EP0141966A1 - Procédé de coulée par centrifugation - Google Patents
Procédé de coulée par centrifugation Download PDFInfo
- Publication number
- EP0141966A1 EP0141966A1 EP84110897A EP84110897A EP0141966A1 EP 0141966 A1 EP0141966 A1 EP 0141966A1 EP 84110897 A EP84110897 A EP 84110897A EP 84110897 A EP84110897 A EP 84110897A EP 0141966 A1 EP0141966 A1 EP 0141966A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- additive
- cast iron
- alloy
- nickel
- centrifugal casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000009750 centrifugal casting Methods 0.000 title abstract description 12
- 239000000654 additive Substances 0.000 claims abstract description 16
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 230000000996 additive effect Effects 0.000 claims abstract description 9
- 229910000990 Ni alloy Inorganic materials 0.000 claims abstract description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 13
- 229910045601 alloy Inorganic materials 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 9
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 239000011241 protective layer Substances 0.000 description 7
- 239000010410 layer Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000003487 electrochemical reaction Methods 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/02—Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/14—Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/18—Measures for using chemical processes for influencing the surface composition of castings, e.g. for increasing resistance to acid attack
Definitions
- the invention relates to a method for centrifugally casting pipes, in which a liquid cast iron is introduced into a rotating metallic mold, additives being introduced before or during the introduction of the melt.
- the application possibilities for the tubes manufactured by the centrifugal casting process are numerous. A particularly important and extensive area of application is the use of these pipes when transporting liquids of all kinds.
- the lines created for this are often laid in the ground, where they come into direct contact with the surrounding ground material. This contact makes it possible that a chemical or electrochemical reaction of the pipe material with its surroundings can occur, which can lead to the destruction of the pipe material.
- the known measures mean an additional treatment of the finished pipe, for which appropriate facilities are required.
- the tarring of the pipes should be mentioned, for which the pipes are immersed in a tar bath.
- Other known measures include wrapping the tube with a loose plastic film, spray galvanizing or extruding a polyethylene coating. It is also known to apply an additional coating reinforced with glass fibers.
- the additive forms a corrosion-resistant layer which alloys with the tube on the outer surface of the tube to be spun.
- additives when pouring the molten metal into the rotating mold, which are introduced either before or during the introduction into the mold.
- additives include e.g. Flux material (DE-OS 3 105 145), which is used to form a sealing slag on the inner surface of the tube, which absorb any impurities trapped in the molten metal.
- Additives can also be introduced to influence the cooling of the molten metal in the coke, e.g. to slow down in order to improve the structure and thus the pipe quality (DE-AS 2 460 510).
- the inner layer can be a plating layer containing nickel as the alloying element.
- the invention is based on the consideration that the solution to the above-mentioned object is only achieved if the formation of an additional protective layer on the outer surface of the tube is dispensed with and the protective layer as Part of the metal wall of the tube is formed with a corresponding change in the structure.
- a nickel alloy which has a nickel content of 80% and more nickel has proven to be particularly suitable.
- the other alloying elements can be boron, silicon, chromium and copper. Such alloys are known as corrosion and heat resistant materials and are commercially available. This alloy is introduced into the centrifugal casting mold in powder form with a grain size of approximately 0.1-1 mm.
- the specific weight of such alloys is significantly higher than the specific weight of the cast iron melt and is approximately 7.8 g / cm 3 .
- the melting point of such nickel alloys is said to be lower than 1300 ° C and is thus lower than the casting temperature of the cast iron melt of approximately 1350 - 1380 ° C. Particularly favorable conditions are achieved when the melting point of the nickel alloy is below the liquidus temperature of the liquid cast iron, i.e. below approx. 1150 ° C.
- This material was introduced in powder form through the trough at the same time as the liquid cast iron.
- the metal powder has a melting point of 1120 ° C. and a specific weight of 7.8 g / cm 3 .
- the metal powder with the liquid cast iron introduced to form an alloy with the outer wall zone of the tube In order for the metal powder with the liquid cast iron introduced to form an alloy with the outer wall zone of the tube to be spun, it had to be introduced in such an amount that an alloyed outer wall zone of 0.1-1.0 mm, preferably 0.4 mm, made of austenitic Ductile iron (21 - 24% Ni) was formed.
- the liquid iron was introduced into the mold in a second operation. An alloyed outer skin of the tube made of austenitic nodular iron was created again.
- the method described is by no means limited to the centrifugal casting of tubes made of lamellar or spheroidal graphite, but can also be used in an analogous manner for other metal melts.
- the metal powders to be used have a correspondingly lower melting point and a higher specific weight than the melt.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Continuous Casting (AREA)
- Powder Metallurgy (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT84110897T ATE33352T1 (de) | 1983-09-19 | 1984-09-12 | Verfahren zum schleudergiessen von rohren. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH5082/83 | 1983-09-19 | ||
| CH5082/83A CH660856A5 (de) | 1983-09-19 | 1983-09-19 | Verfahren zum schleudergiessen von rohren. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0141966A1 true EP0141966A1 (fr) | 1985-05-22 |
| EP0141966B1 EP0141966B1 (fr) | 1988-04-06 |
Family
ID=4287638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP84110897A Expired EP0141966B1 (fr) | 1983-09-19 | 1984-09-12 | Procédé de coulée par centrifugation |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0141966B1 (fr) |
| JP (1) | JPS6087965A (fr) |
| AT (1) | ATE33352T1 (fr) |
| CA (1) | CA1232428A (fr) |
| CH (1) | CH660856A5 (fr) |
| DE (1) | DE3470288D1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001045879A1 (fr) * | 1999-12-20 | 2001-06-28 | Dochernee Predpriyatie Nexus Proizvodstvenno-Kommercheskaya Kompaniya | Procede de moulage par centrifugation d'ebauches de cylindres utilises dans des machines de moulage en continu d'ebauches |
| RU2171731C1 (ru) * | 1999-12-20 | 2001-08-10 | Дочернее предприятие "НЕКСУС - Производственно-коммерческая компания" | Способ центробежного литья заготовок роликов машин непрерывного литья заготовок |
| DE102015111096A1 (de) * | 2015-07-09 | 2017-01-12 | Benteler Steel/Tube Gmbh | Verfahren zur Herstellung eines nahtlosen, mehrlagigen Rohrproduktes und Rund- oder Mehrkantblock zur Verwendung bei diesem Verfahren |
| DE102020200034A1 (de) * | 2020-01-03 | 2021-07-08 | Sms Group Gmbh | Verfahren zur Herstellung eines Verbundrohres sowie Verbundrohr |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102274951B (zh) * | 2011-08-04 | 2013-03-06 | 广东新劲刚超硬材料有限公司 | 一种铸件表面原位合成碳化钛基硬质合金涂层的方法 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2139880A1 (de) * | 1971-08-09 | 1973-02-22 | Apv Paramount Ltd | Bi-metall-rohr mit korrosionsbestaendiger aeusserer oberflaeche |
| DE2254705A1 (de) * | 1972-11-09 | 1974-05-22 | Deutsche Edelstahlwerke Gmbh | Schleudergussverfahren |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4852630A (fr) * | 1971-11-05 | 1973-07-24 | ||
| JPS4918696A (fr) * | 1972-06-15 | 1974-02-19 | ||
| IN154618B (fr) * | 1980-12-22 | 1984-11-17 | Abex Corp | |
| JPS59220266A (ja) * | 1983-05-27 | 1984-12-11 | Kawasaki Heavy Ind Ltd | 遠心鋳造による複合鋼管の製造方法 |
-
1983
- 1983-09-19 CH CH5082/83A patent/CH660856A5/de not_active IP Right Cessation
-
1984
- 1984-09-11 CA CA000462892A patent/CA1232428A/fr not_active Expired
- 1984-09-12 AT AT84110897T patent/ATE33352T1/de not_active IP Right Cessation
- 1984-09-12 EP EP84110897A patent/EP0141966B1/fr not_active Expired
- 1984-09-12 DE DE8484110897T patent/DE3470288D1/de not_active Expired
- 1984-09-19 JP JP59194937A patent/JPS6087965A/ja active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2139880A1 (de) * | 1971-08-09 | 1973-02-22 | Apv Paramount Ltd | Bi-metall-rohr mit korrosionsbestaendiger aeusserer oberflaeche |
| DE2254705A1 (de) * | 1972-11-09 | 1974-05-22 | Deutsche Edelstahlwerke Gmbh | Schleudergussverfahren |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001045879A1 (fr) * | 1999-12-20 | 2001-06-28 | Dochernee Predpriyatie Nexus Proizvodstvenno-Kommercheskaya Kompaniya | Procede de moulage par centrifugation d'ebauches de cylindres utilises dans des machines de moulage en continu d'ebauches |
| RU2171731C1 (ru) * | 1999-12-20 | 2001-08-10 | Дочернее предприятие "НЕКСУС - Производственно-коммерческая компания" | Способ центробежного литья заготовок роликов машин непрерывного литья заготовок |
| DE102015111096A1 (de) * | 2015-07-09 | 2017-01-12 | Benteler Steel/Tube Gmbh | Verfahren zur Herstellung eines nahtlosen, mehrlagigen Rohrproduktes und Rund- oder Mehrkantblock zur Verwendung bei diesem Verfahren |
| DE102015111096B4 (de) | 2015-07-09 | 2018-04-26 | Benteler Steel/Tube Gmbh | Verfahren zur Herstellung eines nahtlosen, mehrlagigen Rohrproduktes |
| DE102020200034A1 (de) * | 2020-01-03 | 2021-07-08 | Sms Group Gmbh | Verfahren zur Herstellung eines Verbundrohres sowie Verbundrohr |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE33352T1 (de) | 1988-04-15 |
| DE3470288D1 (en) | 1988-05-11 |
| CH660856A5 (de) | 1987-05-29 |
| CA1232428A (fr) | 1988-02-09 |
| JPS6087965A (ja) | 1985-05-17 |
| JPH0520184B2 (fr) | 1993-03-18 |
| EP0141966B1 (fr) | 1988-04-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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|
| 17P | Request for examination filed |
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|
| 17Q | First examination report despatched |
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| D17Q | First examination report despatched (deleted) | ||
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