EP0335193A2 - Procédé pour la fabrication d'articles - Google Patents
Procédé pour la fabrication d'articles Download PDFInfo
- Publication number
- EP0335193A2 EP0335193A2 EP89104699A EP89104699A EP0335193A2 EP 0335193 A2 EP0335193 A2 EP 0335193A2 EP 89104699 A EP89104699 A EP 89104699A EP 89104699 A EP89104699 A EP 89104699A EP 0335193 A2 EP0335193 A2 EP 0335193A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- base body
- chamber
- mbar
- hip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Definitions
- the invention relates to a method for producing molded parts and components, which are composed of a base body and a layer applied to this body, which are connected to one another by the hot isostatic press method (HIP method), the layer comprising a same or different material as the base body.
- HIP method hot isostatic press method
- the present invention is therefore based on the object of applying the thickest possible layer with a small pore volume without disturbing foreign phases, which can then be subjected directly to the HIP process in order to obtain a homogeneous base and layer material of the same type, or a heterogeneous one with different base and To produce layer material, molded body or a component, in the latter case both materials are homogeneous in themselves. In any case, the transition area should have a diffusive bond.
- the diffusion zone is set by optimizing the HIP parameters, whereby the properties are to be harmonized.
- the solution to this problem is that on the base body at a temperature of at least 600 ° C by means of plasma spraying at a chamber pressure of 140-180 mbar, which is set to at least 10-2 mbar after evacuation of the chamber more than 5 mm thick are sprayed on and the layer is connected to the base body by the HIP process at least 500 ° C. and at least 500 bar diffusively and without pores.
- a reducing gas is advantageously added in addition to the inert gas.
- the advantage of the method according to the invention is above all that a vacuum atmosphere in the chamber and an optimal base body and layer temperature of more than 600 ° C can be maintained during the coating process without a disturbing oxygen influence taking place, which in the sprayed layer, an optimal residual porosity of less than 3% is achieved, so that the subsequent HIP process makes a pore-free molded body possible, the two starting components - base body and layer with a thickness of more than 5 mm - are diffusively connected to one another.
- a base body A) is produced, which is also produced by powder metallurgy by means of encapsulation using the HIP process can be and which consists of a nickel-based superalloy.
- the base body A) is provided with a layer C) of Ni-based superalloy in a vacuum chamber, in which inert gas and a reducing gas are present, at a pressure of approx. 160 mbar after the plasma spraying process
- the chamber was evacuated to at least 10 ⁇ 2 mbar and the necessary reducing atmosphere was then created by flooding with the appropriate gas mixture.
- the special spray parameters for the plasma gases of 40 to 60 l argon per minute and 7 to 12 l hydrogen gas per minute are also prerequisites for producing these high-quality, technologically demanding layers.
- the surface of the hot basic body is then coated with known powder conveying of the plasma spraying process, without interruption by cooling or heat compensation phases up to a minimum layer thickness of 26 mm.
- This sprayed layer C) adheres adhesively to the carrier material A) in the transition phase B).
- the targeted procedure thus enables a low-pore and foreign phase-free layer production, which results in a shaped body by the subsequent hot isostatic pressing (HIP).
- the HIP process takes place at a temperature of at least 500 ° C and a pressure of at least 500 bar.
- Figures 1 and 2 show a molded article produced according to this process, Figure 1 showing a micro-grinding in 500x magnification of a layer C) made of a heat-resistant Ni-base superalloy on a base body A) made of the same material with a pronounced transition zone B) before the implementation of the HIP process and Figure 2 shows the same part as Figure 1 but after the HIP process has been carried out.
- the transition phase B) has disappeared and the base body and layer form a homogeneous, completely dense structure without Pores D), a diffusive bond being present in the transition phase B) which can no longer be determined, which forms the basis of high strength in the entire material composite.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Coating By Spraying Or Casting (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19883810851 DE3810851C2 (de) | 1988-03-30 | 1988-03-30 | Verfahren zur Herstellung von Formteilen |
| DE3810851 | 1988-03-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0335193A2 true EP0335193A2 (fr) | 1989-10-04 |
| EP0335193A3 EP0335193A3 (fr) | 1989-11-15 |
Family
ID=6351102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89104699A Withdrawn EP0335193A3 (fr) | 1988-03-30 | 1989-03-16 | Procédé pour la fabrication d'articles |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0335193A3 (fr) |
| DE (1) | DE3810851C2 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2691477A1 (fr) * | 1992-05-22 | 1993-11-26 | Neyrpic | Revêtements métalliques à base d'alliages amorphes résistant à l'usure et à la corrosion, procédés d'obtention et applications aux revêtements antiusure pour matériel hydraulique. |
| WO1999023272A1 (fr) * | 1997-11-03 | 1999-05-14 | Siemens Aktiengesellschaft | Procede de realisation d'une couche de protection sur un corps de base conçu pour etre soumis a l'action d'un gaz chaud, et produit ainsi conçu |
| EP1541705A3 (fr) * | 2003-11-21 | 2005-07-06 | Seiko Epson Corporation | Méthode pour traiter la périphérie d'un cylindre, procédés de production de rouleau de développement et de tambour photoconducteur, ainsi que rouleau de développement et tambour photoconducteur. |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE348961C (sv) * | 1971-03-15 | 1982-08-30 | Asea Ab | Forfarande for framstellning av en sintrad pulverkropp |
| DE2328441A1 (de) * | 1973-06-05 | 1974-12-19 | Arnold Muellenberg | Verfahren zum herstellen von geraetschaften, insbesondere von spinnkaesten |
| US4145481A (en) * | 1977-08-03 | 1979-03-20 | Howmet Turbine Components Corporation | Process for producing elevated temperature corrosion resistant metal articles |
| GB2025469A (en) * | 1978-07-17 | 1980-01-23 | United Technologies Corp | Plasma sprayed MCrAlY coatings |
| NL7905973A (nl) * | 1979-08-03 | 1981-02-05 | Skf Ind Trading & Dev | Werkwijze voor het aanbrengen van een dichte, harde, hechte en slijtvaste laag van cermets of keramisch materiaal op een metalen voorwerp en aldus verkregen voorwerp. |
| JPS5939505B2 (ja) * | 1982-05-18 | 1984-09-25 | 株式会社黒木工業所 | 羽口の表面処理方法 |
| DE3434529C2 (de) * | 1983-10-21 | 1988-12-22 | J. Wizemann Gmbh U. Co, 7000 Stuttgart | Verfahren zur Herstellung eines metallischen Verbundgegenstands |
| GB2154614B (en) * | 1984-02-22 | 1987-11-18 | H I P | Densified coatings by application of direct fluid pressure |
| DE3538390A1 (de) * | 1985-10-29 | 1987-04-30 | Deutsche Forsch Luft Raumfahrt | Beschichtung fuer ein substrat und verfahren zu dessen herstellung |
| DE3609359A1 (de) * | 1986-03-20 | 1987-09-24 | Reimbold & Strick | Verfahren zur herstellung von elektrisch leitfaehig und oxidationsbestaendig beschichteten graphit-formkoerpern |
-
1988
- 1988-03-30 DE DE19883810851 patent/DE3810851C2/de not_active Expired - Fee Related
-
1989
- 1989-03-16 EP EP89104699A patent/EP0335193A3/fr not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2691477A1 (fr) * | 1992-05-22 | 1993-11-26 | Neyrpic | Revêtements métalliques à base d'alliages amorphes résistant à l'usure et à la corrosion, procédés d'obtention et applications aux revêtements antiusure pour matériel hydraulique. |
| EP0576366A1 (fr) * | 1992-05-22 | 1993-12-29 | Gec Alsthom Neyrpic | Revêtements métalliques à base d'alliages amorphes résistant à l'usure et à la corrosion, procédé d'obtention et applications aux revêtements anti-usure pour matériel hydraulique |
| WO1999023272A1 (fr) * | 1997-11-03 | 1999-05-14 | Siemens Aktiengesellschaft | Procede de realisation d'une couche de protection sur un corps de base conçu pour etre soumis a l'action d'un gaz chaud, et produit ainsi conçu |
| EP1541705A3 (fr) * | 2003-11-21 | 2005-07-06 | Seiko Epson Corporation | Méthode pour traiter la périphérie d'un cylindre, procédés de production de rouleau de développement et de tambour photoconducteur, ainsi que rouleau de développement et tambour photoconducteur. |
| CN100353260C (zh) * | 2003-11-21 | 2007-12-05 | 精工爱普生株式会社 | 电摄影成像设备的圆周面的加工方法、显影辊和感光鼓 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3810851C2 (de) | 1995-09-28 |
| DE3810851A1 (de) | 1989-10-12 |
| EP0335193A3 (fr) | 1989-11-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| PUAL | Search report despatched |
Free format text: ORIGINAL CODE: 0009013 |
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| AK | Designated contracting states |
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| AK | Designated contracting states |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19900516 |