EP0459924A1 - Verfahren zur Herstellung isolierender Hourdisstein-Schalkörper, Vorrichtung zur Durchführung des Verfahrens und danach erhaltene Hourdissteine - Google Patents
Verfahren zur Herstellung isolierender Hourdisstein-Schalkörper, Vorrichtung zur Durchführung des Verfahrens und danach erhaltene Hourdissteine Download PDFInfo
- Publication number
- EP0459924A1 EP0459924A1 EP91440043A EP91440043A EP0459924A1 EP 0459924 A1 EP0459924 A1 EP 0459924A1 EP 91440043 A EP91440043 A EP 91440043A EP 91440043 A EP91440043 A EP 91440043A EP 0459924 A1 EP0459924 A1 EP 0459924A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profiles
- profile
- slabs
- longitudinal
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000009416 shuttering Methods 0.000 title 1
- 238000000465 moulding Methods 0.000 claims abstract description 16
- 239000006260 foam Substances 0.000 claims abstract description 6
- 229920002994 synthetic fiber Polymers 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 239000004794 expanded polystyrene Substances 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000011150 reinforced concrete Substances 0.000 description 3
- 239000003351 stiffener Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/026—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of plastic
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/18—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members
- E04B5/19—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly cast between filling members the filling members acting as self-supporting permanent forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
- E04B5/26—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
- E04B5/266—Filling members covering the undersurface of the beams
Definitions
- the present invention relates to the field of construction, in particular construction elements and in particular the slabs and relates to a method of manufacturing self-forming and insulating slabs.
- the invention also relates to a device for implementing this process as well as the slabs obtained.
- reinforced concrete stiffeners requires a relatively long drying time for these stiffeners, which results in relatively long intermediate storage of the slabs thus obtained, and, as a corollary, requires large storage areas or halls.
- the present invention aims to overcome these drawbacks.
- the invention also relates to a device for implementing this method, characterized in that it essentially consists of a continuous or discontinuous molding machine, the mold of which is provided at its rear end with at least a sealed opening for the introduction of at least one longitudinal profile, by a means for introducing the profile or profiles into the mold and, optionally, by a device for continuously producing profiles.
- the invention also relates to the slabs thus obtained, which are characterized in that they are provided with at least one longitudinal section integrated in their mass.
- the method of manufacturing self-forming and insulating slabs 1 made of foamed synthetic material, in particular of expanded polystyrene essentially consists to insert, during molding, at least one longitudinal section 2 in the foam in formation.
- the longitudinal section 2 is made of a thin folded metal sheet.
- the longitudinal profile 2 can also be made, in accordance with an alternative embodiment of the invention, of a rigid extruded synthetic material such as PVC or the like.
- the invention also relates to a device for implementing this process, shown particularly in Figures 2 and 3 and essentially consisting of a machine 3 for continuous or discontinuous molding, with which the mold 4 is provided at its rear end. at least one sealed opening 5 for introducing at least one longitudinal profile 2, by means 6 for introducing the profile (s) 2 into the mold 4 and, optionally, by a device 7 for continuously producing profiles .
- the means 6 for introducing the profile (s) 2 into the mold 4 is advantageously in the form of a mobile carriage 8 slidably mounted, in a longitudinal direction, on the frame of the molding machine 3 by means of at least a displacement cylinder 9 and is provided, at its end opposite to said machine 3, with a cross-member 10 for holding the profile (s) 2.
- This profile (2) is maintained either by one or more housings provided on the cross-member 10 , either by pliers 11 open in the longitudinal direction and actuated by jacks 12.
- the molded section is pushed out of the mold on the opposite side to the means 6, which simultaneously pushes the stiffening profile or profiles in the mold with a length corresponding to the new section to be molded.
- These operations are repeated until the desired length of slabs is obtained, the profiles 2 having, in such a case, a length equal to that of the slabs to be obtained.
- the device 7 for continuously producing profiles 2 can advantageously be in the form of either a continuous or discontinuous sheet bending machine or an injection molding machine.
- the sheet bending machine can be continuously fed by a thin strip of sheet metal and perform a continuous folding of this strip or even be fed by sections of sheet metal strips corresponding to a predetermined length of profiles 2.
- the latter delivers at the outlet of its die a continuous profiled strip.
- the device 7 can be provided at the outlet of the profiles 2 with a device 13 for cutting up said profiles 2 to the desired length.
- the invention also relates to the slabs thus obtained which are characterized in that they are provided with at least one longitudinal section 2 integrated in their mass.
- the longitudinal section (s) 2 integrated in the mass of the slabs 1 may have a very small thickness, which, in practice, is not compatible with a buckling behavior of said sections 2 along their vertical section, this behavior being provided by the material foam forming the mass of the slabs 1, namely, generally polystyrene.
- the invention therefore allows the production of reinforced polystyrene slabs having a very low unit weight and which can easily be transported and handled by a single person.
- the slabs thus obtained are perfectly self-supporting and therefore require shoring minimal.
- the profiles 2 are integrated into the mass of the slabs 1, the latter have a perfect finish on their underside, this finish possibly being able to be improved by providing moldings, so that a subsequent coating of this face becomes useless.
- the method according to the invention allows for production of slabs according to demand, that is to say according to the just-in-time working method, so that the stocks after manufacture can be reduced to a minimum, which leads to a gain in productivity and a reduction in the cost price.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Inorganic Insulating Materials (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Table Devices Or Equipment (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Manufacture Of Motors, Generators (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
- Polymerisation Methods In General (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Floor Finish (AREA)
- Organic Insulating Materials (AREA)
- Insulating Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Molding Of Porous Articles (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9006833 | 1990-05-29 | ||
| FR9006833A FR2662730B1 (fr) | 1990-05-29 | 1990-05-29 | Procede de fabrication de hourdis autocoffrants et isolants, dispositif pour la mise en óoeuvre de ce procede et hourdis ainsi obtenus. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0459924A1 true EP0459924A1 (de) | 1991-12-04 |
| EP0459924B1 EP0459924B1 (de) | 1995-06-28 |
Family
ID=9397181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91440043A Expired - Lifetime EP0459924B1 (de) | 1990-05-29 | 1991-05-28 | Verfahren zur Herstellung isolierender Hourdisstein-Schalkörper, Vorrichtung zur Durchführung des Verfahrens und danach erhaltene Hourdissteine |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0459924B1 (de) |
| AT (1) | ATE124488T1 (de) |
| DE (1) | DE69110765T2 (de) |
| DK (1) | DK0459924T3 (de) |
| ES (1) | ES2076498T3 (de) |
| FR (1) | FR2662730B1 (de) |
| GR (1) | GR3017552T3 (de) |
| IL (1) | IL98286A0 (de) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0987377A3 (de) * | 1998-09-18 | 2001-02-07 | Domenico Sambataro | Verlorene Schalung für Decken |
| US6298622B1 (en) | 1996-10-15 | 2001-10-09 | Plastedil, S.A. | Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general |
| EP1233115A1 (de) * | 2001-02-16 | 2002-08-21 | Pietro Sacco | Strukturelement zur Installation von Fussböden in Kombination mit Platten aus Schaummaterial |
| WO2004101905A1 (en) | 2003-05-16 | 2004-11-25 | Plastedil S.A. | Composite construction element, in particular for making wall structures for buildings and process for its manufacture |
| FR2871489A1 (fr) * | 2004-06-15 | 2005-12-16 | Knauf Snc Snc | Entrevous en matiere plastique alveolaire comprenant des elements de renforts |
| RU2352732C2 (ru) * | 2004-05-11 | 2009-04-20 | Пластедиль С.А. | Несущий строительный элемент, предназначенный в особенности для изготовления перекрытий зданий, и перекрытие, содержащее такой элемент |
| RU2369699C2 (ru) * | 2004-10-13 | 2009-10-10 | Пластедиль С.А. | Композиционный строительный элемент и способ его изготовления |
| US7666258B2 (en) | 2005-02-25 | 2010-02-23 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| US7677009B2 (en) | 2007-02-02 | 2010-03-16 | Nova Chemicals Inc. | Roof truss system |
| US7699929B2 (en) | 2005-03-22 | 2010-04-20 | Nova Chemicals Inc. | Lightweight concrete compositions |
| US7790302B2 (en) | 2005-02-25 | 2010-09-07 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| US7963080B1 (en) | 2005-02-25 | 2011-06-21 | Nova Chemicals Inc. | Composite pre-formed construction articles |
| US8048219B2 (en) | 2007-09-20 | 2011-11-01 | Nova Chemicals Inc. | Method of placing concrete |
| FR2978778A1 (fr) * | 2011-08-03 | 2013-02-08 | Kp1 | Entrevous en materiau a faible densite |
| USRE44642E1 (en) | 1996-10-15 | 2013-12-17 | Plastedil S.A. | Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR39726E (fr) * | 1931-02-05 | 1932-02-11 | Hourdis armés | |
| DE2035358A1 (en) * | 1970-07-16 | 1972-05-18 | Delmas Fanguede, Jean, Cahors (Frank reich) | Polystyrene prefabricated structural part - for ceiling floor or roofing panels etc |
| DE2639812B2 (de) * | 1975-09-05 | 1980-07-10 | Solai Vignola Di Fabiani Orlando E C., Ancona (Italien) | Vorgefertigtes Bauelement zur Herstellung von Decken und/oder Wänden sowie Verfahren und Einrichtung zu dessen Herstellung |
| DE8031457U1 (de) * | 1980-11-26 | 1981-04-30 | Wilms, Horst, 5489 Kelberg | Fuellkoerper fuer waermedaemmende gebaeudedecken |
-
1990
- 1990-05-29 FR FR9006833A patent/FR2662730B1/fr not_active Expired - Lifetime
-
1991
- 1991-05-28 AT AT91440043T patent/ATE124488T1/de not_active IP Right Cessation
- 1991-05-28 IL IL98286A patent/IL98286A0/xx unknown
- 1991-05-28 EP EP91440043A patent/EP0459924B1/de not_active Expired - Lifetime
- 1991-05-28 ES ES91440043T patent/ES2076498T3/es not_active Expired - Lifetime
- 1991-05-28 DE DE69110765T patent/DE69110765T2/de not_active Expired - Lifetime
- 1991-05-28 DK DK91440043.7T patent/DK0459924T3/da active
-
1995
- 1995-09-28 GR GR950402665T patent/GR3017552T3/el unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR39726E (fr) * | 1931-02-05 | 1932-02-11 | Hourdis armés | |
| DE2035358A1 (en) * | 1970-07-16 | 1972-05-18 | Delmas Fanguede, Jean, Cahors (Frank reich) | Polystyrene prefabricated structural part - for ceiling floor or roofing panels etc |
| DE2639812B2 (de) * | 1975-09-05 | 1980-07-10 | Solai Vignola Di Fabiani Orlando E C., Ancona (Italien) | Vorgefertigtes Bauelement zur Herstellung von Decken und/oder Wänden sowie Verfahren und Einrichtung zu dessen Herstellung |
| DE8031457U1 (de) * | 1980-11-26 | 1981-04-30 | Wilms, Horst, 5489 Kelberg | Fuellkoerper fuer waermedaemmende gebaeudedecken |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6298622B1 (en) | 1996-10-15 | 2001-10-09 | Plastedil, S.A. | Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general |
| USRE44642E1 (en) | 1996-10-15 | 2013-12-17 | Plastedil S.A. | Self-supporting construction element of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general |
| EP0987377A3 (de) * | 1998-09-18 | 2001-02-07 | Domenico Sambataro | Verlorene Schalung für Decken |
| EP1233115A1 (de) * | 2001-02-16 | 2002-08-21 | Pietro Sacco | Strukturelement zur Installation von Fussböden in Kombination mit Platten aus Schaummaterial |
| WO2002066759A3 (en) * | 2001-02-16 | 2002-11-28 | Pietro Sacco | Structural element for installation of floors |
| WO2004101905A1 (en) | 2003-05-16 | 2004-11-25 | Plastedil S.A. | Composite construction element, in particular for making wall structures for buildings and process for its manufacture |
| RU2352732C2 (ru) * | 2004-05-11 | 2009-04-20 | Пластедиль С.А. | Несущий строительный элемент, предназначенный в особенности для изготовления перекрытий зданий, и перекрытие, содержащее такой элемент |
| US7784235B2 (en) * | 2004-05-11 | 2010-08-31 | Plastedil S.A. | Load bearing construction element, in particular for manufacturing building floors, and floor structure incorporating such element |
| FR2871489A1 (fr) * | 2004-06-15 | 2005-12-16 | Knauf Snc Snc | Entrevous en matiere plastique alveolaire comprenant des elements de renforts |
| RU2369699C2 (ru) * | 2004-10-13 | 2009-10-10 | Пластедиль С.А. | Композиционный строительный элемент и способ его изготовления |
| US7666258B2 (en) | 2005-02-25 | 2010-02-23 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| US8752348B2 (en) | 2005-02-25 | 2014-06-17 | Syntheon Inc. | Composite pre-formed construction articles |
| US7790302B2 (en) | 2005-02-25 | 2010-09-07 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| US7963080B1 (en) | 2005-02-25 | 2011-06-21 | Nova Chemicals Inc. | Composite pre-formed construction articles |
| US7964272B2 (en) | 2005-02-25 | 2011-06-21 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| US8726594B2 (en) | 2005-02-25 | 2014-05-20 | Syntheon Inc. | Composite pre-formed building panels |
| US7699929B2 (en) | 2005-03-22 | 2010-04-20 | Nova Chemicals Inc. | Lightweight concrete compositions |
| USRE43253E1 (en) | 2005-03-22 | 2012-03-20 | Nova Chemicals Inc. | Lightweight concrete compositions |
| US7677009B2 (en) | 2007-02-02 | 2010-03-16 | Nova Chemicals Inc. | Roof truss system |
| US8048219B2 (en) | 2007-09-20 | 2011-11-01 | Nova Chemicals Inc. | Method of placing concrete |
| FR2978778A1 (fr) * | 2011-08-03 | 2013-02-08 | Kp1 | Entrevous en materiau a faible densite |
| EP2559821A1 (de) * | 2011-08-03 | 2013-02-20 | Kp1 | Füllkörper aus Material mit einer geringen Dichte |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE124488T1 (de) | 1995-07-15 |
| EP0459924B1 (de) | 1995-06-28 |
| IL98286A0 (en) | 1992-11-15 |
| DE69110765D1 (de) | 1995-08-03 |
| GR3017552T3 (en) | 1995-12-31 |
| FR2662730B1 (fr) | 1992-09-25 |
| DE69110765T2 (de) | 1996-03-21 |
| FR2662730A1 (fr) | 1991-12-06 |
| ES2076498T3 (es) | 1995-11-01 |
| DK0459924T3 (da) | 1995-11-06 |
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