EP0333048A1 - Procédé pour l'obtention de revêtements sur le magnésium et les alliages de magnésium résistant la corrosion et à l'usure - Google Patents
Procédé pour l'obtention de revêtements sur le magnésium et les alliages de magnésium résistant la corrosion et à l'usure Download PDFInfo
- Publication number
- EP0333048A1 EP0333048A1 EP89104236A EP89104236A EP0333048A1 EP 0333048 A1 EP0333048 A1 EP 0333048A1 EP 89104236 A EP89104236 A EP 89104236A EP 89104236 A EP89104236 A EP 89104236A EP 0333048 A1 EP0333048 A1 EP 0333048A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- magnesium
- protective layer
- bath
- direct current
- phosphate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011777 magnesium Substances 0.000 title claims abstract description 30
- 229910052749 magnesium Inorganic materials 0.000 title claims abstract description 28
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 22
- 238000005260 corrosion Methods 0.000 title claims description 17
- 230000007797 corrosion Effects 0.000 title claims description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000011253 protective coating Substances 0.000 title abstract 2
- 230000003647 oxidation Effects 0.000 claims abstract description 16
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 16
- -1 sulphate anions Chemical class 0.000 claims abstract description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 9
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 8
- 239000003513 alkali Substances 0.000 claims abstract description 7
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 claims abstract description 7
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 claims abstract description 7
- 235000010994 magnesium phosphates Nutrition 0.000 claims abstract description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims abstract description 6
- 229910001635 magnesium fluoride Inorganic materials 0.000 claims abstract description 6
- 239000004137 magnesium phosphate Substances 0.000 claims abstract description 6
- 229960002261 magnesium phosphate Drugs 0.000 claims abstract description 6
- 229910000157 magnesium phosphate Inorganic materials 0.000 claims abstract description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 6
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 4
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 3
- 239000010452 phosphate Substances 0.000 claims abstract description 3
- 239000011241 protective layer Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 239000003792 electrolyte Substances 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 8
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 6
- 150000002500 ions Chemical class 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 150000001412 amines Chemical class 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 239000004312 hexamethylene tetramine Substances 0.000 claims description 3
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 2
- 150000004645 aluminates Chemical class 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-M phenolate Chemical compound [O-]C1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-M 0.000 claims description 2
- 229940031826 phenolate Drugs 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims 1
- 239000000347 magnesium hydroxide Substances 0.000 claims 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims 1
- 238000011282 treatment Methods 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 4
- 239000004922 lacquer Substances 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000002585 base Substances 0.000 abstract 1
- 229910021653 sulphate ion Inorganic materials 0.000 abstract 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 12
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 10
- 235000011007 phosphoric acid Nutrition 0.000 description 8
- 150000001450 anions Chemical class 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 238000005554 pickling Methods 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 150000003623 transition metal compounds Chemical class 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- ITQTTZVARXURQS-UHFFFAOYSA-N 3-methylpyridine Chemical compound CC1=CC=CN=C1 ITQTTZVARXURQS-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920003319 Araldite® Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000006172 buffering agent Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004532 chromating Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000005007 epoxy-phenolic resin Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- UNYOJUYSNFGNDV-UHFFFAOYSA-M magnesium monohydroxide Chemical compound [Mg]O UNYOJUYSNFGNDV-UHFFFAOYSA-M 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- KSVSZLXDULFGDQ-UHFFFAOYSA-M sodium;4-aminobenzenesulfonate Chemical compound [Na+].NC1=CC=C(S([O-])(=O)=O)C=C1 KSVSZLXDULFGDQ-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/30—Anodisation of magnesium or alloys based thereon
Definitions
- Various methods are known for increasing the corrosion resistance and wear resistance of the surface of magnesium and magnesium alloys. These processes include chemical and electrochemical processes such as chromating and anodizing.
- the degreased magnesium parts connected as anode are immersed in an electrolyte bath. If a current flows in this electrolyte, the negatively charged anions migrate to the anode and are discharged there. This creates atomic oxygen, which leads to the formation of magnesium oxide. This anodic coating is firmly anchored to the magnesium surface.
- the oxidizing agents or peroxy compounds used in the known processes for the anodic oxidation of magnesium or magnesium alloys contain transition metals such as e.g. Chromium, vanadium or manganese. This has proven to be disadvantageous because some of these transition metal compounds are built into the protective layer produced on the magnesium surface, which can be seen from the color. The installation of these transition metal compounds leads to a reduction in the corrosion and wear resistance of the protective layer.
- the object of the present invention is therefore to provide a method for producing a protective layer on magnesium or magnesium alloys by anodic oxidation, in which a protective layer with increased corrosion resistance and wear resistance is produced.
- a particularly corrosion-resistant and wear-resistant protective layer can be produced by anodic oxidation on magnesium or magnesium alloys if the conditions specified in the main claim are met at the same time.
- borate or sulfate anions are used according to the invention which form peroxides, which decompose easily, but which easily replicate due to the high current density in the pores of the protective layer formed. Borate and sulfate anions have proven to be particularly suitable here, since they only reach the cathode to a small extent as a result of the transfer and are reduced thereon.
- the electrolyte must contain such anions that form poorly soluble compounds with the magnesium to be oxidized.
- phosphate ions come here in combination nation with fluoride or chloride ions in question. If, according to the invention, a magnesium-aluminum alloy is anodically oxidized, the aluminum illuminations formed result which, with magnesium ions, result in a poorly soluble magnesium aluminate.
- the protective layer that forms must also have pores or conductive points so that a sufficient current flow is ensured. This is achieved by the fluoride or chloride ions added to the electrolyte bath according to the invention.
- the bath is therefore adjusted to a pH of 5 to 12, preferably between 8 and 9, in particular by adding buffering substances.
- motor-generator units with adjustable speed, in which a change in the speed leads to a proportional change in frequency.
- the AC voltage is adjusted to the desired percentage of the DC voltage by means of a regulating transformer in accordance with the DC voltage.
- the frequency with which the alternating current is available from the network is preferably selected, for example in the Federal Republic of Germany at 50 Hz or in the USA at 60 Hz.
- the anodic oxidation according to the invention can also be carried out with rectified alternating current, the frequency of which is 50 Hz or 60 Hz, with a ripple of 15 to 35%.
- the rectification can be done by one-way circuit M1, preferably by Mit telepoint circuit M2 (according to DIN draft 41 761).
- the current generated in this way is smoothed by suitable inductors, which reduce the ripple to 15-35% (literature, for example: R. Jäger, Power Electronics Fundamentals and Applications, Berlin 1977) page 75).
- a direct current pulsed at 30 to 70 Hz the switch-off time between two voltage pulses being equal to or twice as long as the duration of the voltage pulses.
- the pulsing of the direct current can take place both by electronic and mechanical switches which are controlled by a frequency generator. Suitable electronic switches are e.g. Switching thyristors.
- a similar current profile can also be generated by one-way rectification M1 (according to DIN Draft 41 761) of an alternating current from 30 to 70 Hz with leading edge.
- the length of the voltage pulses can be controlled by changing the phase gating angle (literature e.g.: O. Limann, Electronics without Ballast, Kunststoff 1973, page 347).
- Amines which react weakly alkaline and generally have dissociation constants between 10 ⁇ 2 and 10 ⁇ 7 are particularly suitable for buffering the electrolyte bath.
- Cyclic amines such as pyridine, ⁇ -picoline, piperidine and piperazine are particularly suitable as such amines.
- these amines are readily water-soluble.
- Other readily water-soluble amines that can be used are, for example, sodium sulfanilate, dimethylamine, ethylamine, diethylamine or triethylamine. Hexamethylenetetramine is used in a particularly preferred manner.
- the voltage is preferably increased to 400 volts.
- the current density is in particular 1 to 2 A / dm2.
- a low-alkali aqueous electrolyte bath according to the invention is preferably to be understood as one which contains less than 100 mg / l alkali ions.
- the ions to be avoided are those of the alkali metals lithium, sodium, potassium etc.
- the ammonium ion is not considered an alkali ion here.
- the content of the borate or sulfate ions in the aqueous electrolyte bath is preferably 10 to 80 g / l.
- the content of phosphate ions calculated as H3PO4 is preferably between 10 and 70 g / l.
- the amount of the fluoride or chloride ions to be used in combination with the phosphate ions is calculated as HF or HCl 5 to 35 g / l.
- the workpieces made of magnesium or magnesium alloys are subjected to the usual chemical pretreatments for degreasing, in particular an alkaline cleaning with a strongly alkaline bath. This is usually followed by acid pickling, for example with dilute aqueous solutions of phosphoric acid and sulfuric acid and, if necessary, also activation with hydrofluoric acid.
- the protective layers produced according to the invention on the surface of the magnesium alloys or the pure magnesium are preferably still painted or subjected to an aftertreatment.
- the protective layers produced according to the invention form a very good primer for lacquers, as are common for workpieces made of magnesium, aluminum or zinc.
- These include Two-component paints based on polyurethane, acrylic resin, epoxy resin and phenolic resin paints.
- Products 3, 4, 5 and 6 showed a clearly recognizable increase in the corrosion resistance of the layers.
- the layer treated in product 6 also resulted in a significant reduction in the coefficient of friction.
- an aftertreatment can also be carried out with a solid lubricant which can anchor itself in the existing pores.
- lubricants are, for example, fluorinated and / or chlorinated aliphatic and aromatic hydrocarbon compounds as well as molybdenum disulfide and graphite.
- a preferred aftertreatment of the protective layers according to the invention is carried out with the aqueous solution of an alkali silicate.
- the MgOH 2 present in the protective layer particularly in the pores, reacts with the alkali silicate to form sparingly soluble magnesium silicate and alkali hydroxide.
- the workpiece with the protective layer removed from the alkali silicate bath is preferably exposed to an atmosphere rich in carbon dioxide.
- the remaining "water glass" from the silicate treatment with the CO2 of the atmosphere forms SiO2 and alkali carbonate, since the stronger carbonic acid displaces the weaker silica from its compound.
- the pores of the protective layer are closed by the SiO2, this process being accelerated by the gassing with CO2.
- SiO2 Since with the use of stronger acids in the outer region of the pores, SiO2 precipitates rapidly, the alkali silicate located in the interior of the pores can then no longer react. The continuous precipitation of SiO2 in the pores by the weak carbonic acid, however, results in a much better protection against corrosion.
- the present invention further relates to magnesium alloys coated with a protective layer containing magnesium phosphate and magnesium fluoride with a thickness of 15 to 30 ⁇ m and a wear resistance, measured with the Taber abraser (CS 10, 10 N), of less than 20 mg mass loss after 10,000 revolutions are.
- a protective layer containing magnesium phosphate and magnesium fluoride with a thickness of 15 to 30 ⁇ m and a wear resistance, measured with the Taber abraser (CS 10, 10 N), of less than 20 mg mass loss after 10,000 revolutions are.
- a protective layer which meets these conditions can be applied, for example, using the method according to the invention described above.
- the corrosion resistance of the magnesium alloys according to the invention is preferably less than 10 corrosion points / dm 2 after a sample of the alloy has been exposed to an exposure time of 240 h in the salt spray test in accordance with DIN 50021 SS.
- the magnesium casting alloys of the ASTM designations AS41, AM 60, AZ61, AZ63, AZ81, AZ91, AZ92, HK31, QE22, ZE41, ZH62, ZK51, ZK61, are particularly suitable for the process according to the invention for producing corrosion-resistant and wear-resistant protective layers.
- the protective layer preferably additionally contains hydroxide, borate, aluminate, phenolate or silicate ions.
- the protective layer preferably contains, in particular in the pores, silicon dioxide, which can be obtained by the after-treatment of the protective layer described above with an aqueous solution of an alkali silicate.
- the color of the protective layer applied to the magnesium alloys according to the invention is preferably white to whitish-gray or beige.
- the surfaces of magnesium or magnesium alloys to be treated were first pretreated in an alkaline cleaning bath.
- This cleaning bath had the following composition: Sodium hydroxide 50 g / l Trisodium phosphate 10 g / l Wetting agent / synthetic soap 1 g / l
- the pickling was carried out at a temperature of 20 ° C., the treatment time being about 30 seconds. After pickling, the surface sample was activated in hydrofluoric acid.
- the anodic oxidation was carried out with a direct current superimposed with an alternating current of 50 Hz. A voltage rising to 240 V was used. The duration of the anodic oxidation was approximately 15 minutes. The layer thickness of the protective layer produced on the treated surfaces was approximately 20 ⁇ m.
- the magnesium alloy AZ 91 was anodized in an electrolyte of the following composition and under the specified conditions: Hydrofluoric acid (H2F2) (40%) 28 g / l Phosphoric acid (H3PO4) (98%) 58 g / l Boric acid (H3BO3) 35 g / l Hexamethylenetetramine 360 g / l pH value: 7.0 - 7.3 adjusted with NH4OH (25%) Current density: 1.4 A / dm2 (rectified alternating current, ripple approx. 28%) Final voltage: 325 V Electrolyte temperature: 15 ° C Exposure time: 15 minutes
- the layer thickness obtained was 21 ⁇ m.
- the wear resistance in the Taber Abraser test was 30 mg mass loss after 104 revolutions.
- the corrosion and wear resistance of the layer obtained was analogous to that described in Example 2.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Powder Metallurgy (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT89104236T ATE89613T1 (de) | 1988-03-15 | 1989-03-10 | Verfahren zur erzeugung von korrosions- und verschleissbestaendigen schutzschichten auf magnesium und magnesiumlegierungen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3808609 | 1988-03-15 | ||
| DE3808609A DE3808609A1 (de) | 1988-03-15 | 1988-03-15 | Verfahren zur erzeugung von korrosions- und verschleissbestaendigen schutzschichten auf magnesium und magnesiumlegierungen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0333048A1 true EP0333048A1 (fr) | 1989-09-20 |
| EP0333048B1 EP0333048B1 (fr) | 1993-05-19 |
Family
ID=6349773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89104236A Expired - Lifetime EP0333048B1 (fr) | 1988-03-15 | 1989-03-10 | Procédé pour l'obtention de revêtements sur le magnésium et les alliages de magnésium résistant la corrosion et à l'usure |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US4978432A (fr) |
| EP (1) | EP0333048B1 (fr) |
| JP (1) | JPH01301888A (fr) |
| AT (1) | ATE89613T1 (fr) |
| DE (2) | DE3808609A1 (fr) |
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| WO2003056055A1 (fr) * | 2001-12-24 | 2003-07-10 | Universität Hannover | Piece en magnesium et procede de formation d'une couche de revetement anticorrosion sur cette piece en magnesium |
| US7025111B2 (en) | 2000-05-26 | 2006-04-11 | Daimlerchrysler Ag | Method for coating a metallic component |
| EP2003218A1 (fr) | 2007-06-12 | 2008-12-17 | Yamaha Hatsudoki Kabushiki Kaisha | Élément d'alliage de magnésium anodisé, son procédé de production, et transporteur le comportant |
| WO2013070669A1 (fr) * | 2011-11-07 | 2013-05-16 | Synthes Usa, Llc | Électrolyte faible pour revêtements plasmaélectrolytiques biocompatibles sur implant en magnésium |
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| DE4143650C2 (de) * | 1991-07-25 | 2003-09-18 | Ahc Oberflaechentechnik Gmbh | Anodisierte Gegenstände aus Magnesium mit in die Oxidschicht eingelagerten Fluorpolymeren und Verfahren zu deren Herstellung |
| DE4243164A1 (de) * | 1992-12-19 | 1994-06-23 | Deutsche Aerospace Airbus | Verfahren zur anodischen Oxidation |
| US5756222A (en) * | 1994-08-15 | 1998-05-26 | Applied Materials, Inc. | Corrosion-resistant aluminum article for semiconductor processing equipment |
| US5792335A (en) * | 1995-03-13 | 1998-08-11 | Magnesium Technology Limited | Anodization of magnesium and magnesium based alloys |
| US5683522A (en) * | 1995-03-30 | 1997-11-04 | Sundstrand Corporation | Process for applying a coating to a magnesium alloy product |
| JP3598163B2 (ja) * | 1996-02-20 | 2004-12-08 | ソニー株式会社 | 金属の表面処理方法 |
| CA2284618A1 (fr) * | 1997-03-24 | 1998-10-01 | Magnesium Technology Limited | Coloration d'articles en magnesium ou en alliage de magnesium |
| AU729510B2 (en) * | 1997-03-24 | 2001-02-01 | Magnesium Technology Limited | Anodising magnesium and magnesium alloys |
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| DE10022074A1 (de) * | 2000-05-06 | 2001-11-08 | Henkel Kgaa | Elektrochemisch erzeugte Schichten zum Korrosionsschutz oder als Haftgrund |
| IL159222A0 (en) * | 2001-06-28 | 2004-06-01 | Algat Sherutey Gimur Teufati | Method of anodizing of magnesium and magnesium alloys and producing conductive layers on an anodized surface |
| CN1306071C (zh) * | 2001-08-14 | 2007-03-21 | 镁技术有限公司 | 镁的阳极氧化系统及方法 |
| US6916414B2 (en) | 2001-10-02 | 2005-07-12 | Henkel Kommanditgesellschaft Auf Aktien | Light metal anodization |
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| US6495267B1 (en) | 2001-10-04 | 2002-12-17 | Briggs & Stratton Corporation | Anodized magnesium or magnesium alloy piston and method for manufacturing the same |
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| AT412002B (de) | 2002-07-08 | 2004-08-26 | Wolfgang Dipl Ing Mag Wesner | Diamantelektrode und verfahren zu ihrer herstellung |
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| DE102005023023B4 (de) * | 2005-05-19 | 2017-02-09 | Chemetall Gmbh | Verfahren zur Vorbereitung von metallischen Werkstücken zum Kaltumformen, mit dem Verfahren beschichtete Werkstücke und ihre Verwendung |
| DE102006060501A1 (de) * | 2006-12-19 | 2008-06-26 | Biotronik Vi Patent Ag | Verfahren zur Herstellung einer korrosionshemmenden Beschichtung auf einem Implantat aus einer biokorrodierbaren Magnesiumlegierung sowie nach dem Verfahren hergestelltes Implantat |
| US20090278396A1 (en) * | 2008-05-12 | 2009-11-12 | Gm Global Technology Operations, Inc. | Corrosion isolation of magnesium components |
| DE102008043970A1 (de) * | 2008-11-21 | 2010-05-27 | Biotronik Vi Patent Ag | Verfahren zur Herstellung einer korrosionshemmenden Beschichtung auf einem Implantat aus einer biokorrodierbaren Magnesiumlegierung sowie nach dem Verfahren hergestelltes Implantat |
| US9701177B2 (en) | 2009-04-02 | 2017-07-11 | Henkel Ag & Co. Kgaa | Ceramic coated automotive heat exchanger components |
| DE102009039887A1 (de) | 2009-09-03 | 2011-03-17 | Innovent E.V. | Verfahren zur Oberflächenbehandlung von magnesiumhaltigen Bauteilen |
| DE102010062357B4 (de) | 2010-12-02 | 2013-08-14 | Innovent E.V. | Vorrichtung und Verfahren zur Herstellung eines mit zumindest einer Korrosionsschutzschicht beschichteten magnesiumhaltigen Substrats |
| US8608869B2 (en) * | 2010-12-16 | 2013-12-17 | GM Global Technology Operations LLC | Surface treatment of magnesium alloy castings for corrosion protection |
| PT106302A (pt) | 2012-05-09 | 2013-11-11 | Inst Superior Tecnico | Revestimentos híbridos para otimização da proteção anti-corrosiva de ligas de magnésio |
| CA2955317A1 (fr) * | 2014-07-17 | 2016-01-21 | Henkel Ag & Co. Kgaa | Revetement electroceramique pour alliages de magnesium |
| WO2016022957A1 (fr) | 2014-08-07 | 2016-02-11 | Henkel Ag & Co. Kgaa | Appareil d'application de revêtement en continu pour l'application de revêtement électro-céramique sur un câble |
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|---|---|---|---|---|
| DE3715663A1 (de) * | 1986-05-30 | 1987-12-03 | Ube Industries | Andosier-loesung fuer anodische oxidation von magnesium oder magnesium-legierungen |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE635720C (de) * | 1935-06-01 | 1936-09-25 | Siemens & Halske Akt Ges | Verfahren zur Herstellung von Schutzueberzuegen auf Magnesium und seinen Legierungen |
| FR48802E (fr) * | 1936-02-26 | 1938-07-12 | Protection du magnésium contre la corrosion par vitrification | |
| DE747371C (de) * | 1937-03-26 | 1944-09-22 | Siemens Ag | Verfahren zur elektrolytischen Herstellung von oxydhaltigen UEberzuegen auf Magnesiumund Magnesiumlegierungen |
| DE893740C (de) * | 1937-10-17 | 1953-10-19 | Renault | Verfahren zur Herstellung von Schutzueberzuegen auf Metallen, wie Magnesium und seinen Legierungen |
| US2880148A (en) * | 1955-11-17 | 1959-03-31 | Harry A Evangelides | Method and bath for electrolytically coating magnesium |
| JPS5643394A (en) * | 1979-09-14 | 1981-04-22 | Lion Corp | Dispersant for mixed fuel |
-
1988
- 1988-03-15 DE DE3808609A patent/DE3808609A1/de not_active Withdrawn
-
1989
- 1989-03-09 US US07/321,431 patent/US4978432A/en not_active Expired - Lifetime
- 1989-03-10 EP EP89104236A patent/EP0333048B1/fr not_active Expired - Lifetime
- 1989-03-10 AT AT89104236T patent/ATE89613T1/de not_active IP Right Cessation
- 1989-03-10 DE DE8989104236T patent/DE58904381D1/de not_active Expired - Lifetime
- 1989-03-13 JP JP1060581A patent/JPH01301888A/ja active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3715663A1 (de) * | 1986-05-30 | 1987-12-03 | Ube Industries | Andosier-loesung fuer anodische oxidation von magnesium oder magnesium-legierungen |
Non-Patent Citations (2)
| Title |
|---|
| CHEMICAL ABSTRACTS, Band 93, Nr. 10, 8. September 1980, Columbus, Ohio, USA SHOKOSHA K.K. "Surface Treatment of Magnesium and its Alloys." seite 457, Zusammenfassung Nr. 227 514q & Jpn. Kokai Tokkyo Koho 80-76 094 * |
| CHEMICAL ABSTRACTS, Band 93, Nr. 24, 15. Dezember 1980, Columbus, Ohio, USA TANAKA, KENJI "Anodization with Coloning of Magnesium and Magnesium Alloys." seiten 556, 557, Zusammenfassung Nr. 103 804q & Jpn. Kokai Tokkyo Koho 80-54 594 * |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7025111B2 (en) | 2000-05-26 | 2006-04-11 | Daimlerchrysler Ag | Method for coating a metallic component |
| WO2003056055A1 (fr) * | 2001-12-24 | 2003-07-10 | Universität Hannover | Piece en magnesium et procede de formation d'une couche de revetement anticorrosion sur cette piece en magnesium |
| EP2003218A1 (fr) | 2007-06-12 | 2008-12-17 | Yamaha Hatsudoki Kabushiki Kaisha | Élément d'alliage de magnésium anodisé, son procédé de production, et transporteur le comportant |
| WO2013070669A1 (fr) * | 2011-11-07 | 2013-05-16 | Synthes Usa, Llc | Électrolyte faible pour revêtements plasmaélectrolytiques biocompatibles sur implant en magnésium |
| KR20140091579A (ko) * | 2011-11-07 | 2014-07-21 | 신세스 게엠바하 | 마그네슘 임플란트 재료 상의 생체적합성 플라즈마 전해질 코팅을 위한 린 전해질 |
| US9066999B2 (en) | 2011-11-07 | 2015-06-30 | DePuy Synthes Products, Inc. | Lean electrolyte for biocompatible plasmaelectrolytic coatings on magnesium implant material |
| US9682176B2 (en) | 2011-11-07 | 2017-06-20 | DePuy Synthes Products, Inc. | Lean electrolyte for biocompatible plasmaelectrolytic coatings on magnesium implant material |
| KR102122707B1 (ko) | 2011-11-07 | 2020-06-29 | 신세스 게엠바하 | 마그네슘 임플란트 재료 상의 생체적합성 플라즈마 전해질 코팅을 위한 린 전해질 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0551679B2 (fr) | 1993-08-03 |
| EP0333048B1 (fr) | 1993-05-19 |
| US4978432A (en) | 1990-12-18 |
| JPH01301888A (ja) | 1989-12-06 |
| ATE89613T1 (de) | 1993-06-15 |
| DE58904381D1 (de) | 1993-06-24 |
| DE3808609A1 (de) | 1989-09-28 |
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