EP0366056A2 - Scie annulaire - Google Patents
Scie annulaire Download PDFInfo
- Publication number
- EP0366056A2 EP0366056A2 EP89119695A EP89119695A EP0366056A2 EP 0366056 A2 EP0366056 A2 EP 0366056A2 EP 89119695 A EP89119695 A EP 89119695A EP 89119695 A EP89119695 A EP 89119695A EP 0366056 A2 EP0366056 A2 EP 0366056A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- inner hole
- hole saw
- saw according
- synthetic resin
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 24
- 239000010432 diamond Substances 0.000 claims abstract description 24
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 9
- 239000000057 synthetic resin Substances 0.000 claims abstract description 9
- 230000009477 glass transition Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000004873 anchoring Methods 0.000 claims description 5
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000007788 roughening Methods 0.000 claims description 3
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 abstract description 6
- 229920003023 plastic Polymers 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002844 continuous effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000000866 electrolytic etching Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/12—Saw-blades or saw-discs specially adapted for working stone
- B28D1/121—Circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/12—Cut-off wheels
- B24D5/126—Cut-off wheels having an internal cutting edge
Definitions
- the invention relates to an inner hole saw for separating thin slices from a rod, for example made of monocrystalline silicon, which consists of a thin circular core sheet provided with an inner hole in its center, which has a coating of diamond, boron nitride or other hard material grains with one in the edge region of the inner hole Bond carries.
- the internal hole saws are used in particular in the electronics industry for separating so-called “wafers”, that is to say extremely thin slices from a monocrystalline silicon rod, as are used in particular for the production of so-called chips.
- the internal hole saws have a core sheet which has a thickness of, for example, only 0.15 mm or 150 ⁇ m, which has a hole in the center, the edge of which is provided with a coating all around, in which diamond grains are arranged in a dense arrangement are embedded.
- the bond of the diamond grains consists of an electroplated metal coating, which is preferably a nickel matrix.
- the arrangement of the hard material covering is not limited to the cylindrical inner edge of the hole. Rather, the diamond coating extends on both sides of the core blade at the edge zones adjoining the hole with a width of approximately 2 mm.
- the thin core blade is clamped in a clamping ring in order to produce high rigidity.
- a clamping ring is arranged in a machine, from which it is set in rapid rotation during operation of the internal hole saw.
- the distance from the edge of the inner hole to the clamping ring must be chosen at least so large that rods with a corresponding diameter size can be cut.
- the advantage of such saws is that they can be used to produce small cutting widths and thus only a small loss of material from the material to be sawn. This is of particular advantage when processing expensive materials such as monocrystalline semiconductor materials.
- brittle hard materials such as. B. ceramics, quartz glass, glass, minerals but also metals.
- the reproducible setting of different diamond concentrations is difficult, in other words that it is difficult to use different diamond concentrations in the nickel matrix when the diamond grains are galvanically bonded, in order to adapt the saw to the material to be processed or high diamond concentrations or very low concentrations to take advantage of.
- Inner hole saws therefore have particular problems because they have to be stretched for their use, in contrast to normal grinding wheels or external saws, in which no such internal stresses or strains occur as a result of clamping.
- the object of the invention is to provide an internal hole saw whose mechanical and thermal properties can be specifically adapted to the materials to be processed and different operating conditions and which does not have the disadvantages associated with frequent re-sharpening.
- the hard material bodies are embedded in a high-temperature-resistant synthetic resin bond, which is applied to the core sheet by casting or pressing, the coating adhesion on the core sheet being supported by a mechanical anchoring, and the synthetic resin having an elongation at break of more than 2%, a tensile strength of than 20 N / mm2 and a glass transition temperature of 200 to 400 ° C.
- These are preferably epoxy resins, polyimides, flexible phenolic resins.
- the properties of the internal hole saw according to the invention can be adapted to the materials to be machined by the use of fillers made of metallic or non-metallic materials, whereby a sufficient hold of the diamond or other hard material grains can be influenced, in which the grains are coated with a metallic or are provided with non-metallic material.
- the additives can also prove to be useful for sufficient resistance of the synthetic resin to the coolants commonly used when using internal hole saws, which are usually water with an alkaline or acidic additive.
- the covering is applied in powder form on the core sheet.
- the two are then heated together, the powder being pressed simultaneously at a temperature in the range of the glass transition temperature of the chosen resin.
- the coating is poured in the liquid state within a mold on the core sheet, as is possible in particular when using epoxy resins.
- a subsequent attachment of a prefabricated covering to the core sheet can also be provided as an alternative.
- Such attachment can be done using an adhesive consisting of two components.
- fillers can influence tensile strength or elongation at break, for example.
- fibrous or needle-shaped materials such as glass, carbon or metal fibers come into consideration.
- the thermal conductivity can be influenced by metallic fillers and the coefficient of friction can be reduced by using dry lubricants such as graphite or polytetrafluoroethylene (PTFE).
- dry lubricants such as graphite or polytetrafluoroethylene (PTFE).
- mechanical clamping or anchoring can be used by the arrangement of holes in the core sheet, which leads to bridging between the two covering sides or by the arrangement of grooves in the core sheet. Adhesion is also possible, as is adhesion by chemical reaction with the core sheet material, in particular provided that the core sheet also consists of a fiber-reinforced plastic.
- the liability of the covering is improved by roughening the core sheet beforehand. This can be done mechanically, for example by sandblasting or grinding. Instead, chemical roughening can be done by using acids or by electrolytic etching.
- FIGS. 1 to 3 of an internal hole saw for separating thin slices from a rod 1 made of monocrystalline silicon has a core sheet 3 which is made of sheet metal and has a thickness of, for example, 0.15 mm.
- the core sheet 3 is provided with an inner hole 4, the cylindrical wall area of which is provided with a coating 5 which consists of diamond grains which are held in a plastic bond.
- the covering 5 extends on both sides of the core sheet 3 over an edge width of, for example, 2 mm beyond the edge of the inner hole 4.
- the core sheet 3 is provided with holes 6 which are arranged concentrically immediately next to the edge of the inner hole and which, according to FIG. 2, are penetrated by the diamond covering 5, so that bridges are formed between the two lateral covering sections, leading to the adhesion of the covering 5 Contribute to core sheet 3.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3836587A DE3836587A1 (de) | 1988-10-27 | 1988-10-27 | Innenlochsaege |
| DE3836587 | 1988-10-27 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0366056A2 true EP0366056A2 (fr) | 1990-05-02 |
| EP0366056A3 EP0366056A3 (en) | 1990-12-12 |
| EP0366056B1 EP0366056B1 (fr) | 1992-12-30 |
Family
ID=6366019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89119695A Expired - Lifetime EP0366056B1 (fr) | 1988-10-27 | 1989-10-24 | Scie annulaire |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0366056B1 (fr) |
| DE (2) | DE3836587A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999042783A1 (fr) * | 1998-02-18 | 1999-08-26 | Cubic Defense Systems, Inc. | Ensemble diode laser a utiliser dans un emetteur d'armes legeres |
| EP2094424A4 (fr) * | 2006-11-16 | 2014-03-05 | Shinhan Diamond Ind Co Ltd | Outil diamant et procédé de fabrication de segment de celui-ci |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4024751C2 (de) * | 1990-08-03 | 1995-06-08 | Wacker Chemitronic | Verfahren und Vorrichtung zum Innenlochsägen von stabförmigen Werkstücken, insbesondere Halbleiterstäben |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL42790C (fr) * | 1935-02-14 | |||
| GB1208408A (en) * | 1968-11-29 | 1970-10-14 | Hinmar Associates Inc | Abrasive cutting tool and method |
| US3619152A (en) * | 1969-09-16 | 1971-11-09 | Tetrahedron Associates | Cutting tool with boron filament composite |
| DD95335A1 (fr) * | 1972-04-03 | 1973-01-22 | ||
| US3765132A (en) * | 1972-04-06 | 1973-10-16 | Carborundum Co | Free cutting internal diamond grinding wheel |
| IE42894B1 (en) * | 1975-07-28 | 1980-11-05 | Gen Electric | Improvements in coated diamond and cubic boron mitride particles and processes thereof |
| DE2700037A1 (de) * | 1977-01-03 | 1978-07-06 | Richard Hahn Diamantwerkzeuge | Saegeblatt |
| DE2740891C3 (de) * | 1977-09-10 | 1980-11-13 | Ernst 8909 Niederraunau Spielvogel | Umfangsschleifscheibe |
| DE3218562A1 (de) * | 1981-07-10 | 1983-01-20 | Tyrolit-Schleifmittelwerke Swarovski KG, 6130 Schwaz, Tirol | Kreissaegeblatt |
| DE3606581A1 (de) * | 1986-02-28 | 1987-09-03 | Nkk Nihon Structure Co | Schleif- oder trennscheibe |
| DE3639700A1 (de) * | 1986-11-20 | 1988-06-01 | Winter & Sohn Ernst | Innenlochsaege |
| US4776316A (en) * | 1987-04-29 | 1988-10-11 | Ashkenazi Brian I | Wafering device and method of using same |
-
1988
- 1988-10-27 DE DE3836587A patent/DE3836587A1/de not_active Withdrawn
-
1989
- 1989-10-24 EP EP89119695A patent/EP0366056B1/fr not_active Expired - Lifetime
- 1989-10-24 DE DE8989119695T patent/DE58903164D1/de not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999042783A1 (fr) * | 1998-02-18 | 1999-08-26 | Cubic Defense Systems, Inc. | Ensemble diode laser a utiliser dans un emetteur d'armes legeres |
| EP2094424A4 (fr) * | 2006-11-16 | 2014-03-05 | Shinhan Diamond Ind Co Ltd | Outil diamant et procédé de fabrication de segment de celui-ci |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0366056A3 (en) | 1990-12-12 |
| DE3836587A1 (de) | 1990-05-03 |
| EP0366056B1 (fr) | 1992-12-30 |
| DE58903164D1 (de) | 1993-02-11 |
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| Date | Code | Title | Description |
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