EP0360981A2 - Réacteur pour l'exécution des réactions catalytiques en phase gazeuse comprenant une chemise résistante à la pression et de fond en forme d'une sphère à la partie extérieure de la face de deux côtés - Google Patents

Réacteur pour l'exécution des réactions catalytiques en phase gazeuse comprenant une chemise résistante à la pression et de fond en forme d'une sphère à la partie extérieure de la face de deux côtés Download PDF

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Publication number
EP0360981A2
EP0360981A2 EP89110439A EP89110439A EP0360981A2 EP 0360981 A2 EP0360981 A2 EP 0360981A2 EP 89110439 A EP89110439 A EP 89110439A EP 89110439 A EP89110439 A EP 89110439A EP 0360981 A2 EP0360981 A2 EP 0360981A2
Authority
EP
European Patent Office
Prior art keywords
cold gas
reactor
spherical
catalyst bed
nozzle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP89110439A
Other languages
German (de)
English (en)
Other versions
EP0360981A3 (en
EP0360981B1 (fr
Inventor
Hans-Joachim Bähnisch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Industrial Solutions AG
Original Assignee
Uhde GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uhde GmbH filed Critical Uhde GmbH
Publication of EP0360981A2 publication Critical patent/EP0360981A2/fr
Publication of EP0360981A3 publication Critical patent/EP0360981A3/de
Application granted granted Critical
Publication of EP0360981B1 publication Critical patent/EP0360981B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/152Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the reactor used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/0005Catalytic processes under superatmospheric pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/0278Feeding reactive fluids

Definitions

  • the invention relates to a reactor for carrying out catalytic gas reactions with a pressure-resistant jacket and a spherical bottom in each case on the front outer edge, a catalyst bed being arranged at least in the area of the jacket, above the height of which a plurality of cold gas feeds opening into the catalyst bed are provided.
  • Such a reactor is known from DE-AS 15 42 209, in which cold gas feeds arranged above the height of the cylindrical jacket consist of cages with perforated walls which are arranged transversely to the flow direction of the reaction gas and form perforated walls which preferably have tubes arranged in their interior for the feed line of the cold gas, in order to enable the entry of a substantial proportion of the reaction gas into the cages, these are designed to be correspondingly large.
  • the size of these cages requires a relatively large amount of space for the cold gas supply internals, so that the space available for the catalyst and thus the reaction space is unnecessarily limited. Although a relatively satisfactory temperature control can be achieved in the reactor, the performance of the reactor is unsatisfactory due to the limited available reaction space.
  • the object of the invention is to provide a solution with which the reaction space filled with a catalyst of such a reactor can be enlarged, with the most uniform possible temperature distribution should also be adjustable in the additional space.
  • This object is achieved according to the invention with a reactor of the type mentioned at the outset in that a catalyst bed with cold gas feeds is arranged in the region of the spherical bottoms, the cold gas feeds being in the form of vertically arranged nozzle pipes with essentially horizontal feed lines.
  • the additional arrangement of catalyst beds in the region of the spherical trays enables the reaction space to be substantially enlarged, and the formation of cold gas feeds in the region of the spherical trays also enables a very uniform temperature distribution in this region.
  • the use of cold gas feeds in the area of the spherical bottoms, which have only a limited interior space, is only possible due to the very space-saving design according to the invention.
  • Known cold gas feeds as in DE-AS 15 42 209 cannot be introduced into conventional spherical bottoms due to their large space requirement.
  • the formation of nozzle pipes is a very Fine cold gas distribution achieved, which results in a particularly good mixing with the hot reaction gases and thus a uniform temperature distribution.
  • the nozzle tubes in the upper spherical plate are directed upwards and the nozzle tubes in the lower spherical plate are arranged on the respective feed lines.
  • the space available in the respective spherical floor can be optimally used, i.e. in spite of the limited space available in the area of the spherical bottoms, a sufficient amount of cold gas can be finely distributed to the respective catalyst bed and thus to the hot reaction gas.
  • the invention provides, in a structurally particularly simple and space-saving manner, that the feed lines are designed as distributor pipes arranged on both sides of a central pipe with a cold gas supply pipe arranged centrally and penetrating the spherical bottom jacket.
  • the cold gas feeds are preferably installed in such a way that the distributor pipes are arranged approximately in the transition region between the cylindrical reactor jacket and the respective spherical floor.
  • This compact design is also particularly suitable for retrofitting reactors.
  • the nozzle pipes on the outer edge are shorter than the inner nozzle pipes.
  • This design which is adapted to the hemispherical wall surface of the respective spherical floor, allows the spherical floor space to be used even better.
  • the distributor pipes are arranged next to one another on the central pipe at a distance which enables a catalyst flow.
  • the catalyst can then flow freely through the space between the distributor pipes when filling or emptying.
  • the invention also provides that the nozzle tubes are surrounded by a perforated casing, which is preferably formed from expanded metal. This coating on the one hand prevents the nozzle openings of the nozzle pipes from being clogged by the catalyst, and on the other hand ensures that the outflowing cold gas can enter the catalyst bed unhindered.
  • a reactor is particularly suitable for methanol synthesis at high pressures and temperatures between 200 and 300 ° C.
  • this reactor can also be used for other exothermic or endothermic catalytic gas reactions.
  • the reactor 1 is shown in the drawing only with the features essential to the invention.
  • the reactor has a cylindrical shell 2, an upper spherical plate 3 with gas inlet socket 4 and a lower spherical plate 5 with gas outlet socket 6.
  • a catalyst bed 7 is arranged in the region of the cylindrical jacket 2, a plurality of cold gas feeds opening into the catalyst bed being provided above the height of the catalyst bed 7, which are not shown in the drawing and which are also not important here.
  • an additional kata Analyzer bed 7a, 7b provided with cold gas feeds 8a, 8b.
  • the additional catalyst beds 7a, 7b are shown in the drawing as single beds, but the catalyst beds can, of course, also be connected directly to the catalyst bed 7, ie, they can be designed as a common catalyst bed which essentially fills the entire reactor 1.
  • the cold gas feeds 8a, 8b are formed by vertically arranged nozzle tubes 9a, 9b with essentially horizontal feed lines 10a, 10b.
  • the nozzle tubes 9a in the upper spherical base 3 are directed vertically upward and the nozzle tubes 9b in the lower spherical base 5 are directed vertically downward, the outer edge-side nozzle tubes preferably being shorter, i.e. are adapted to the curved wall surface of the spherical floors, so that an optimal use of space is possible.
  • the feed lines 10a consist of a central tube 11a with distributor tubes 12a arranged on both sides of the same, on which the nozzle tubes 9a are arranged.
  • the central tube 11a is connected in the center to a cold gas supply tube 13a, which penetrates the jacket of the upper spherical base 3 and has a cold gas connecting piece 14a at the free end.
  • the feed lines 10b in the region of the lower spherical base 5 are designed accordingly, wherein in Fig. 1 the same reference numerals are used with the addition "b".
  • the individual distributor pipes are arranged next to one another in such a way that the clear distance between the individual distributor pipes is sufficiently large to allow a catalyst flow when filling or emptying. It has been found that a clear distance of approximately 80 mm is particularly favorable, which distance naturally also depends on the grain size of the catalyst.
  • each nozzle tube 9a has a disk-shaped cover 15a, the outer diameter of which is larger than the outer diameter of the nozzle tube 9a, so that a bearing surface 16a is formed for a perforated casing 17a.
  • This casing is preferably made of expanded metal. and envelops the outer region of the nozzle tube 9a in which a plurality of nozzle openings 18a are formed. The sheathing prevents the nozzle openings 18a from clogging and clogging with catalyst.
  • the cold gas feeds 8a, 8b are arranged in the reactor 1 in such a way that the feed lines 10a, 10b are located in the transition area from the cylindrical jacket 2 to the spherical bottoms 3, 5.
  • the cylindrical region 2 is first filled with the lower spherical base 5 and then the region of the upper spherical base 3, the upper spherical base 3 initially being filled to compensate for later catalyst shrinkage than is shown in the drawing .
  • the reaction gases are introduced into the reactor 1 through the gas inlet port 4 and flow essentially vertically from top to bottom, first through the upper catalyst bed 7a, the catalyst bed 7 and finally through the lower catalyst bed 7b in order to leave the reactor through the gas outlet port 6.
  • a temperature increase in the catalyst bed 7a, 7, 7b during the reaction is avoided by introducing cold gas, cold gas feeds being provided in a known manner in the cylindrical region 7, of course, cold gas feeds corresponding to the cold gas feeds 8a, 8b can also be used.
  • the cold gas is introduced through the cold gas connecting piece 16a and flows through the cold gas supply pipe 13a into the central pipe 11a and from there via the individual distributor pipes 12a into the nozzle pipes 9a.
  • the cold gas enters the catalyst bed 7a finely distributed perpendicular to the main flow direction of the hot reaction gas and mixes with the reaction gas so that a uniform temperature distribution in the catalyst bed 7a is established.
  • a uniform escape of the cold gas through the nozzle openings 18a is ensured in that the cold gas is introduced into the cold gas supply pipe 13a at a correspondingly high pressure.
  • the cold gas supply in the lower ball bottom 5 is carried out analogously.
  • an additional catalyst bed 7a can also be provided only in the upper ball floor 3, as well as only in the lower ball floor 5 and the like. More.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
EP89110439A 1988-08-29 1989-06-09 Réacteur pour l'exécution des réactions catalytiques en phase gazeuse comprenant une chemise résistante à la pression et de fond en forme d'une sphère à la partie extérieure de la face de deux côtés Expired - Lifetime EP0360981B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3829215 1988-08-29
DE3829215A DE3829215A1 (de) 1988-08-29 1988-08-29 Reaktor zur durchfuehrung katalytischer gasreaktionen mit einem druckfesten mantel und je einem kugelboden am stirnseitigen aussenrand

Publications (3)

Publication Number Publication Date
EP0360981A2 true EP0360981A2 (fr) 1990-04-04
EP0360981A3 EP0360981A3 (en) 1990-04-18
EP0360981B1 EP0360981B1 (fr) 1992-05-20

Family

ID=6361785

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89110439A Expired - Lifetime EP0360981B1 (fr) 1988-08-29 1989-06-09 Réacteur pour l'exécution des réactions catalytiques en phase gazeuse comprenant une chemise résistante à la pression et de fond en forme d'une sphère à la partie extérieure de la face de deux côtés

Country Status (3)

Country Link
EP (1) EP0360981B1 (fr)
DE (2) DE3829215A1 (fr)
ES (1) ES2031660T3 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7682579B2 (en) * 2004-01-21 2010-03-23 Uhde Gmbh Method and device for nozzle-jetting of oxygen with radial catalyst flow
US8043577B2 (en) 2003-12-19 2011-10-25 Uhde Gmbh Method and device for nozzle-jetting oxygen into a synthesis reactor
FR2974739A1 (fr) * 2011-05-03 2012-11-09 Commissariat Energie Atomique Module de reacteur solide / gaz caloporteur comprenant des diffuseurs de gaz a risques d'obturation reduits
CN116422118A (zh) * 2023-04-18 2023-07-14 中国华电科工集团有限公司 一种烟气脱硫氧化风系统及其使用方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2961304A (en) * 1959-03-09 1960-11-22 Shell Oil Co Apparatus and method for contacting fluids and solids
GB1105614A (en) * 1964-04-22 1968-03-06 Ici Ltd Catalytic converter
US3466152A (en) * 1965-07-28 1969-09-09 Ube Kogyo Kk Synthetizing reactor equipped with temperature control device for catalyst layer
US3480407A (en) * 1967-02-02 1969-11-25 Vulcan Cincinnati Inc Multiple zone apparatus for the processing of fluids having interzone fluid mixing and redistribution features
AT289847B (de) * 1969-03-18 1971-05-10 Chemie Linz Ag Verfahren und Vorrichtung zur alleinigen oder zusätzlichen Temperaturregelung von Hochdrucksynthesereaktoren, vorzugsweise für die Ammoniaksynthese, durch Kaltgaseinspeisung
GB1307845A (en) * 1969-05-28 1973-02-21 Ici Ltd Reactor
US3663179A (en) * 1970-04-20 1972-05-16 Chemical Construction Corp Apparatus for exothermic catalytic reactions
US3915847A (en) * 1974-02-22 1975-10-28 Universal Oil Prod Co Distribution of liquid-vapor feeds in packed chambers
GB2065492B (en) * 1979-12-21 1983-10-19 Uop Inc Fluid distributor for fixed-bed catalytic reaction zones
DE3318098A1 (de) * 1983-05-18 1984-11-22 Linde Ag, 6200 Wiesbaden Verfahren und reaktor zur durchfuehrung einer endo- oder exothermen reaktion

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8043577B2 (en) 2003-12-19 2011-10-25 Uhde Gmbh Method and device for nozzle-jetting oxygen into a synthesis reactor
US7682579B2 (en) * 2004-01-21 2010-03-23 Uhde Gmbh Method and device for nozzle-jetting of oxygen with radial catalyst flow
FR2974739A1 (fr) * 2011-05-03 2012-11-09 Commissariat Energie Atomique Module de reacteur solide / gaz caloporteur comprenant des diffuseurs de gaz a risques d'obturation reduits
CN116422118A (zh) * 2023-04-18 2023-07-14 中国华电科工集团有限公司 一种烟气脱硫氧化风系统及其使用方法

Also Published As

Publication number Publication date
EP0360981A3 (en) 1990-04-18
DE58901487D1 (de) 1992-06-25
DE3829215A1 (de) 1990-03-08
EP0360981B1 (fr) 1992-05-20
ES2031660T3 (es) 1992-12-16

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