EP0240825A2 - Système lubrifiant pour laminoirs de tôles et profils - Google Patents

Système lubrifiant pour laminoirs de tôles et profils Download PDF

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Publication number
EP0240825A2
EP0240825A2 EP87104244A EP87104244A EP0240825A2 EP 0240825 A2 EP0240825 A2 EP 0240825A2 EP 87104244 A EP87104244 A EP 87104244A EP 87104244 A EP87104244 A EP 87104244A EP 0240825 A2 EP0240825 A2 EP 0240825A2
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EP
European Patent Office
Prior art keywords
component
lubricant system
weight
lubricant
carrier medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP87104244A
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German (de)
English (en)
Other versions
EP0240825A3 (fr
Inventor
Jacques Dr. Périard
Hans Rudolf Staub
Marco Lanini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lonza AG
Original Assignee
Lonza AG
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Publication date
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Publication of EP0240825A2 publication Critical patent/EP0240825A2/fr
Publication of EP0240825A3 publication Critical patent/EP0240825A3/fr
Withdrawn legal-status Critical Current

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    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
    • C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/12—Polysaccharides, e.g. cellulose, biopolymers
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/024—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amido or imido group
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/028—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/044—Polyamides
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/045—Polyureas; Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/06—Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00—Form in which the lubricant is applied to the material being lubricated
    • C10N2050/01—Emulsions, colloids, or micelles
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00—Form in which the lubricant is applied to the material being lubricated
    • C10N2050/015—Dispersions of solid lubricants
    • C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating

Definitions

  • the invention relates to a lubricant system for sheet metal and profile rolling mills.
  • the alkylene polymer burns and the resulting gases are able to act as separators.
  • the remaining graphite can absorb current and local load peaks and generally acts as a dry lubricant.
  • the attempt to transfer the lubricant mentioned specifically to the sheet metal and profile rolling processes failed.
  • the known lubricants could no longer suffice.
  • the object of the invention was to provide a lubricant system which is easy to use and leaves behind a lubricant in the form of a film which ensures perfect lubrication between sheets and profiles and the rolls of a rolling mill.
  • a lubricant system for sheet metal and profile rolling mills which is a lubricating component a) from the series of solid lubricants and at least one of components b) and c), the components b) an adhesive component from the series of organic water-insoluble adhesives which disintegrate at temperatures up to 300 ° C. and have a softening point of 20 to 180 ° C., and c) a thickener for aqueous suspensions from the series of alginates, celluloses, starches, gums, clays, alone or in a mixture with one another, and a component d) in the form of a liquid, as a carrier medium.
  • the lubricant system is used in sheet metal and profile rolling mills, with the slabs usually being fed to mechanical descaling from a pusher furnace in a highly heated state. Immediately thereafter, the slabs run, for example, into a continuous finishing series with usually 6 to 7 roll stands. The rolled sheet or profile is then cooled and wound up.
  • a roll stand essentially consists of two opposing working cylinders, the sheet or profile being guided through the roll gap.
  • the slabs have a temperature of approx. 1200 ° C when they enter the first mill stand and the sheet or profile formed from it still has a temperature of around 1000 ° C in the third stand. Therefore, the rolling cylinders have to be cooled with considerable amounts of water.
  • a lubricant system which contains 25 to 95% by weight of component a) and 5 to 75% by weight of components b) and c) and with d) a suspension containing a), b) and c) from 5 to 30% by weight in d).
  • the substances belonging to component a) include solid lubricants, expediently from the series graphite, MoS2, CaF2 and BN. Mixtures of these can optionally also be used. Synthetic graphite with a grain size of less than 100 micrometers is preferably used.
  • Component b) includes substances from the range of organic, water-insoluble, optionally water-swellable adhesives which disintegrate at temperatures up to 300 ° C. and have a softening point of 20 to 180 ° C.
  • useful hydrocarbon resins from the series include coumarone indene resins with a softening point of 105 to 145 ° C., aliphatic and / or aromatic petroleum resin mixtures with 4 to 10 carbon atoms in the base molecules, terpene resins, rosin derivatives, polyisobutylene, Polyamide resins with an average molecular weight of 6000 to 9000, and mixtures thereof.
  • Adhesive components made from hydrocarbon resins are, for example, thermoplastic resins made from aromatic petroleum cuts.
  • the polyamide resins with a molecular weight of 6000-9000 and with adhesive properties include the reactive polyamide resins. Furthermore, rosin and the derivatives of polymerized rosin or modified esters of rosin can be added to component b). Mixtures of the compounds mentioned can optionally also be used. In the context of the present invention, bitumen, such as Grahamite and Gilsonite, must also be mentioned in the series of the adhesive components b). However, all the advantages cannot be achieved with this, in particular the transmission effect is absent.
  • Component b) can also advantageously be a mixture of at least one of the compounds mentioned with paraffins or waxes. However, the paraffins or waxes should not amount to more than 50% by weight of the total amount of resin.
  • Component c) comprises the series of thickeners used for the preparation of aqueous suspensions.
  • compositions of lubricant systems contain 30 to 90% by weight, preferably 40 to 90% by weight, of component a).
  • Components b) and c) should be 5 to 75% by weight of all three components a), b) and c) and can be from 0 to 75% by weight of component b) and 0 to 75% by weight of component c) consist.
  • compositions contain 25 to 95% by weight of component a) and 5 to 75% by weight of component b).
  • Such lubricant systems are characterized by the fact that the dry lubricant adheres quickly and safely to the roller surface.
  • compositions contain 25 to 95% by weight of component a) and 5 to 75% by weight of component c).
  • the high proportion of thickeners ensures that there is a stable, aqueous suspension and that good evaporation and adhesion of the dry lubricant on the rollers can be observed even after the carrier medium has evaporated. Excellent results can be achieved with a system containing 40 to 95% by weight of component a) and 5 to 60% by weight of component c).
  • Component d) is the carrier medium for the components mentioned.
  • Water can preferably be used as the carrier medium. Water volatilizes easily at the processing and application temperatures of the lubricant system without leaving or developing harmful fumes or decomposition products.
  • a carrier medium is necessary in order to bring the various components into a processable, ie spreadable and preferably sprayable, form.
  • a homogeneous suspension is produced using the carrier medium.
  • the composition according to the invention also ensures homogeneity during the transport of the suspension to the processing site and after spraying. Already during the spraying and at the latest when the lubricant system hits the roller cylinders, the carrier medium evaporates at least partially, while the remaining components, still in homogeneous distribution, form a firmly adhering, now waterproof film.
  • the organic components start to burn off and thus create a gas separation pad.
  • the graphite particles are adhered to while the organic components are still present and are able to develop their lubricating effect evenly distributed.
  • the graphite also remains fully retained in its lubricating properties after all organic components have been removed.
  • water glass it can be advantageous to add up to 5% by weight of water glass to the lubricant system.
  • the water glass on the one hand has a lubricating effect at high temperatures and on the other hand is a film former for the lubricants.
  • the lubricant is advantageously admixed with amounts of 0.1 to 3% by weight of a bactericide or biocide.
  • Suspension aids and surfactants are also not essential for the stability of the suspension and are sometimes also undesirable.
  • the stability of the suspension is primarily aimed at by means of the viscosity using the thickeners.
  • the lubricant system according to the present invention produces a transfer effect.
  • the scaffolds following the scaffold lubricated with a lubricant according to the present invention also have considerable energy savings and wear reduction. This is done without lubricating the subsequent stands.
  • the lubricants according to the invention can be produced in such a way that the individual components are premixed without the carrier medium. These components are usually in dry, powdered form, whereby the grain size of the powder can be predetermined and selected and mixed together according to the requirements. The dry powder mixture can then be easily packaged and transported. In the area of the rolling mill, the dry lubricant powder can be mixed in a suitable mixer with the carrier medium, usually water, to form the required lubricant system in the form of a stable, homogeneous suspension. This suspension remains stable over long periods of time and is then advantageously applied via spray nozzles at 20 to 150 bar and in quantities of 0.5 to 5 l / min. applied to the roller cylinders per spray nozzle.
  • Another key feature was a reduction in the energy consumption of the roll stand by an average of 15% and a reduction in roller wear by 35%.
  • the second stand still shows a 10% reduction in energy consumption and 8% reduced roller wear
  • the 3rd stand still shows an 8% reduced energy consumption.
  • Example 2 The procedure was as in Example 1; again a solid lubricant system with a solids content of 10% by weight was produced in an aqueous suspension, the solid lubricant 88% by weight graphite (grain size less than 100 micrometers) 1% by weight water glass and 11% by weight alkyl cellulose contained. This suspension was applied using 8 nozzles in an amount of 0.7 l / min. and nozzle sprayed onto the working cylinders of the 1st stand. The result is shown in the table.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Lubricants (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
EP87104244A 1986-04-04 1987-03-23 Système lubrifiant pour laminoirs de tôles et profils Withdrawn EP0240825A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH1322/86 1986-04-04
CH1322/86A CH669129A5 (de) 1986-04-04 1986-04-04 Schmierstoffsystem fuer blech- und profilwalzwerke.

Publications (2)

Publication Number Publication Date
EP0240825A2 true EP0240825A2 (fr) 1987-10-14
EP0240825A3 EP0240825A3 (fr) 1988-08-24

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Family Applications (1)

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EP87104244A Withdrawn EP0240825A3 (fr) 1986-04-04 1987-03-23 Système lubrifiant pour laminoirs de tôles et profils

Country Status (11)

Country Link
US (1) US4808324A (fr)
EP (1) EP0240825A3 (fr)
JP (1) JPS62250099A (fr)
KR (1) KR870010169A (fr)
CN (1) CN87102555A (fr)
AU (1) AU594754B2 (fr)
BR (1) BR8701496A (fr)
CA (1) CA1273002A (fr)
CH (1) CH669129A5 (fr)
SU (1) SU1574179A3 (fr)
ZA (1) ZA872115B (fr)

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US4206060A (en) * 1978-10-23 1980-06-03 Sumitomo Kinzoku Kogyo Kabushiki Kaisha Bolt and nut unit coated with lubricant
FR2440985A1 (fr) * 1978-11-07 1980-06-06 Nord Tech Rech Applic Compositions additives pour huile pour moteurs a combustion interne
DE2849617A1 (de) * 1978-11-15 1980-05-29 Dow Corning Gmbh Waessriges schmiermittel
US4228020A (en) * 1979-05-04 1980-10-14 Edwin Cooper, Inc. Lubricating oil composition
US4357249A (en) * 1980-09-11 1982-11-02 Arguto, Inc. Self-lubricating bearing and the like, and method of making same
EP0076317A4 (fr) * 1981-04-16 1985-04-23 Philip O Badger Implantation de bisulfure de molybdene dans certaines surfaces metalliques par inclusion mecanique.
SU981351A1 (ru) * 1981-05-08 1982-12-15 Ждановский металлургический институт Смазка дл обработки металлов давлением
SU1030405A1 (ru) * 1982-04-09 1983-07-23 Всесоюзный Ордена Трудового Красного Знамени Научно-Исследовательский И Конструкторско-Технологический Институт Трубной Промышленности Смазка дл гор чей обработки металлов давлением
JPS5918799A (ja) * 1982-07-23 1984-01-31 Nippon Steel Corp 鋼材の熱間成形用潤滑剤
ZA84247B (en) * 1983-02-18 1984-09-26 Lonza Ag Parting and lubricating agent in solid form
US4454050A (en) * 1983-03-21 1984-06-12 Pennwalt Corporation Aqueous release agent and lubricant
CH660023A5 (de) * 1984-05-30 1987-03-13 Lonza Ag Hochtemperaturschmierstoff fuer die spanlose heissumformung von metallen.

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0611817A1 (fr) * 1991-09-13 1994-08-24 Nihon Parkerizing Co., Ltd. Composition lubrifiante pour le travail plastique à chaud
EP0554822A1 (fr) * 1992-02-06 1993-08-11 Lonza Ag Lubrifiant de mandrin pour la fabrication de tubes sans soudures
WO1997002334A1 (fr) * 1995-07-04 1997-01-23 Timcal Ag Lubrifiant pour cylindres a profiles
CN100408315C (zh) * 2006-06-01 2008-08-06 鞍山市宏图防腐工程有限公司 车床型胶辊衬胶机及其衬胶方法

Also Published As

Publication number Publication date
KR870010169A (ko) 1987-11-30
BR8701496A (pt) 1988-01-19
EP0240825A3 (fr) 1988-08-24
JPS62250099A (ja) 1987-10-30
US4808324A (en) 1989-02-28
CA1273002A (fr) 1990-08-21
CN87102555A (zh) 1987-10-14
SU1574179A3 (ru) 1990-06-23
CH669129A5 (de) 1989-02-28
ZA872115B (en) 1987-11-25
AU7102087A (en) 1987-10-08
AU594754B2 (en) 1990-03-15

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