EP0449377B1 - Verfahren zum Schweissen von emaillierten Gegenständen und Produkt dafür - Google Patents

Verfahren zum Schweissen von emaillierten Gegenständen und Produkt dafür Download PDF

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Publication number
EP0449377B1
EP0449377B1 EP91200689A EP91200689A EP0449377B1 EP 0449377 B1 EP0449377 B1 EP 0449377B1 EP 91200689 A EP91200689 A EP 91200689A EP 91200689 A EP91200689 A EP 91200689A EP 0449377 B1 EP0449377 B1 EP 0449377B1
Authority
EP
European Patent Office
Prior art keywords
welding
enamel
metal
metal objects
enamel coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91200689A
Other languages
English (en)
French (fr)
Other versions
EP0449377A1 (de
Inventor
Simon Kaastra
Johannes Gehard Tharner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ferro Techniek BV
Original Assignee
Ferro Techniek BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ferro Techniek BV filed Critical Ferro Techniek BV
Publication of EP0449377A1 publication Critical patent/EP0449377A1/de
Application granted granted Critical
Publication of EP0449377B1 publication Critical patent/EP0449377B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B23K26/32—Bonding taking account of the properties of the material involved
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001—Recuperative heat exchangers
    • F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/34—Coated articles ; Surface treated articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/50—Inorganic materials other than metals or composite materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/06—Fastening; Joining by welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/06—Fastening; Joining by welding
    • F28F2275/067—Fastening; Joining by welding by laser welding

Definitions

  • the present invention relates to a method for connecting metal object by welding, at least one of which objects is provided on at least one side with an enamel coating.
  • Many metal objects are subjected to a surface coating with enamel, which has a good chemical resistance and is fairly insensitive to thermal (shock) loads.
  • Enamel is moreover moisture impermeable and displays no underrusting. Enamel provides a very good corrosion resistance at high temperatures.
  • a drawback to enamelled objects is that after enamelling they cannot be subjected to any significant deformation and shaped or hollow products have to be assembled from metal product components mutually connected by welding.
  • conventional welding techniques such as TIG-welding, plasma welding, welding with an acetylene flame, electrode welding and the like, there always occurs a degradation of the enamel coating such that after the welding process the weld seam and adjoining portions of the metal object are no longer covered by the enamel coating and are therefore not protected against corrosion.
  • the invention has for its object to provide a method wherein, by means of welding, metal objects, at least one of which objects is provided on at least one side with an enamel coating, are joined via a metallic weld connection extending through the enamel coatings, while the enamel coating is substantially unaffected.
  • the welding operation with the welding source is performed through one of both metal objects and this metal object is provided on its surface facing the welding source with an enamel coating, it is possible to subsequently cover the now exposed metallic weld seam and adjoining parts of the metal with a layer of repair enamel.
  • a welding source that can be used with the method according to the invention must have a great local energy density. This energy density lies generally in a range of about 0.1-10x1010W/cm.
  • welding source can be used for instance a welding laser having a laser power of for instance 1250 kilowatt.
  • the invention further relates to a metal product obtained with the welding method according to the invention.
  • This metal product is characterized in that it comprises at least two metal objects, at least one of which objects is provided on at least one side with an enamel coating, which are connected while enclosing the enamel coating by a metallic weld connection extending through the enamel coating.
  • the metal objects which are provided on one side or both sides with an enamel coating and which can be used in the welding method according to the invention can consist of any type of metal for welding, in particular steel.
  • Figure 1 shows the welding method according to the invention.
  • Two shaped metal objects of Vitrostaal (Hoogovens, Ijmuiden), each of which is provided on both sides with an enamel coating 3-6 (figure 1A), are placed in a welding position (figure 1B), where a part 7 of the metal object 1 is pressed against the part 8 of metal object 2, wherein portions of the enamel coating 4 and 5 are enclosed.
  • a laser bundle of a CO2 laser with a 1250 watt power is then oriented in the direction of the arrow 9 onto the part 7.
  • a thickness of both steel sheets of 1 mm welding is then performed at a welding speed of 1.25 m/minute.
  • the obtained weld connection is shown schematically in figure 1C.
  • Both metal objects 1 and 2 are now mutually joined by a weld connection 10 extending between both steel sheets 11 and 12. It can be clearly seen that the weld connection 10 is enclosed at the location of the enamel coatings 4 and 5 by fused enamel originating from both enamel coatings 4 and 5.
  • the enamel coating 3 has degenerated and the steel plate 11 makes contact there with the outside.
  • FIG 2 shows microscopic views of a weld connection shown in figure 1C. It can be seen clearly that the weld region 10 is enclosed by fused enamel and that under the weld connection 10 the enamel of the enamel coating 6 is intact.
  • the product obtained by means of laser welding as in figure 1C can be used in recuperative heat exchangers in flue gas treatment in which highly corrosive gas is desulphurized.
  • FIG 3A shows a detail of a substantially flat, internally enamelled boiler 14 assembled from metal shells 15, 16 which are each provided with a respective enamel coating 17, 18.
  • the shells 15 and 16 are joined by means of laser welding according to the invention on an overlapping connection 19 as well as at the location of spacer studs 20 and 21 making mutual contact and arranged spread over the surface of the shells 15 and 16.
  • Figure 3B shows in schematic detail the weld connection 22. It can be clearly seen that relative to the interior 23 of the boiler 14 the weld connection 22 is protected by the fused enamel coatings 17 and 18.
  • the exterior surface 24 of the weld connection lies exposed, but in a substantially non-corrosive environment. Thus results a maintenance-free boiler adequately protected internally against corrosion by enamelling so that a so-called sacrificial anode can be dispensed with.
  • FIG. 4 shows a detail of a heat exchanger 25 for a high-yield air heating appliance, wherein the combustion gases pass through an artificially extended path.
  • the heat exchanger is assembled from plates 26 and 27 enamelled on both sides which, as described above, are welded together by means of laser welding. It can be seen clearly that the interior 28 of heat exchanger 25 is provided with an intact, corrosion-resistant enamel coating, while on the outside at the height of the location where the laser bundle struck the surface of the metal plate 27 a repair enamel layer 29 is applied.
  • Figure 5 shows a portion of a storage tank 30 assembled from metal objects 31 and 32 welded together and enamelled on both sides.
  • the objects 31 and 32 are mutually welded at the height of the arrow 33 using a laser bundle in the direction of the same arrow 33, whereafter a repair enamel layer 34 is applied.
  • figure 6 shows the fixing by means of welding according to the invention in the direction of the arrow 35 of a non-enamelled bracket 36 to a visual plate 37 enamelled on both sides.
  • the metallic weld connection 38 is formed but the enamel coating layer 39 is substantially unaffected by the welding heat.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)
  • Arc Welding In General (AREA)

Claims (12)

  1. Verfahren zur Verbindung von Metallgegenständen durch Schweißen, wobei mindestens einer der Gegenstände auf mindestens einer Seite mit einer Emailschicht versehen ist, bei dem Metallgegenstände in einer Schweißstellung angeordnet werden, wodurch die Emailschicht zwischen den Metallgegenständen eingeschlossen wird, und diese mit einer Schweißquelle erhitzt werden, so daß die geschmolzenen Metallteile sich durch diese Emailschicht erstrecken und das Email durch das Schweißen schmilzt und die Schweißverbindung bedeckt.
  2. Verfahren nach Anspruch 1, bei dem die Metallgegenstände auf mindestens einer Seite mit einer Emailschicht versehen sind, die Metallgegenstände in der Schweißstellung angeordnet werden, bei der die beiden Emailschichten zwischen den Metallgegenständen eingeschlossen sind, und diese mit einer Schweißquelle erhitzt werden, so daß die geschmolzenen Metallteile sich durch die Emailschichten erstrecken und das Email durch das Schweißen schmilzt und die Schweißverbindung bedeckt.
  3. Verfahren nach Anspruch 1 oder 2, bei dem mindestens einer der Metallgegenstände auf beiden Seiten mit einer Emailschicht versehen ist.
  4. Verfahren nach den Ansprüchen 1 bis 3, bei dem beide Metallgegenstände auf beiden Seiten mit einer Emailschicht versehen sind.
  5. Verfahren nach den Ansprüchen 1 bis 4, bei dem der Schweißvorgang mit der Schweißquelle durch einen der beiden Metallgegenstände hindurch ausgeführt wird.
  6. Verfahren nach Anspruch 5, bei dem der Metallgegenstand, durch den hindurch das Schweißen ausgeführt wird, auf beiden Seiten mit einer Emailschicht versehen ist, und ein Emailreparaturbelag auf die Schweißnaht aufgetragen wird.
  7. Verfahren nach den Ansprüchen 1 bis 6, bei dem Schweißquelle ein Schweißlaser ist.
  8. Verfahren nach Anspruch 7, bei dem Schweißlaser ein CO₂-Laser ist.
  9. Metallerzeugnis, das mindestens zwei Metallgegenstände, von denen mindestens einer auf mindestens einer Seite mit einer Emailschicht versehen ist, aufweist, die unter Einschluß der Emailschicht durch eine metallische, sich durch die Emailschicht erstreckende Schweißverbindung verbunden sind.
  10. Erzeugnis nach Anspruch 9, bei dem beide Metallgegenstände mindestens eine Emailschicht aufweisen, unter Einschluß der Emailschichten miteinander verbunden sind, und die Emailschichten die metallischen, sich durch diese Emailschichten erstreckenden Schweißverbindungen bedecken.
  11. Erzeugnis nach Anspruch 10, bei dem mindestens einer der Metallgegenstände auf beiden Seiten mit einer Emailschicht versehen ist, und die Schweißnaht mit einem Belag von Reparaturemail bedeckt ist.
  12. Erzeugnis nach den Ansprüchen 9 bis 11, bei dem die Schweißnaht eine Laserschweißnaht ist.
EP91200689A 1990-03-26 1991-03-25 Verfahren zum Schweissen von emaillierten Gegenständen und Produkt dafür Expired - Lifetime EP0449377B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL9000710 1990-03-26
NL9000710A NL9000710A (nl) 1990-03-26 1990-03-26 Werkwijze voor het lassen van geemailleerde metalen voorwerpen, en het verkregen produkt.

Publications (2)

Publication Number Publication Date
EP0449377A1 EP0449377A1 (de) 1991-10-02
EP0449377B1 true EP0449377B1 (de) 1995-08-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP91200689A Expired - Lifetime EP0449377B1 (de) 1990-03-26 1991-03-25 Verfahren zum Schweissen von emaillierten Gegenständen und Produkt dafür

Country Status (4)

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EP (1) EP0449377B1 (de)
DE (1) DE69112464T2 (de)
ES (1) ES2076457T3 (de)
NL (1) NL9000710A (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4304211A1 (de) * 1993-02-12 1994-08-18 Balcke Duerr Ag Verfahren zum druckdichten Verbinden dünnwandiger Gegenstände aus Metall
CN108534588B (zh) * 2018-03-23 2019-08-16 江苏宝得换热设备股份有限公司 一种胀接式卡箍拉伸接管及其实现工艺
CN112247412A (zh) * 2020-10-14 2021-01-22 常熟市鑫美金属制品厂 一种新型可焊接金属制品
FR3159008A1 (fr) * 2024-02-06 2025-08-08 Valeo Systemes Thermiques Structure à circulation de fluide caloporteur

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4873415A (en) * 1988-02-02 1989-10-10 Raycon Corporation Method for welding galvanized material

Also Published As

Publication number Publication date
EP0449377A1 (de) 1991-10-02
ES2076457T3 (es) 1995-11-01
DE69112464D1 (de) 1995-10-05
DE69112464T2 (de) 1996-02-15
NL9000710A (nl) 1991-10-16

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