description 7
- 229920002866 paraformaldehyde Polymers 0.000 claims abstract description 7
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 27
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 27
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 16
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000004814 polyurethane Substances 0.000 claims description 12
- 150000002009 diols Chemical class 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000004604 Blowing Agent Substances 0.000 claims description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 7
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 claims description 7
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 229920000265 Polyparaphenylene Polymers 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- VNTDZUDTQCZFKN-UHFFFAOYSA-L zinc 2,2-dimethyloctanoate Chemical compound [Zn++].CCCCCCC(C)(C)C([O-])=O.CCCCCCC(C)(C)C([O-])=O VNTDZUDTQCZFKN-UHFFFAOYSA-L 0.000 claims description 4
- 229910052793 cadmium Inorganic materials 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052745 lead Inorganic materials 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 2
- 230000003197 catalytic effect Effects 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 125000001424 substituent group Chemical group 0.000 claims description 2
- 229960004279 formaldehyde Drugs 0.000 claims 2
- 235000019256 formaldehyde Nutrition 0.000 claims 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims 2
- 150000008282 halocarbons Chemical class 0.000 claims 1
- 150000002431 hydrogen Chemical group 0.000 claims 1
- 239000002685 polymerization catalyst Substances 0.000 claims 1
- 239000006260 foam Substances 0.000 abstract description 22
- 238000002360 preparation method Methods 0.000 abstract description 18
- 239000011495 polyisocyanurate Substances 0.000 abstract description 4
- 229920000582 polyisocyanurate Polymers 0.000 abstract description 4
- 238000011417 postcuring Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 27
- 150000001299 aldehydes Chemical class 0.000 description 22
- 229920005989 resin Polymers 0.000 description 20
- 239000011347 resin Substances 0.000 description 20
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 125000001743 benzylic group Chemical group 0.000 description 10
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 8
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229920003986 novolac Polymers 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005755 formation reaction Methods 0.000 description 5
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- 238000010992 reflux Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 238000006555 catalytic reaction Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000006467 substitution reaction Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000012973 diazabicyclooctane Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- NFDXQGNDWIPXQL-UHFFFAOYSA-N 1-cyclooctyldiazocane Chemical group C1CCCCCCC1N1NCCCCCC1 NFDXQGNDWIPXQL-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 241000287433 Turdus Species 0.000 description 2
- 238000007171 acid catalysis Methods 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229960002887 deanol Drugs 0.000 description 2
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- JARKCYVAAOWBJS-UHFFFAOYSA-N hexanal Chemical compound CCCCCC=O JARKCYVAAOWBJS-UHFFFAOYSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- CQRYARSYNCAZFO-UHFFFAOYSA-N salicyl alcohol Chemical compound OCC1=CC=CC=C1O CQRYARSYNCAZFO-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000012258 stirred mixture Substances 0.000 description 2
- HFFLGKNGCAIQMO-UHFFFAOYSA-N trichloroacetaldehyde Chemical compound ClC(Cl)(Cl)C=O HFFLGKNGCAIQMO-UHFFFAOYSA-N 0.000 description 2
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- QKOWXXDOHMJOMQ-UHFFFAOYSA-N 1,3,5-tris(6-isocyanatohexyl)biuret Chemical compound O=C=NCCCCCCNC(=O)N(CCCCCCN=C=O)C(=O)NCCCCCCN=C=O QKOWXXDOHMJOMQ-UHFFFAOYSA-N 0.000 description 1
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 1
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- RLPSARLYTKXVSE-UHFFFAOYSA-N 1-(1,3-thiazol-5-yl)ethanamine Chemical compound CC(N)C1=CN=CS1 RLPSARLYTKXVSE-UHFFFAOYSA-N 0.000 description 1
- KDLIYVDINLSKGR-UHFFFAOYSA-N 1-isocyanato-4-(4-isocyanatophenoxy)benzene Chemical compound C1=CC(N=C=O)=CC=C1OC1=CC=C(N=C=O)C=C1 KDLIYVDINLSKGR-UHFFFAOYSA-N 0.000 description 1
- AXFVIWBTKYFOCY-UHFFFAOYSA-N 1-n,1-n,3-n,3-n-tetramethylbutane-1,3-diamine Chemical compound CN(C)C(C)CCN(C)C AXFVIWBTKYFOCY-UHFFFAOYSA-N 0.000 description 1
- FJJYHTVHBVXEEQ-UHFFFAOYSA-N 2,2-dimethylpropanal Chemical compound CC(C)(C)C=O FJJYHTVHBVXEEQ-UHFFFAOYSA-N 0.000 description 1
- ZMDDOWQHSDJXDW-UHFFFAOYSA-N 2,3-dibromopropanal Chemical compound BrCC(Br)C=O ZMDDOWQHSDJXDW-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- GTEXIOINCJRBIO-UHFFFAOYSA-N 2-[2-(dimethylamino)ethoxy]-n,n-dimethylethanamine Chemical compound CN(C)CCOCCN(C)C GTEXIOINCJRBIO-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- GACDQMDRPRGCTN-KQYNXXCUSA-N 3'-phospho-5'-adenylyl sulfate Chemical compound C1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](COP(O)(=O)OS(O)(=O)=O)[C@@H](OP(O)(O)=O)[C@H]1O GACDQMDRPRGCTN-KQYNXXCUSA-N 0.000 description 1
- ZCJKJJQMCWSWGZ-UHFFFAOYSA-N 3-(dimethylamino)-n,n-dimethylpropanamide Chemical compound CN(C)CCC(=O)N(C)C ZCJKJJQMCWSWGZ-UHFFFAOYSA-N 0.000 description 1
- WAPWXMDDHHWKNM-UHFFFAOYSA-N 3-[2,3-bis[3-(dimethylamino)propyl]triazinan-1-yl]-n,n-dimethylpropan-1-amine Chemical compound CN(C)CCCN1CCCN(CCCN(C)C)N1CCCN(C)C WAPWXMDDHHWKNM-UHFFFAOYSA-N 0.000 description 1
- YKKFVGYFGPJOMM-UHFFFAOYSA-N 4-(2,3-dibromopropyl)phenol Chemical compound OC1=CC=C(CC(Br)CBr)C=C1 YKKFVGYFGPJOMM-UHFFFAOYSA-N 0.000 description 1
- GCRKDRWQBLESLI-UHFFFAOYSA-N 4-(trichloromethyl)phenol Chemical compound OC1=CC=C(C(Cl)(Cl)Cl)C=C1 GCRKDRWQBLESLI-UHFFFAOYSA-N 0.000 description 1
- BAYGVMXZJBFEMB-UHFFFAOYSA-N 4-(trifluoromethyl)phenol Chemical compound OC1=CC=C(C(F)(F)F)C=C1 BAYGVMXZJBFEMB-UHFFFAOYSA-N 0.000 description 1
- KJWMCPYEODZESQ-UHFFFAOYSA-N 4-Dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=C(O)C=C1 KJWMCPYEODZESQ-UHFFFAOYSA-N 0.000 description 1
- GZFGOTFRPZRKDS-UHFFFAOYSA-N 4-bromophenol Chemical compound OC1=CC=C(Br)C=C1 GZFGOTFRPZRKDS-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 1
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 1
- 125000006539 C12 alkyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- DKKCQDROTDCQOR-UHFFFAOYSA-L Ferrous lactate Chemical compound [Fe+2].CC(O)C([O-])=O.CC(O)C([O-])=O DKKCQDROTDCQOR-UHFFFAOYSA-L 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical group CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 1
- YBBKTJWQMXNKPM-UHFFFAOYSA-N N=C=O.CC1(C)CCCC(C)(CN=C=O)C1 Chemical compound N=C=O.CC1(C)CCCC(C)(CN=C=O)C1 YBBKTJWQMXNKPM-UHFFFAOYSA-N 0.000 description 1
- QVHMSMOUDQXMRS-UHFFFAOYSA-N PPG n4 Chemical compound CC(O)COC(C)COC(C)COC(C)CO QVHMSMOUDQXMRS-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910003080 TiO4 Inorganic materials 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- ZFBGUXUJXUFOLU-UHFFFAOYSA-L butanoate;lead(2+) Chemical compound [Pb+2].CCCC([O-])=O.CCCC([O-])=O ZFBGUXUJXUFOLU-UHFFFAOYSA-L 0.000 description 1
- LHQLJMJLROMYRN-UHFFFAOYSA-L cadmium acetate Chemical compound [Cd+2].CC([O-])=O.CC([O-])=O LHQLJMJLROMYRN-UHFFFAOYSA-L 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- PWEVMPIIOJUPRI-UHFFFAOYSA-N dimethyltin Chemical compound C[Sn]C PWEVMPIIOJUPRI-UHFFFAOYSA-N 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000004225 ferrous lactate Substances 0.000 description 1
- 235000013925 ferrous lactate Nutrition 0.000 description 1
- 229940037907 ferrous lactate Drugs 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- IIRDTKBZINWQAW-UHFFFAOYSA-N hexaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCO IIRDTKBZINWQAW-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- UFAPLAOEQMMKJA-UHFFFAOYSA-N hexane-1,2,5-triol Chemical compound CC(O)CCC(O)CO UFAPLAOEQMMKJA-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- RIPRKTVEBCPYNQ-UHFFFAOYSA-L manganese(2+);pentanoate Chemical compound [Mn+2].CCCCC([O-])=O.CCCCC([O-])=O RIPRKTVEBCPYNQ-UHFFFAOYSA-L 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- DIHKMUNUGQVFES-UHFFFAOYSA-N n,n,n',n'-tetraethylethane-1,2-diamine Chemical compound CCN(CC)CCN(CC)CC DIHKMUNUGQVFES-UHFFFAOYSA-N 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- KSCKTBJJRVPGKM-UHFFFAOYSA-N octan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] KSCKTBJJRVPGKM-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-M oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC([O-])=O ZQPPMHVWECSIRJ-KTKRTIGZSA-M 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- SQYNKIJPMDEDEG-UHFFFAOYSA-N paraldehyde Chemical compound CC1OC(C)OC(C)O1 SQYNKIJPMDEDEG-UHFFFAOYSA-N 0.000 description 1
- 229960003868 paraldehyde Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- DGTNSSLYPYDJGL-UHFFFAOYSA-N phenyl isocyanate Chemical compound O=C=NC1=CC=CC=C1 DGTNSSLYPYDJGL-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- ONQDVAFWWYYXHM-UHFFFAOYSA-M potassium lauryl sulfate Chemical compound [K+].CCCCCCCCCCCCOS([O-])(=O)=O ONQDVAFWWYYXHM-UHFFFAOYSA-M 0.000 description 1
- 229940116985 potassium lauryl sulfate Drugs 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- JMSBNRZOKMBJFE-UHFFFAOYSA-M sodium;2,3-didecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCC1=CC=CC(S([O-])(=O)=O)=C1CCCCCCCCCC JMSBNRZOKMBJFE-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229940094938 stannous 2-ethylhexanoate Drugs 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000012970 tertiary amine catalyst Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical class CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/28—Chemically modified polycondensates
- C08G8/36—Chemically modified polycondensates by etherifying
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/54—Polycondensates of aldehydes
- C08G18/542—Polycondensates of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/005—< 50kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2115/00—Oligomerisation
- C08G2115/02—Oligomerisation to isocyanurate groups
Definitions
- This invention relates to phenol/aldehyde-based polyols and to rigid cellular compositions derived from these polyols. Specifically it deals with modified benzylic ether-containing resole polyols and the rapid curing, low combustibility, low friability, closed cell, rigid cellular plastic compositions obtained by reaction of the polyols with polyisocyanates.
- Simple phenolic foams obtained by the thermal and acid catalyzed polymerization of resole resins or of novolac resins with added aldehydic compounds are old in the art. Such foams are noted particularly for their excellent fire resistance. However, they also possess the properties of punking, extreme friability, and being opened-cell which make them ill-suited for insulation or any use where the foam must be handled or support weight. There is a long- established desire to use such phenolic resins in cellular polyurethane or polyisocyanurate formations with the hope of improving strength, insulation, and punking properties while retaining the inherent low combustibility of phenolic foams.
- hydroxymethyl ring substituents of the above "resole” are highly reactive toward unsubstituted ortho or para phenolic ring positions. Thus, such condensates can be easily cross-linked to form infusible solids by heating or acidifying. Acid catalysis is not normally used in the preparation of resoles since cross-linking leading to gelation can easily occur.
- novolacs Such products are called “novolacs” and, lacking the reactive hydroxymethyl substituent, can be prepared under acid catalysis to benefit from a faster rate of formation.
- phenol/aldehyde condensates novolacs and resoles
- modified resoles are etherified with aliphatic polyols (under acid conditions) and the products are used to prepare polyurethane or polyisocyanurate foams.
- these phenol-formaldehyde derived resins yielded polyurethanes with poor inherent flammability properties.
- To obtain suitable flame retardant foams required the use of chlorophenol as the phenolic reactant and/or added phosphate-type flame retardant in the foam formulation.
- This invention is a class of modified benzyl ether-containing resole polyols obtained by a process comprising reacting at 100°C to 130°C (a) a phenol which is free of ortho substituents, (b) a molar excess relative to the phenol of a nonaqeous aldehyde having the formula RCHO where R is hydrogen, an alkyl group of 1 to 6 carbon atoms, or a halogenated alkyl group of 1 to 3 carbon atoms, and (c) less than fifty mole percent relative to the phenol of an aliphatic hydroxyl compound having a functionality of 1 to 4, 1 to 12 carbon atoms, and 0 to 5 ether oxygen atoms in the presence of a catalytic amount of a metal derivative selected from the group consisting of (i) carboxylate salts of divalent ions of Mn, Zn, Cd, Mg, Co, Ni, Fe, Pb, Ca, Ba, and (di C -C alkyltin)
- the polyols are especially suited for reaction with organic polyisocyanates to yield low combustibility, low friability, closed-cell, rigid cellular plastics.
- the polyurethane foams are rapid curing and do not require post curing to achieve excellent physical properties.
- modified benzyl ether-containing resole polyols of this invention are prepared by the metal salt or titanate ester catalyzed reaction of a phenol with a molar excess of a nonaqueous aldehyde and a modifying amount of a mono- or polyhydroxyl compound.
- the general procedure for the production of these polyols is to charge the phenol, nonaqueous aldehyde, catalyst, and modifying hydroxyl compound to a stirred reactor fitted with a condenser system which is suitable for either reflux or distillate removal.
- the stirred mixture is heated rapidly to about 100°C to 105°C at which point a slight exotherm occurs.
- the mixture is maintained at 110°C to 115°C for several hours under slow reflux.
- the reaction temperature is then increased to approximately 120°C and the distillate (essentially water) removed.
- the mixture is cooled to about 60°C and stripped at reduced pressure to further reduce the water content to less than three, preferably less than one weight percent of the polyol. No effort is made to neutralize or remove residual catalyst which remains in the product.
- the desired phenol/aldehyde condensate is one possessing hydroxymethyl substituents and, therefore, use of a molar excess of aldehyde is indicated.
- the useful mole ratio is from 1.1 mole to 2.25 moles of aldehyde per mole of phenol. When the mole ratio falls below 0.9, the condensate becomes more "novolac" in structure (lacking hydroxymethyl substituents) and as the mole ratio approaches three, more para substitution and/or cross-linking occurs.
- the preferred mole ratios of aldehyde to phenol range from 1.2 to 1.8.
- the amount of modifying hydroxyl compound used is governed by the amount required to achieve improvement in the normal high friability and opened cell structure of phenolic foams and limited by the amount which would obviate the fire resistance of the phenolic structure. Below about one mole percent of hydroxyl compound based on the amount of phenol used, the hydroxyl compound is ineffective in improving strength and friability properties. Above 50 mole percent on the same basis, the hydroxyl compound causes the loss of the inherent fire retardancy of the phenolic structure. Thus, a useful range of hydroxyl compound is 1 to 50 mole percent of the phenol compound used. The preferred range is 10 to 25 mole percent.
- Metal derivatives are effective as catalysts at concentration of 0.01 to 0.10 weight percent metal based on the total change.
- the preferred catalyst level is 0.04 to 0.07 weight percent metal.
- Phenols which are suitable for use in the preparation of these products are those which are unsubstituted in the ortho positions but which may be substutituted in the meta or para positions with halogen, C 1 to C 12 alkyl, or halogen-substituted alkyl of 1 to 6 carbon atoms.
- phenols examples include phenol, p-cresol, p-tertiarybutylphenol, p-chlorophenol, p-bromophenol, p-trifluoromethylphenol, p-(2,3-dibromopropyl)phenol; 3,5-xylenol; 3,5-dichlrophenol, p-dodecylphenol, p-trichloromethylphenol, p-nonylphenol, as well as mixtures of any of the foregoing.
- the preferred phenolic reactant is phenol itself or phenol mixed with a minor amount of the aforementioned substituted phenols.
- Aldehydes which are suitable for use in the preparation of the polyols of this invention are aliphatic or halogenated aliphatic aldehydes having the formula RCHO where R is hydrogen or alkyl of 1 to 6 carbon atoms, optionally halogenated.
- aldehydes are formaldehyde, acetaldehyde, pivaldehyde, hexanal, chloral, and 2,3-dibromopropanal.
- the preferred aldehyde is formaldehyde.
- the aldehyde is used in a nonaqueous state such as.paraformaldehyde, trioxane, paraldehyde, or chloral.
- the modifying hydroxyl compound suitable for use in the preparation of the polyols of this invention are aliphatic monols, diols, triols, or tetrols having 1 to 12 carbon atoms and 0 to 5 ether oxygen atoms or mixtures thereof.
- hydroxyl compounds examples include methanol, ethanol, butanol, ethylene glycol, diethylene glycol, propylene glycol, trimethylene glycol, 1,4-butanediol, 2,3-butanediol, 1,3-butanediol, 1,12-dodecanediol, 1,2,5-hexanetriol, trimethylolpropane, pentaerythritol, tripropylene glycol, tetrapropylene glycol, hexaethylene glycol.
- the preferred class of hydroxyl compounds are the diols, especially 1,4-butanediol and diethylene glycol.
- the catalyst used in the preparation of the modified benzylic ether-containing resole polyols of this invention is selected from derivatives of certain metals. These are the C l -C 20 carboxylic acid salts of the group of divalent metal ions consisting of those of Mg, Ca, Mn, Fe, Co, Ni, Zn, Cd, Ba, and Pb (with or without added PbO); C 1 -C 20 carboxylic acid salts of divalent (dialkyltin) where the alkyl groups each contain 1 to 5 carbon atoms; and alkyl (3 to 8 carbon atoms) ortho titanates.
- Suitable catalysts include lead naphthenate (with or without added PbO), zinc neodecanoate, cobalt naphthenate, tetrabutyl titanate, tetraoctyl titanate, manganese valerate, ferrous lactate, cadmium acetate, zinc benzoate, zinc acetate, dibutyltin dilaurate, dimethyltin diactate, lead butyrate.
- the preferred catalysts are zinc neodecanoate, lead naphthenate, and dibutyltin dilaurate. The catalyst used in the polyol preparation is not removed or neutralized and remains in the product.
- the modified benzyl ether-containing resole polyols prepared with the above indicated preferred materials have viscosities of less than 1,500,000 cps at 25°C and generally in the range of 5000 to 650,000 cps at 25°C.
- the hydroxyl number values of the products, determined by the phenyl isocyanate method, generally range from 375 to 675, mostly in the 500 to 600 range.
- the rigid cellular compositions derived from these novel polyols are made by state of the art techniques and are "phenolic" containing polymers with superior properties requiring no special treatment or equipment for their manufacture.
- they can be reacted with organic polyisocyanates in the presence of the usual urethane catalysts using water or volatile organic blowing agents along with surfactants, plasticizers, fillers, or other additives. Reaction is achieved by intensely mixing the ingredients for a brief period and allowing the mixture to react. The products cure rapidly at room temperature without application of heat.
- polyols can be used in the manufacture of urethane-modified polyisocyanurate foams by using a large molar excess ("high index") of polyisocyanate, a blowing agent, a surfactant, and an isocyanurate catalyst such as potassium acetate or tris(dimethylaminopropyl)hexahydrotriazine.
- Suitable polyisocyanates for manufacture of these novel rigid cellular plastics are any organic di- or higher functionality isocyanate which is reactive with Zerewitinoff type hydrogen atoms.
- isocyanates are hexamethylene diisocyanate, 1,3- or 1,4-cyclohexane diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexane isocyanate, 2,2'-, 2,4'-, or 4,4'-dicyclohexylmethane diisocyanate, 1,3- or l,4-bis(isocyanatomethyl)cyclohexane, m- or p-xylylene diisocyanate, 2,4- or 2,6-toluene diisocyanate, 2 - or 4-methyl-l,3-cyclohexane diisocyanate, 1,3,5-tris(6-isocyanatohexyl)isocyanurate, N,N',N"-tri
- the catalysts used for polyurethane formation are those known in the art and consist of tertiary amines, metal salts, or mixtures thereof.
- suitable catalylic compounds are triethylamine, dimethylaminoethanol, N,N,N',N'-tetraethylethylenediamine, N,N,N',N'-tetramethyl-1,3-butanediamine, bis(dimethylaminoethyl)ether, N,N-dimethyl-3-dimethylaminopropionamide, l,4-diazo[2.2.2]-bicyclooctane, N-methyl- or ethylmorpholine, stannous oleate, stannous 2-ethylhexanoate, dibutyltin dilaurate, dibutyltin dilauryl mercaptide, dibutyltin diacetate, lead naphthenate, zinc stearate, or mixtures thereof.
- Blowing agents suitable for use in the preparation of these polyurethanes foams are water (which reacts with the isocyanate to form carbon dioxide) and volatile low boiling organic compounds. Examples of such compounds are alkanes such as pentane or hexane, oxygenated compounds such as methyl formate, halogenated aliphatic compounds such as fluorotrichloromethane or methylene dichloride.
- the preferred blowing agents are water, methylene dichloride, fluorotrichloromethane (Refrigerant 11), or mixtures thereof.
- Suitable surfactants to serve as emulsifying agents or cell stabilizers in the manufacture of these polyurethane foams are alkylarylsulfonates such as sodium didecylbenzenesulfonate, alkali metal or ammonium salts of alcohol sulfates such as potassium lauryl sulfate or ammonium salt of sulfated castor oil, oxyethylated fatty alcohols or acids such as oxyethylated tetradecanol containing 63 percent oxyethylene by weight, or silicone surfactants such as polyalkylsiloxane-polyoxyalkylene block copolymers.
- the preferred surfactants are the silicone surfactants.
- Plasticizers such as tris(chloroethyl) phosphate or didecylphthalate may be incorporated into the foam if desired.
- Chain extenders such as low molecular weight diols may be used in quanity of less than 10 percent by weight of the polyol. Such low molecular weight diols can also serve to reduce the polyol viscosity for use in machine foaming.
- the foams obtained by the practice of this invention are rapid curing, rigid, closed-cell polyurethanes which show good strength and flammability properties.
- Phenol (634.24 parts), 91 percent paratormaldehyde (364.5 parts), 30 parts of 1,4-butanediol, 0.39 parts of PbO, and 0.88 parts of lead naphthenate solution (24 percent Pb) were charged to a reactor fitted with a mechanical stirrer, thermometer, and a reflux condenser/takeoff assembly. The stirred mixture was heated at 110°C to 116°C for 2 hours with total relux and then the distillate was taken off while the mixture was heated to 126°C to 128°C. When the major portion of the water of reaction had been removed at atmospheric pressure, the pressure was reduced to remove residual water. The stripped resin polyol had a hydroxyl number of 575 mg KOH/g and a water content of 0.5 percent.
- Example 1 5 To demonstrate the variety of low molecular weight hydroxyl compounds which can be used to modify benzylic- ether containing resole polyols, the procedure of Example 1 5 was repeated with different added hydroxyl compounds and varied catalysts as shown in Table IV. The added hydroxyl compounds were used in an amount ranging from 9.7 mole percent (triethylene glycol) to 19.0 mole percent (1,2-propanediol) based on the phenol used. Each of these 10 modifiers yield a resole polyol having an acceptable viscosity and hydroxy number. Each resole polyol was used (Table V) to prepare a polyurethane foam with good friability, flamability, and insulating properties.
- Example 20 The use of monohydroxyl compounds is shown in Examples 20 and 21, summarized in Table VI.
- the procedures and apparatus used were the same as that described in Example 1 except for the differences in reactants charged which is shown in the table. It should be noted that while the methanol charged in Example 20 is much higher (45 mole percent) than that used with other hydroxyl compounds, the effective concentration in the liquid reaction mixture is much smaller due to the volatility of the methanol. Analysis of such products (NMR and infrared spectroscopy) showed that only about one-fourth of the charged methanol reacted with the phenol/aldehyde condensate.
- Example 2 the performance comparison was made between the product of this invention and that of U. S. 3,485,797. Since the latter product is made without added diol, a product produced by the process of this invention was carefully examined to determine the fate of diol used in the manufacture.
- Phenol, paraformaldehyde (1.6 moles CH 2 0/mole of phenol), and 1,4-butanediol (16 mole percent of phenol) were reacted in the presence of 0.24 percent of lead naphthenate solution (24 percent Pb) by heating the mixture at 110°C to 117°C for 3 hours under total reflux and then withdrawing the distillate. Over a 3 hour and 35 minute period while the temperature of this reaction mixture rose to 129°C, a total of 185.5 g of water was collected. Over the next 30 minutes, the pressure was reduced to strip off residual volatiles from the product. The final conditions were a . product temperature of 95°C and a pressure of ⁇ 1 mm Hg. The weight of strippings collected was 59.2 g and the product weighted 1427.7 g. Thus, 1667.4 g out of a total charge of 1668 g_was recovered in the three fractions.
- modified resole polyols shown by proton and C 13 NMR spectroscopy were predominent dibenzyl ether bridging compared to methylene bridging, low methylol phenol (mono cyclic) content, and predominently ortho ring substitution.
- the first of these was the reaction of a 1.7 mole ratio of paraformaldehyde and phenol in the presence of a molar quantity (based on phenol) of diethylene glycol using potassium hydroxide catalysis followed by further reaction under acid conditions.
- the second preparation was a repeat of the first except for the use of a slightly lower (1.5) formaldehyde-phenol ratio and the use of 50 mole percent diethylene glycol and 50 mole percent glycerine (both based on phenol).
- the first product had a viscosity of 560 cps at 25°C while the second product had a viscosity of 170 cps at 25°C.
- the preparation of the diethylene glycol modified resin was repeated except that the amount of glycol used was reduced from 44 percent of the charge (in the first preparation) to 9 percent (typical of the level used in the present invention). This resulted in a reduction in the amount of free glycol and gave a product having a viscosity of 3400 cps at 25°C.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Polyurethanes Or Polyureas (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/458,283 US4448951A (en) | 1983-01-17 | 1983-01-17 | Phenolic polyols and rigid cellular compositions derived therefrom |
| US458283 | 1983-01-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0116308A1 true EP0116308A1 (de) | 1984-08-22 |
Family
ID=23820151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84100380A Withdrawn EP0116308A1 (de) | 1983-01-17 | 1984-01-16 | Phenolische Polyole und damit hergestellte feste Schaumzusammensetzungen |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US4448951A (de) |
| EP (1) | EP0116308A1 (de) |
| CA (1) | CA1225496A (de) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2155487A (en) * | 1984-03-05 | 1985-09-25 | Hoechst Co American | Catalyzed urethanation of polymers |
| EP0177871A3 (en) * | 1984-10-12 | 1987-05-13 | Acme Resin Corporation | Polyurethane binder compositions and process for their preparation |
| EP0165557A3 (en) * | 1984-06-16 | 1987-11-19 | Basf Aktiengesellschaft | Process for the preparation of phenol-resol ethers linked by o,o'-methylene ether groups, and their use |
| EP0179360B1 (de) * | 1984-10-12 | 1991-01-02 | Acme Resin Corporation | Phenolharzbinder für Anwendung in der Giesserei und bei Feuerfestmaterial |
| EP0518460A3 (en) * | 1991-06-12 | 1993-02-03 | Acme Resin Corporation | Low free formaldehyde phenolic polyol formulation |
| WO2010101689A2 (en) | 2009-03-04 | 2010-09-10 | Dow Global Technologies Inc. | Sound-dampening polyurethane-based composite |
| WO2011119329A2 (en) | 2010-03-22 | 2011-09-29 | Dow Global Technologies Llc | Antistatic or semi-conductive polyurethane elastomers |
| WO2011123223A1 (en) | 2010-03-31 | 2011-10-06 | Dow Global Technologies LLC (Formerly known as Dow Global Technologies Inc.) | Polyurethane compositions having improved impact resistance and optical properties |
| WO2012044878A2 (en) | 2010-09-30 | 2012-04-05 | Dow Global Technologies Llc | Container modifications to minimize defects during reactive polyurethane flow |
| WO2014015119A2 (en) | 2012-07-18 | 2014-01-23 | Dow Global Technologies Llc | Fire department and/or antistatic, non-mercury catalyzed polyurethane elastomer |
| WO2015042300A1 (en) | 2013-09-19 | 2015-03-26 | Dow Global Technologies Llc | Vacuum assisted process to make closed cell rigid polyurethane foams using mixed blowing agents |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3335933A1 (de) * | 1983-10-04 | 1985-04-18 | Rütgerswerke AG, 6000 Frankfurt | Mehrkomponenten-bindemittel mit verlaengerter verarbeitbarkeitszeit |
| US4657950A (en) * | 1984-10-12 | 1987-04-14 | Acme Resin Corporation | Refractory binders |
| US4634758A (en) * | 1984-10-12 | 1987-01-06 | Acme Resin Corporation | Process for preparing alkoxy-modified phenolic resole resins |
| US4723592A (en) * | 1984-10-12 | 1988-02-09 | Acme Resin Corporation | Process for preparing foundry cores and molds |
| US4848442A (en) * | 1984-10-12 | 1989-07-18 | Acme Resin Corporation | Resin binders for foundry sand cores and molds |
| JP2857881B2 (ja) * | 1988-11-02 | 1999-02-17 | 保土谷化学工業株式会社 | ウレタン組成物 |
| US4960804A (en) * | 1989-03-09 | 1990-10-02 | Mobay Corporation | Rigid foams using blends of chlorofluorocarbons and alkyl alkanoates as blowing agent |
| US5091287A (en) * | 1990-04-10 | 1992-02-25 | Minnesota Mining And Manufacturing Company | Photoreactive oligomer composition and printing plate |
| US5264535A (en) * | 1991-06-12 | 1993-11-23 | Acme Resin Corp. | Low free formaldehyde phenolic polyol formulation |
| EP0650991B1 (de) * | 1993-11-02 | 1999-03-17 | Nisshinbo Industries, Inc. | Verfahren zur Herstellung von Polyurethan-Schaumstoffen |
| US6753357B2 (en) * | 2001-12-18 | 2004-06-22 | Foam Supplies, Inc. | Rigid foam compositions and method employing methyl formate as a blowing agent |
| US7591864B2 (en) | 2004-01-09 | 2009-09-22 | University Of Central Florida Research Foundation, Inc. | Catalysts for the evolution of hydrogen from borohydride solution |
| HUE037988T2 (hu) * | 2004-08-04 | 2018-09-28 | Foam Supplies Inc | A reaktivitás idõbeli fennmaradása és a katalizátor lebomlása a poliuretán habban |
| CN102203158B (zh) * | 2008-11-06 | 2013-11-27 | 旭有机材工业株式会社 | 聚氨酯泡沫体用发泡性组合物及聚氨酯泡沫体 |
| MX2018005209A (es) | 2015-10-29 | 2018-08-01 | Hexion Inc | Nuevas resinas de alquilfenol y metodo para prepararlas. |
| DE102016123621A1 (de) * | 2016-12-06 | 2018-06-07 | Ask Chemicals Gmbh | Polyurethan Bindemittel mit verbesserter Fließfähigkeit |
| US10696838B2 (en) | 2017-10-06 | 2020-06-30 | Hexion Inc. | Rubber compositions containing tackifiers |
| US10808068B2 (en) | 2018-01-26 | 2020-10-20 | Hexion Inc. | Manufacture of novolacs and resoles using lignin |
| DE102021003264A1 (de) | 2021-06-24 | 2022-12-29 | Ask Chemicals Gmbh | Zwei-komponenten-polyurethanzusammensetzungen |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4120847A (en) * | 1976-01-09 | 1978-10-17 | Monsanto Company | High ortho etherified resole resins |
| GB2033413A (en) * | 1978-10-13 | 1980-05-21 | Baxenden Chem | Phenol/aldehyde condensates; polyurethane foams |
| US4404334A (en) * | 1982-11-18 | 1983-09-13 | Georgia-Pacific Corporation | Thermosetting resinous polyol |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3674732A (en) * | 1968-12-31 | 1972-07-04 | Sir Soc Italiana Resine Spa | Rosin modified phenolic resins and method of preparing same |
| US3661814A (en) * | 1970-12-21 | 1972-05-09 | Dow Chemical Co | Phenol-formaldehyde adhesive resins by addition of polyhydric alcohols |
-
1983
- 1983-01-17 US US06/458,283 patent/US4448951A/en not_active Expired - Fee Related
- 1983-12-28 CA CA000444337A patent/CA1225496A/en not_active Expired
-
1984
- 1984-01-16 EP EP84100380A patent/EP0116308A1/de not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4120847A (en) * | 1976-01-09 | 1978-10-17 | Monsanto Company | High ortho etherified resole resins |
| GB2033413A (en) * | 1978-10-13 | 1980-05-21 | Baxenden Chem | Phenol/aldehyde condensates; polyurethane foams |
| US4404334A (en) * | 1982-11-18 | 1983-09-13 | Georgia-Pacific Corporation | Thermosetting resinous polyol |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2155487A (en) * | 1984-03-05 | 1985-09-25 | Hoechst Co American | Catalyzed urethanation of polymers |
| EP0165557A3 (en) * | 1984-06-16 | 1987-11-19 | Basf Aktiengesellschaft | Process for the preparation of phenol-resol ethers linked by o,o'-methylene ether groups, and their use |
| EP0177871A3 (en) * | 1984-10-12 | 1987-05-13 | Acme Resin Corporation | Polyurethane binder compositions and process for their preparation |
| AU579406B2 (en) * | 1984-10-12 | 1988-11-24 | Borden Chemical, Inc. | Polyurethane binder compositions and process for their preparation |
| EP0179360B1 (de) * | 1984-10-12 | 1991-01-02 | Acme Resin Corporation | Phenolharzbinder für Anwendung in der Giesserei und bei Feuerfestmaterial |
| EP0518460A3 (en) * | 1991-06-12 | 1993-02-03 | Acme Resin Corporation | Low free formaldehyde phenolic polyol formulation |
| WO2010101689A2 (en) | 2009-03-04 | 2010-09-10 | Dow Global Technologies Inc. | Sound-dampening polyurethane-based composite |
| WO2011119329A2 (en) | 2010-03-22 | 2011-09-29 | Dow Global Technologies Llc | Antistatic or semi-conductive polyurethane elastomers |
| WO2011123223A1 (en) | 2010-03-31 | 2011-10-06 | Dow Global Technologies LLC (Formerly known as Dow Global Technologies Inc.) | Polyurethane compositions having improved impact resistance and optical properties |
| WO2012044878A2 (en) | 2010-09-30 | 2012-04-05 | Dow Global Technologies Llc | Container modifications to minimize defects during reactive polyurethane flow |
| WO2014015119A2 (en) | 2012-07-18 | 2014-01-23 | Dow Global Technologies Llc | Fire department and/or antistatic, non-mercury catalyzed polyurethane elastomer |
| WO2015042300A1 (en) | 2013-09-19 | 2015-03-26 | Dow Global Technologies Llc | Vacuum assisted process to make closed cell rigid polyurethane foams using mixed blowing agents |
Also Published As
| Publication number | Publication date |
|---|---|
| CA1225496A (en) | 1987-08-11 |
| US4448951A (en) | 1984-05-15 |
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Legal Events
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| AK | Designated contracting states |
Designated state(s): DE FR GB IT |
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| 17P | Request for examination filed |
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Effective date: 19860206 |
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Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
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| 18W | Application withdrawn |
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| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: RUPERT, JOHN PAUL Inventor name: PATTON, JOHN THOMAS, JR. |