EP0287002A2 - Rouleau tramé dans un dispositif d'encrage offset et procédé de fabrication d'un tel rouleau tramé - Google Patents
Rouleau tramé dans un dispositif d'encrage offset et procédé de fabrication d'un tel rouleau tramé Download PDFInfo
- Publication number
- EP0287002A2 EP0287002A2 EP88105687A EP88105687A EP0287002A2 EP 0287002 A2 EP0287002 A2 EP 0287002A2 EP 88105687 A EP88105687 A EP 88105687A EP 88105687 A EP88105687 A EP 88105687A EP 0287002 A2 EP0287002 A2 EP 0287002A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- hard ceramic
- anilox roller
- cups
- webs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title description 5
- 238000007774 anilox coating Methods 0.000 claims abstract description 27
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 20
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 16
- 238000000576 coating method Methods 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000005524 ceramic coating Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000007645 offset printing Methods 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 4
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 4
- 239000010426 asphalt Substances 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000004959 Rilsan Substances 0.000 claims description 2
- 239000004809 Teflon Substances 0.000 claims description 2
- 229920006362 Teflon® Polymers 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000003599 detergent Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 3
- 230000000284 resting effect Effects 0.000 claims 1
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N7/00—Shells for rollers of printing machines
- B41N7/06—Shells for rollers of printing machines for inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/02—Top layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/10—Location or type of the layers in shells for rollers of printing machines characterised by inorganic compounds, e.g. pigments
Definitions
- the invention relates to an anilox roller for an inking unit assigned to an offset printing press, in particular a short inking unit, the surface of which is provided with cups which are separated from one another by webs and which cooperates with at least one squeegee device which is arranged around its circumference and is preferably in the form of a chambered doctor blade for the production of such anilox roller with wells separated from each other by scrapable webs.
- a short inking unit for an offset printing press which has an anilox roller which is acted on with color and of the type mentioned above.
- This anilox roller which is to be designed as a steel roller in the known arrangement, interacts with an applicator roller to which a fountain solution is supplied in addition to the ink.
- the dampening solution required for wetting the printing plate will reach the anilox roller via the applicator roller and adversely affect the adhesion of the ink in the wells and thus the filling of the wells with ink.
- the consequence of this can be fluctuations in the amount of ink transferred and thus fluctuations in color density in the printed image.
- anilox rollers designed as pure steel rollers there can be severe wear in the region of the surface having the anvil system.
- the object of the anilox roller is achieved according to the invention in that the webs are at least partially made of hard ceramic material and in that the cups Chen have a hydrophobic lining.
- the procedural solution consists in applying a coating made of hard ceramic to a steel core, which is then engraved and, after the engraving, provided with a coating consisting of hydrophobic, color and cleaning agent-resistant material.
- the coating consisting of hard ceramic material can be ground and polished, preferably lapped, after the engraving and before the coating with hydrophobic material. This measure ensures that the edge of the engraved cells is deburred and smoothed and that a very fine surface is achieved in the area of the circumferential surface of the webs, which has an advantageous effect on the squeegee service life.
- Another useful measure can be that the thickness of the coating made of hard ceramic material is about three times as thick as the depth of the cells. This ensures that the cells are fully embedded in hard ceramic material and the webs accordingly consist entirely of hard ceramic material, which ensures high stability. At the same time it is ensured that the Stability of the hard ceramic coating is not affected by the engraving.
- the hard ceramic coating can consist of chromium oxide. This is a very wear-resistant material that can also be engraved comparatively easily using a laser beam.
- the hydrophobic coating applied after the engraving can consist of copper. This material repels water and at the same time has a high affinity for color, so that there is advantageously an excellent color transfer.
- the short inking unit on which FIG. 1 is based consists of a rubberized applicator roller 2 which cooperates with a plate cylinder 1 which can be covered with hard offset printing plates, has the same diameter as the plate cylinder and an anilox roller 3 which cooperates with the applicator roller 2 and has a smaller diameter.
- the applicator roller 2 acts simultaneously with a dampening unit 4 together.
- the circumference of the anilox roller 3 is provided with cups 5 indicated in an enlarged manner in FIG. 1 and the webs 6 delimiting them.
- the cups 5 are filled with paint, the webs 6 are scraped off, so that there is an exact dosage of the paint corresponding to the capacity of the cups 5.
- the ink supply to the anilox roller 3 and the doctoring take place by means of a chamber doctor blade arrangement designated as a whole in FIG. This consists of two doctor blades lying against the anilox roller 3 with a negative angle of attack, which delimit a chamber acted upon by ink between them.
- the anilox roller 3 consists, as can best be seen from FIG. 2, of a steel core 8, which can have the side bearing stubs, and a coating 9 made of hard ceramic material on the circumference of the steel core 8, into which the cups 5 are embedded. Chromium oxide or aluminum oxide can be used to form the hard ceramic coating. Materials of this type can easily be applied to the steel core 8 by spraying.
- the thickness of the coating 9 is approximately 150 ⁇ .
- the depth of the well 5 is in the order of 20 ⁇ to 50 ⁇ . The thickness of the coating 9 is therefore at least about three times the depth of the cells.
- the coating 9 which consists of hard ceramic material, such as chromium oxide or aluminum oxide or the like
- the webs 6 accordingly consist of a high-strength material, so that a high wear resistance is achieved.
- the wells 5 are provided with a lining 10, as can further be seen in FIG. which consists of water-repellent and color-accepting material, for example vapor-deposited copper, which is also color and detergent-resistant.
- the hard ceramic coating 9 can be applied to the steel core 8 by spraying. Such a coating results in a blank of the type on which FIG. 3 is based. If necessary, this blank can be ground to achieve an exact concentricity and an exact diameter.
- the cups 5 are then engraved into the coating 9, so that the state underlying FIG. 4 is obtained.
- the hard ceramic coating 9 is to be engraved with the aid of a laser beam. This enables a high level of engraving accuracy to be achieved.
- the cups 5 are engraved into the hard ceramic coating 9, as already stated above, they result was believed, the webs made of hard ceramic material 6 automatically. Following the engraving, the blank processed so far is ground and polished or lapped to deburr the webs 6 and smooth the surface. This processing stage is based on FIG. 4 /.
- the blank on which FIG. 4 is based is coated on the circumference with a fine layer of hydrophobic material.
- film-like copper plating should be provided for this.
- the layer thickness of this coating is small compared to the layer thickness of the hard ceramic coating 9 and is approximately 4 ⁇ m to 5 ⁇ m.
- Such a coating can be vapor-deposited or applied galvanically or the like.
- nickel or silicone or asphalt or a suitable plastic in the form of Teflon or Rilsan could also be used. Silicon or asphalt can be applied by brushing or spraying.
- This coating initially also covers the circumferential top surface of the webs 6. In this area, however, abrasion takes place within a very short time during operation, so that grinding off after the coating has taken place can be dispensed with. However, it would also be readily conceivable to grind the webs 6 on the head side after the coating process until hard ceramic material emerges, so that constant conditions would be expected from the start during operation.
- the hydrophobic coating is retained on the surface of the cups 5 that is recessed relative to the peripheral surface and forms the hydrophobic lining 10.
- This lining 10 reduces the capacity of the wells 5 which are initially engraved into the hard ceramic coating 9 by laser beam.
- the actual engraving depth T indicated in FIG. 4 must accordingly be deeper than the engraving of a conventional anilox roller by the thickness of the lining 10.
- the hard ceramic coating 9 and the coating that results in the lining 10 each consist of a layer of the same material.
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Printing Plates And Materials Therefor (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19873713027 DE3713027A1 (de) | 1987-04-16 | 1987-04-16 | Rasterwalze fuer ein offsetfarbwerk, sowie verfahren zur herstellung einer derartigen rasterwalze |
| DE3713027 | 1987-04-16 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0287002A2 true EP0287002A2 (fr) | 1988-10-19 |
| EP0287002A3 EP0287002A3 (en) | 1989-06-28 |
| EP0287002B1 EP0287002B1 (fr) | 1994-11-02 |
Family
ID=6325830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP88105687A Revoked EP0287002B1 (fr) | 1987-04-16 | 1988-04-09 | Rouleau tramé dans un dispositif d'encrage offset et procédé de fabrication d'un tel rouleau tramé |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0287002B1 (fr) |
| DE (2) | DE3713027A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2695067A1 (fr) * | 1992-08-28 | 1994-03-04 | Koenig & Bauer Ag | Guidage de papier dans des machines à imprimer rotatives. |
| EP0695637A3 (fr) * | 1994-07-14 | 1997-09-24 | Koenig & Bauer Albert Ag | Rouleau de transfert d'encre d'un dispositif d'encrage court pour l'encrage d'une plaque lithographique "non-aqueuse" |
| DE19957453C1 (de) * | 1999-09-03 | 2001-02-01 | Ruediger Woerz | Verfahren zum Auftragen von hochviskoser Farbe bei einer Offset-Druckmaschine |
| US6982116B1 (en) | 2000-02-18 | 2006-01-03 | Praxair S.T. Technology, Inc. | Coatings on fiber reinforced composites |
| US7419704B2 (en) | 2005-08-18 | 2008-09-02 | Praxair S. T. Technology, Inc. | Coatings on fiber reinforced composites |
| WO2009098102A1 (fr) * | 2008-02-07 | 2009-08-13 | Manroland Ag | Groupe d'impression pour une machine de traitement |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8729615D0 (en) * | 1987-12-18 | 1988-02-03 | Fellows S | Improved rollers |
| DE3822692C2 (de) * | 1988-07-05 | 1996-02-15 | Kochsmeier Hans Hermann | Rasterwalze in einem Auftragswerk einer Druckmaschine |
| US4960050A (en) * | 1989-07-07 | 1990-10-02 | Union Carbide Coatings Service Technology Corp. | Liquid transfer article having a vapor deposited protective parylene film |
| DE4036661C1 (fr) * | 1990-11-17 | 1992-06-17 | Man Roland Druckmaschinen Ag, 6050 Offenbach, De | |
| DE4113903A1 (de) * | 1991-04-27 | 1992-10-29 | Frankenthal Ag Albert | Walze fuer eine druckmaschine |
| DE4408615C2 (de) * | 1994-03-15 | 1996-01-11 | Roland Man Druckmasch | Näpfchenwalze innerhalb eines Auftragswerks einer Rotationsdruckmaschine |
| DE4413236A1 (de) * | 1994-04-15 | 1995-10-19 | Heidelberger Druckmasch Ag | Schichtförmiger Druckzylinder |
| US5832835A (en) * | 1996-07-12 | 1998-11-10 | Markem Corporation | Soft doctoring cup |
| DE29903308U1 (de) | 1999-02-24 | 1999-09-30 | Nordson Corp., Westlake, Ohio | Rad-Auftragsvorrichtung |
| DE10028478A1 (de) * | 2000-06-08 | 2001-12-13 | Roland Man Druckmasch | Verfahren zur Herstellung einer Rasterwalze |
| CN102085743B (zh) | 2009-12-04 | 2014-04-09 | 海德堡印刷机械股份公司 | 印刷装置 |
| US9522524B2 (en) * | 2015-02-02 | 2016-12-20 | Eastman Kodak Company | Method of multi-station flexographic printing including anilox roll with low surface energy zone |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2049102A (en) * | 1979-05-03 | 1980-12-17 | Csi Corp | Transfer roll |
| DE3117341C2 (de) * | 1981-05-02 | 1988-07-07 | Albert-Frankenthal Ag, 6710 Frankenthal | Farbwerk |
| JPS59204558A (ja) * | 1983-05-09 | 1984-11-19 | Tokyo Kikai Seisakusho:Kk | 平版印刷用メツシユロ−ル |
| US4537127A (en) * | 1984-09-12 | 1985-08-27 | Rockwell International Corporation | Black oxide lithographic ink metering roller |
| US4603634A (en) * | 1985-02-04 | 1986-08-05 | Rockwell International Corporation | Copper and nickel layered ink metering roller |
| US4601242A (en) * | 1985-02-04 | 1986-07-22 | Rockwell International Corporation | Copper and ceramic composite ink metering roller |
| DE3608286A1 (de) * | 1985-04-03 | 1986-10-09 | Winfried 7758 Meersburg Heinzel | Verfahren zur oberflaechenbehandlung eines druckmaschinenzylinders, druckmaschinenzylinder sowie verwendung derselben |
| DE3525045A1 (de) * | 1985-07-13 | 1987-01-22 | Paul Sauer Druckwalzenfabriken | Druckwalze |
-
1987
- 1987-04-16 DE DE19873713027 patent/DE3713027A1/de active Granted
-
1988
- 1988-04-09 EP EP88105687A patent/EP0287002B1/fr not_active Revoked
- 1988-04-09 DE DE3851972T patent/DE3851972D1/de not_active Revoked
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2695067A1 (fr) * | 1992-08-28 | 1994-03-04 | Koenig & Bauer Ag | Guidage de papier dans des machines à imprimer rotatives. |
| EP0695637A3 (fr) * | 1994-07-14 | 1997-09-24 | Koenig & Bauer Albert Ag | Rouleau de transfert d'encre d'un dispositif d'encrage court pour l'encrage d'une plaque lithographique "non-aqueuse" |
| DE19957453C1 (de) * | 1999-09-03 | 2001-02-01 | Ruediger Woerz | Verfahren zum Auftragen von hochviskoser Farbe bei einer Offset-Druckmaschine |
| US6982116B1 (en) | 2000-02-18 | 2006-01-03 | Praxair S.T. Technology, Inc. | Coatings on fiber reinforced composites |
| US7419704B2 (en) | 2005-08-18 | 2008-09-02 | Praxair S. T. Technology, Inc. | Coatings on fiber reinforced composites |
| WO2009098102A1 (fr) * | 2008-02-07 | 2009-08-13 | Manroland Ag | Groupe d'impression pour une machine de traitement |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3851972D1 (de) | 1994-12-08 |
| DE3713027C2 (fr) | 1990-08-30 |
| DE3713027A1 (de) | 1988-11-17 |
| EP0287002A3 (en) | 1989-06-28 |
| EP0287002B1 (fr) | 1994-11-02 |
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