EP0474467B1 - Dispersion de cire/silicone pour le traitement du fil - Google Patents
Dispersion de cire/silicone pour le traitement du fil Download PDFInfo
- Publication number
- EP0474467B1 EP0474467B1 EP19910308068 EP91308068A EP0474467B1 EP 0474467 B1 EP0474467 B1 EP 0474467B1 EP 19910308068 EP19910308068 EP 19910308068 EP 91308068 A EP91308068 A EP 91308068A EP 0474467 B1 EP0474467 B1 EP 0474467B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- wax
- waxes
- percent
- emulsion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001296 polysiloxane Polymers 0.000 title claims description 16
- 239000006185 dispersion Substances 0.000 title description 2
- 239000000203 mixture Substances 0.000 claims description 45
- 239000001993 wax Substances 0.000 claims description 44
- 239000000839 emulsion Substances 0.000 claims description 42
- 239000007788 liquid Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- -1 polyethylene Polymers 0.000 claims description 16
- 239000004094 surface-active agent Substances 0.000 claims description 15
- 229920002545 silicone oil Polymers 0.000 claims description 14
- 239000012188 paraffin wax Substances 0.000 claims description 10
- 235000019809 paraffin wax Nutrition 0.000 claims description 5
- 235000019271 petrolatum Nutrition 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 3
- 239000004200 microcrystalline wax Substances 0.000 claims description 3
- 235000019808 microcrystalline wax Nutrition 0.000 claims description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 11
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000004205 dimethyl polysiloxane Substances 0.000 description 9
- 229920000728 polyester Polymers 0.000 description 8
- 239000012943 hotmelt Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000009958 sewing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical class C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 2
- 239000004447 silicone coating Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 235000010919 Copernicia prunifera Nutrition 0.000 description 1
- 244000180278 Copernicia prunifera Species 0.000 description 1
- 229920004511 Dow Corning® 200 Fluid Polymers 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000012169 petroleum derived wax Substances 0.000 description 1
- 235000019381 petroleum wax Nutrition 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/647—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M7/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made of other substances with subsequent freeing of the treated goods from the treating medium, e.g. swelling, e.g. polyolefins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
Definitions
- This invention pertains to a liquid composition that may be applied to threads and plied yarns using kiss roll application methods.
- the composition does not require heat to liquify it during the application and provides superior performance over traditional "hot melt” compositions.
- wax/silicone coating is placed on a thread to improve certain characteristics of the thread such as the breaking strength, coefficient of friction, amount of wear and to add antistatic properties.
- the wax/silicone coating is applied to the thread by two methods known in the art; kiss roll (hot melt) methods and exhaust finish methods.
- the kiss roll application methods comprise using a mixture comprising a wax, a linear polydimethylsiloxane and a stabilizer or surfactant.
- the mixture which is typically a solid at room temperature, is heated to liquify. The mixture is then picked up on a roller across which the thread is drawn before being wound onto a spool.
- One of the disadvantages of these "hot melt” mixtures is that they must be heated prior to application.
- Another disadvantage to using a hot melt mixture is that the thread winders must be run at significantly slow speeds to prevent slinging off of the mixture. When the mixture splatters it solidifies and creates a clean up problem which results in costly clean up time.
- the exhaust finish application methods use an emulsion comprising a wax, a linear polydimethylsiloxane, water and a cationic surfactant.
- the wax may be added to the emulsion as, a solid or it may be pre-emulsified in water.
- These emulsions are liquid at room temperature and usually contain large amounts of water in the continuous phase.
- the exhaust finish emulsions are applied by placing the emulsion in a bath and then dipping a "spool" of thread into the bath and allowing it to sit in the bath for a period of time until the active ingredient is fully exhausted onto the thread and a clear liquid remains. Typically the bath of the emulsion is heated during the application period.
- the thread is then dried and wound onto the final spools.
- the exhaust emulsions typically provide superior thread sewing performance results than the kiss roll mixtures.
- the exhaust finish emulsions are higher priced, they are cationic and therefore lead to waste water problems, they are difficult for the thread manufacturers to handle and they typically do not result in an even application on the thread.
- US-A-4 434 008 to Dumm et al. teaches an exhaust emulsion composition comprising, on a water free basis, (a) about 5 to 80 weight percent of a silicone oil having a viscosity of from about 500 to 50,000 mm2/sec at 25°C.; (b) about 10 to 80 weight percent of a wax with a melting point of not less than about 40°C.; (c) about 1 to 10 weight percent of fatty acids with 6 to 22 carbon atoms; (d) about 0.4 to 12 weight percent of cationic imidazolinium salts; and (e) from about 0 to 10 weight percent of ethoxylated fatty amines.
- composition is produced by emulsifying (in water) the silicone oil with a portion of the fatty acid and imidazolinium salt and emulsifying (in water) the wax with the remainder of the fatty acid and imidazolinium salt and then combining the two emulsions together.
- the compositions typically comprise 30 percent or more water in the continuous phase.
- This invention provides a thread treating composition which is liquid at room temperature comprising
- This liquid composition can be applied to threads and plied yarns (herein referred to as threads) using kiss roll methods.
- Component (A) of this composition is a silicone oil with a viscosity of 5 x 10 ⁇ 6 to 5 x 10 ⁇ 3 m2/s (5 to 5,000 centistokes) at 25°C, preferably 2 x 10 ⁇ 5 to 1 x 10 ⁇ 4 m2/s (20 to 100 centistokes) at 25 °C.
- the silicone oil preferably is a linear dimethylpolysiloxane oil.
- a portion of the methyl groups can be replaced by alkyl groups with a longer chain length and/or by phenyl groups.
- the terminal chain ends of the silicone oil are typically formed by trimethyl silyl groups. However, hydroxyl groups may be present on the terminal chain ends.
- the silicone oil is present in the composition at level of at least 60 percent by weight.
- the silicone oils can be exemplified by, but not limited to, polydimethylsiloxanes, DOW CORNING® 200 FLUIDS, hydroxyl endblocked polydimethylsiloxanes and mixtures thereof.
- Component (B) of this invention is a wax emulsion comprising a wax which typically has a melting point of higher than 40°C. and water.
- Useful waxes are petroleum waxes such as a paraffin waxes, microcrystalline waxes and semicrystalline waxes; synthetic waxes such as polyethylene waxes, Fischer-Tropsch Waxes (polyethylene), and chemically modified hydrocarbon waxes (ester waxes); natural waxes such as beeswax and carnauba; and mixtures thereof.
- the waxes are supplied as an emulsion in water typically comprising 10 to 80 percent by weight of the wax, preferably 50 to 80 percent by weight.
- Preferred wax emulsions are those that contain paraffin at levels of 50 to 70 percent by weight.
- the emulsions of the waxes may be produced using methods known in the art or they are commercially available.
- the wax emulsion is typically present at 5 to 40 percent by weight based on the total composition.
- the wax emulsions may be exemplified by Rayolan® CPN produced by Boehme Filatex, Inc. (50% paraffin, cationic), Uscosoft® HTW produced by Ivax Inc. (28% High Density Polyethylene Emulsion), Uscosoft® LPD produced by Ivax Inc. (40% Low Density Polyethylene Emulsion), Michem® Emulsion 47960 produced by Michelman Industries (60% paraffin, nonionic), Emulsion 150-50 produced by Chemical Corporation of America (50% paraffin, m.p. 66°C (150°F), nonionic), and Emulsion 135-50 produced by Chemical Corporation of America (50% paraffin, m.p. 57°C (135°F), nonionic).
- Component (C) is an silicone surfactant.
- Silicone surfactants are well known in the art. For example they may be polydiroganosiloxane-polyoxyalkylene copolymers such as those described in US-A-4 265 878 to Keil; organopolysiloxane-polyoxyalkylene block copolymers such as those described in US-A-4 532 132 to Keil; and siloxane copolymers such as those described in US-A-4 087 478 to Keil.
- the silicone surfactant is usually used at levels of 0.5 to 5, percent by weight based on the total composition.
- the liquid composition of this invention is prepared by thoroughly dispersing the organic compatible silicone surfactant (C) with the silicone oil (A) using agitation or other similar means. The wax emulsion is then added into the silicone oil/surfactant mixture. The final composition is then dispersed or emulsified using a homogonizer, sonolator or other dispersion means.
- the liquid compositions of this invention are useful for thread lubricants which are applied using kiss roll application methods.
- the liquid composition is typically applied on the thread at concentration of 2 to 15 percent by weight of the thread, depending on the type of thread being treated.
- concentration 2 to 15 percent by weight of the thread, depending on the type of thread being treated.
- One skilled in the art will be able to determine the amount necessary to create the best properties in the thread. Since the composition is liquid, it is not necessary to heat them for the application however, mild heat, preferably less than 50°C., can be used if desired.
- a liquid composition was prepared by mixing 81 parts of a polydimethylsiloxane having a viscosity of 5 x 10 ⁇ 5 m2/s (50 centistokes) at 25°C. with 2 parts of a silicone surfactant, DOW CORNING® Q2-3201 INTERMEDIATE, until the silicone surfactant is well dispersed.
- a silicone surfactant DOW CORNING® Q2-3201 INTERMEDIATE
- Example XV The same liquid composition that was prepared in Example 3 (Sample XV) was applied to a spun polyester (spun poly) and a polyester wrapped polyester (poly/poly) thread at a 8% finish level using a kiss roll applicator.
- a commercially used hot melt silicone/wax product 100% solids, was applied at an 8% finish level using the kiss roll applicator.
- Tego®-1894 an exhaust finish emulsion (50% solids), produced by Goldschmidt Corporation was applied at an 8% finish level using a dye bath (exhaust finish method). Comparative results are given in Table 4.
- Example XV The same liquid composition that was prepared in Example 3 (Sample XV) was applied to a polyester wrapped polyester (poly/poly) thread at a 6% finish level using a kiss roll applicator.
- an exhaust emulsion finish product produced by Boehme Filatex, Inc., Rayolan® T-24 was applied at an 6% finish level using exhaust finish (dye bath) methods. Results are given in Table 5.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Claims (3)
- Composition de traitement du fil qui est liquide à la température ordinaire, comprenait(A) au moins 60% en poids d'une huile de silicone ayant une viscosité de 5 x 10⁻⁶ à 5 x 10⁻³ m²/s (5 à 5 000 centistokes) à 25°C;(B) au moins 5% en poids d'une émulsion de cire dans laquelle la cire est sélectionnée entre les cires de paraffine, les cires microcristallines, les cires semi-microcristallines, les cires de polyéthylène, les cires d'esters et les cires naturelles, qui ont un points de fusion supérieur à 40°C; et(C) 0,5 à 5% en poids d'un surfactant au silicone,la somme des composant atteignant 100% en poids.
- Composition selon Revendication 1, dans laquelle l'huile de silicone a une viscosité de 5 X 10⁻⁶ à 5 x 10⁻⁴ m²/s (5 à 500 centistokes), et où l'émulsion de cire est une émulsion de cire de paraffine.
- Procédé de traitement du fil par application au fil de la composition décrite dans la Revendication 1, à l'aide d'un rouleau applicateur.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US57675290A | 1990-09-04 | 1990-09-04 | |
| US576752 | 1990-09-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0474467A1 EP0474467A1 (fr) | 1992-03-11 |
| EP0474467B1 true EP0474467B1 (fr) | 1995-06-07 |
Family
ID=24305850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19910308068 Expired - Lifetime EP0474467B1 (fr) | 1990-09-04 | 1991-09-03 | Dispersion de cire/silicone pour le traitement du fil |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0474467B1 (fr) |
| JP (1) | JPH04281072A (fr) |
| DE (1) | DE69110216T2 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5725845A (en) * | 1995-11-03 | 1998-03-10 | Revlon Consumer Products Corporation | Transfer resistant cosmetic stick compositions with semi-matte finish |
| US6395394B1 (en) | 2000-04-17 | 2002-05-28 | Twaron Products B.V. | Finish composition for treating yarns |
| DK1543191T3 (da) * | 2002-03-15 | 2012-01-02 | Teijin Aramid Bv | Færdigbehandlingssammensætning til behandling af garn |
| CN117327298B (zh) * | 2023-10-11 | 2025-02-18 | 江西蓝星星火有机硅有限公司 | 有机硅/蜡乳液、其制备方法及其用途 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4087478A (en) * | 1976-04-14 | 1978-05-02 | Dow Corning Corporation | Siloxane copolymers and thread finisher prepared therewith |
| DE3115679A1 (de) * | 1981-04-18 | 1982-10-28 | Th. Goldschmidt Ag, 4300 Essen | Substantives praeparationsmittel fuer garne oder zwirne |
| US4532132A (en) * | 1983-04-11 | 1985-07-30 | Dow Corning Corporation | Skin care formulations comprising a water-in-mineral oil emulsion and siloxane compositions therefor |
| DE3542725A1 (de) * | 1985-12-03 | 1987-06-04 | Hoffmann Staerkefabriken Ag | Waeschenachbehandlungsmittel |
-
1991
- 1991-09-02 JP JP22153091A patent/JPH04281072A/ja not_active Withdrawn
- 1991-09-03 EP EP19910308068 patent/EP0474467B1/fr not_active Expired - Lifetime
- 1991-09-03 DE DE1991610216 patent/DE69110216T2/de not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE69110216D1 (de) | 1995-07-13 |
| DE69110216T2 (de) | 1996-02-29 |
| EP0474467A1 (fr) | 1992-03-11 |
| JPH04281072A (ja) | 1992-10-06 |
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