EP0148799A2 - Verfahren zur Vergasung von Kohle und Schlämmen - Google Patents
Verfahren zur Vergasung von Kohle und Schlämmen Download PDFInfo
- Publication number
- EP0148799A2 EP0148799A2 EP85400018A EP85400018A EP0148799A2 EP 0148799 A2 EP0148799 A2 EP 0148799A2 EP 85400018 A EP85400018 A EP 85400018A EP 85400018 A EP85400018 A EP 85400018A EP 0148799 A2 EP0148799 A2 EP 0148799A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluidized bed
- schlamms
- fines
- coal
- gasification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003245 coal Substances 0.000 title claims abstract description 27
- 238000002309 gasification Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 12
- 239000007789 gas Substances 0.000 claims abstract description 17
- 230000006872 improvement Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 6
- 239000001301 oxygen Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 239000002956 ash Substances 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 235000002918 Fraxinus excelsior Nutrition 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 6
- 230000004520 agglutination Effects 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001033 granulometry Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004523 agglutinating effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000135 prohibitive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
- C10J3/56—Apparatus; Plants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/093—Coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0956—Air or oxygen enriched air
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
- C10J2300/0976—Water as steam
Definitions
- the present invention relates to a process for the gasification of coal schlamms in gasification plants in an ash agglomeration fluidized bed.
- These installations include a reactor in which the coal is maintained in a fluidized bed at a temperature of approximately 900 to 1100 ° C. by injection of water vapor and oxygen at the base of the reactor. Under these conditions, the coal gasifies, while the ash particles formed undergo a start of softening and stick to each other, forming agglomerates. The ashes are separated by a selective withdrawal made possible by the difference in size and density between these agglomerates, on the one hand, and the particles still containing carbon, on the other hand, which are not agglomerated. In the installations which are the subject of the cited patents, the separation takes place in one or more venturis located at the base of the reactor.
- the fluidizing gas is steam and for oxygen to be injected at high speed, mixed with steam, by a tube. located in the center of the venturi, while a gas mainly consisting of water vapor is introduced by the venturi.
- the jet thus formed in the bed constitutes a hot zone which plays a decisive role in the process of agglomeration of the ash particles.
- the gases entrain a large quantity of fines constituted, on the one hand, by particles of non-carbonated carbon or incompletely gasified, on the other hand, by ash.
- These fines are separated, preferably in cyclones, and recycled to the base of the gasification reactor.
- the flow of fines which is thus continuously recycled is high, for example of the order of 5 times the flow of coal to be gasified.
- the carbonating carbon is preferably introduced into the upper zone of the fluidized bed, by pneumatic transport, after having been ground to a particle size less than or equal to 6 mm and optionally dried so that its moisture content does not exceed 6%. It may even suffer, as described in US Patent No. 4,057,402, pretreatment at about 400 ° C, so as to reduce its agglutinating properties.
- German patent N ° 497,894 Even if the process which is the subject of this patent takes advantage of the high temperature of the gases leaving the reactor to achieve partial drying up to about 10% of water and preheating of the product to be gasified, none remains not least that the risks of agglutination and clogging are prohibitive, since the product to be gasified is introduced entirely into the flow leaving the reactor. It is symptomatic to note that, although this patent is very old, the mode of injection which it describes has never been used effectively in the industrial processes which appeared later including in the process developed by the inventors mentioned in this German patent.
- the schlamms are a by-product of coal preparation plants which are obtained in large quantities in coal wash houses and which cannot be satisfactorily recovered.
- An object of the present invention is to allow the development of schlamms by gasifying them simultaneously with coal used as main raw material.
- Another object of the invention is to carry out the gasification of schlamms in an installation such as that which is the subject of European patent application N'0.027.280.
- a third object of the invention is to take advantage of the latent heat of the products obtained in a gasification reaction in a fluidized bed to dry slurries so as to introduce them in the practically dry state into the lower zone of a fluidized bed.
- coal gasification By practically dry schlamms is meant a product whose water content is less than 6% by weight and preferably less than 2 to 3% by weight.
- An additional object of the invention is to dilute the schlamms in the products which are recycled to the gasification reactor, so as to avoid the risks of agglutination and clogging in the injection conduits and to allow this injection without the correct operation of the gasification reactor is disturbed.
- the invention therefore consists of an improvement to a gasification process in which carbonated carbon is introduced directly into a fluidized bed; oxygen and water vapor are blown into the lower part of the fluidized bed; the ashes are collected in the molten state at the base of the fluidized bed; the products leaving the fluidized bed are successively directed to one or more separation devices for fines and gases and the fines are recycled in the fluidized bed.
- This improvement consists in injecting schlamms into the circuit of the products which leave the fluidized bed and in introducing the mixture of the dried schlamms and fines separated from the gases in the fluidized bed, preferably directly in the lower part thereof.
- the schlamms are introduced directly into the gasification reactor, inside the gas phase which overcomes the fluidized bed (disengagement zone).
- the schlamms are introduced into the flow of hot gases leaving the reactor and before the introduction of this flow into the separation and recycling cycle of the fines.
- the schlamms are introduced into the circuit or circuits for recycling the fines between the outlet of the separation station (s) for these fines and the reactor.
- the general reference 1 designates the gasification reactor produced in a manner known per se which it is not necessary to describe here operating in a fluidized bed at a temperature of approximately 900 to 1100 °. C, coal being admitted in 2 and steam and air or oxygen maintaining the fluidization being, respectively, introduced in 3 and 4 at the base of the reactor.
- the ash particles of the coal thus treated undergo an initial softening and stick together to form agglomerates.
- Selective removal of the ash is based on the difference in size and density between these agglomerates, on the one hand, and the particles still containing carbon which are not agglomerated, on the other hand.
- the separation takes place in 5 at the base of the reactor and the products are drawn off in 6.
- the gases resulting from this treatment and which are charged with a large proportion of water vapor and fines with a particle size less than 1 mm are evacuated at 7, at the head of the reactor at a temperature of the order of 1000 ° C. to be admitted, with a view to the separation of these fines, into one or more cyclones such as 8-9.
- These fines are generally recycled in the reactor 1, respectively, through the conduits 8a-9a. The fraction which would not be recycled could be withdrawn in 10.
- the schlamms which represent a particle size fraction between 0 and 1 mm are introduced into this gaseous effluent circuit.
- the schlamms which represent a particle size fraction between 0 and 1 mm are introduced into this gaseous effluent circuit.
- the schlamms are admitted at 11 into the duct 7 connecting the upper part of the reactor 1 to the first cyclone 8.
- the schlamms are brought to the temperature of the gas flow and of the fines which circulate there (of the order of 1000 ° C.) to be separated, like these fines, in the cyclone 8 and to be recycled also like the latter, at the same temperature (of the order of 850-900 ° C.) and at the degree of humidity normally prevailing in the recycling duct 8a.
- the schlamms thus identifying with the fines both in terms of their particle size and the temperature and humidity conditions, it will be understood that they behave like the fines as well when they are admitted to the bottom of the reactor 1 that during their stay in this reactor leading to their gasification without modifying the operating conditions of the installation compared to the case where the schlamms have not been introduced into the fine circuit.
- full advantage is taken of the sensible heat of the gases leaving the reactor.
- these schlamms can be introduced into the recycling conduit of one of the cyclones (8-9) in which the conditions of temperature, flow rate and degree of humidity would be the most favorable.
- we will preferably choose the pipe 8a connected to the first cyclone 8 in which the temperature is the highest (850-900 ° C).
- we can also admit schlamms in the conduits 9a for the return of fines from cyclone 9 in which the temperature is still around 750-800 ° C (lower than that of conduit 8a) and the flow rate obviously lower to that in conduit 8a.
- the point of admission thus depends as seen from the number of cyclones and the temperature and flow conditions.
- the sensible heat leaving the reactor since the sensible heat leaving the reactor is not taken full advantage of, it may be advantageous to at least partially dry the slabs before their introduction into the conduit. In any event, it is advantageous to take advantage of points in the installation where these parameters have optimal values, in particular the temperature.
- the proportion of schlamms admitted will be eminently a function of the proportion of fines recycled (proportion which is important as indicated above). This proportion may be, depending on the case, of the order of 20 / and up to 50% by weight of the quantity of carbonated carbon.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Industrial Gases (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8400285A FR2557885B1 (fr) | 1984-01-10 | 1984-01-10 | Procede pour la gazeification de schlamms |
| FR8400285 | 1984-01-10 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0148799A2 true EP0148799A2 (de) | 1985-07-17 |
| EP0148799A3 EP0148799A3 (en) | 1986-06-11 |
| EP0148799B1 EP0148799B1 (de) | 1989-05-24 |
Family
ID=9299969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19850400018 Expired EP0148799B1 (de) | 1984-01-10 | 1985-01-07 | Verfahren zur Vergasung von Kohle und Schlämmen |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0148799B1 (de) |
| CN (1) | CN85101391A (de) |
| DE (1) | DE3570453D1 (de) |
| FR (1) | FR2557885B1 (de) |
| IN (1) | IN163507B (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2593496A1 (fr) * | 1986-01-30 | 1987-07-31 | Korf Engineering Gmbh | Procede de gazeification des boues de curage |
| EP0708168A1 (de) * | 1994-10-17 | 1996-04-24 | N.V. Kema | Methode und Vorrichtung zum Vergasen von festem Brennstoff |
| CN103881782A (zh) * | 2014-04-09 | 2014-06-25 | 河南理工大学 | 流化床气化炉飞灰颗粒剂及其加工方法 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8172164B2 (en) * | 2009-02-27 | 2012-05-08 | General Electric Company | Method and apparatus for a feed into a gasifier utilizing a slurry |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1074803B (de) * | 1960-02-04 | Badische Anilin- &. Soda-Fabrik Aktiengesellschaft, Ludwigshafen/Rhein | Verfahren zur Brenngaserzeugung durch Vergasen feinzerteilter fester oder flüssiger Brennstoffe und/oder durch Spalten gasförmiger Brennstoffe in einer Wirbelschicht | |
| DE497894C (de) * | 1930-05-15 | I G Farbenindustrie Akt Ges | Verfahren zum Herstellen von Wassergas und anderen brennbaren Gasen | |
| GB401463A (en) * | 1932-09-01 | 1933-11-16 | Ig Farbenindustrie Ag | Improvements in and apparatus for the gasification of finelygrained moist fuels |
| GB1558996A (en) * | 1976-07-27 | 1980-01-09 | Gulf Oil Corp | Fliud bed gasifier |
| US4315758A (en) * | 1979-10-15 | 1982-02-16 | Institute Of Gas Technology | Process for the production of fuel gas from coal |
| DE3004111A1 (de) * | 1980-02-05 | 1981-08-13 | Hölter, Heinz, Ing.(grad.), 4390 Gladbeck | Verfahren und vorrichtung zur durchfuehrung des verfahrens - integrierte kohle-muell-vergasung mit nachgeschalteter wirbelbettsystemtechnik |
| JPS5776088A (en) * | 1980-10-31 | 1982-05-12 | Nippon Kokan Kk <Nkk> | Coal gasification using powdered coal and its device |
-
1984
- 1984-01-10 FR FR8400285A patent/FR2557885B1/fr not_active Expired
-
1985
- 1985-01-03 IN IN10/MAS/85A patent/IN163507B/en unknown
- 1985-01-07 DE DE8585400018T patent/DE3570453D1/de not_active Expired
- 1985-01-07 EP EP19850400018 patent/EP0148799B1/de not_active Expired
- 1985-04-01 CN CN85101391A patent/CN85101391A/zh active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2593496A1 (fr) * | 1986-01-30 | 1987-07-31 | Korf Engineering Gmbh | Procede de gazeification des boues de curage |
| GB2185970A (en) * | 1986-01-30 | 1987-08-05 | Korf Engineering Gmbh | Process for the gasification of sewage sludge |
| GB2185970B (en) * | 1986-01-30 | 1990-03-21 | Korf Engineering Gmbh | Process for the gasification of sewage sludge |
| EP0708168A1 (de) * | 1994-10-17 | 1996-04-24 | N.V. Kema | Methode und Vorrichtung zum Vergasen von festem Brennstoff |
| CN103881782A (zh) * | 2014-04-09 | 2014-06-25 | 河南理工大学 | 流化床气化炉飞灰颗粒剂及其加工方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0148799B1 (de) | 1989-05-24 |
| FR2557885A1 (fr) | 1985-07-12 |
| FR2557885B1 (fr) | 1987-07-17 |
| DE3570453D1 (en) | 1989-06-29 |
| IN163507B (de) | 1988-10-01 |
| EP0148799A3 (en) | 1986-06-11 |
| CN85101391A (zh) | 1987-01-31 |
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