EP0480461A1 - Acier inoxydable ferritique, contenant de l'aluminium et possédant une excellente résistance contre l'oxydation à haute température et une tenacité élevée - Google Patents
Acier inoxydable ferritique, contenant de l'aluminium et possédant une excellente résistance contre l'oxydation à haute température et une tenacité élevée Download PDFInfo
- Publication number
- EP0480461A1 EP0480461A1 EP91117384A EP91117384A EP0480461A1 EP 0480461 A1 EP0480461 A1 EP 0480461A1 EP 91117384 A EP91117384 A EP 91117384A EP 91117384 A EP91117384 A EP 91117384A EP 0480461 A1 EP0480461 A1 EP 0480461A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel
- high temperature
- content
- oxidation resistance
- temperature oxidation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 23
- 230000003647 oxidation Effects 0.000 title abstract description 56
- 238000007254 oxidation reaction Methods 0.000 title abstract description 56
- 229910052782 aluminium Inorganic materials 0.000 title abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 52
- 239000010959 steel Substances 0.000 claims abstract description 52
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 5
- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 5
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 5
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 5
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 5
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 230000002159 abnormal effect Effects 0.000 abstract description 15
- 229910052748 manganese Inorganic materials 0.000 abstract description 12
- 229910052804 chromium Inorganic materials 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000003197 catalytic effect Effects 0.000 abstract description 6
- 239000000758 substrate Substances 0.000 abstract description 5
- 239000011888 foil Substances 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 2
- 229910052698 phosphorus Inorganic materials 0.000 abstract 1
- 239000011572 manganese Substances 0.000 description 29
- 239000011651 chromium Substances 0.000 description 19
- 229910052761 rare earth metal Inorganic materials 0.000 description 14
- 150000002910 rare earth metals Chemical class 0.000 description 13
- 230000000694 effects Effects 0.000 description 9
- 230000001965 increasing effect Effects 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000002411 adverse Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000009863 impact test Methods 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000002939 deleterious effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002633 protecting effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
Definitions
- the present invention relates to an aluminum (AI)-containing ferritic stainless steel for use in automobile exhaust-gas-treating apparatuses, heating apparatuses and the like.
- AI-containing ferritic stainless steels have excellent high temperature oxidation resistance and thus are widely used for parts of heating apparatuses such as stove chimneys, electric heating means, etc.
- the substrate of metallic catalytic converters is formed of metal foil having a thickness of around 50 microns.
- This substrate is used in an exhaust gas atmosphere, in which catalytic reaction takes place and, therefore, has to have excellent high temperature oxidation resistance.
- high-AI ferritic stainless steels essentially comprising 20Cr-5AI and containing rare earth metals (REM), yttrium (Y), etc. are used for this purpose.
- REM rare earth metals
- Y yttrium
- AI-containing ferritic stainless steels are inferior in the toughness of slabs and hot-rolled sheets and, especially, that steels for metallic cataalytic converters containing high levels of chromium (Cr) and AI are poor in toughness and thus cause difficult problems when they are manufactured in a mass production line.
- the present invention is intended to provide a Fe-Cr-AI-REM, Y ferritic stainless steel for metallic catalytic converters having sufficient high temperature oxidation resistance, excellent toughness and good manufacturability, wherein the A1 2 0 3 formed on the surface thereof does not suffer abnormal oxidation.
- manganese (Mn) oxide compounds penetrate into the A1 2 0 3 formed on the surface of the steel immediately before the abnormal oxidation occurs.
- the present invention provides a ferritic stainless steel essentially consisting of: at least one of REM, Y and alkaline earth metals: 0.01 - 0.2 % balance of Fe and inevitable incidental impurities and a ferritic stainless steel essentially consisting of the above-described composition and further contains: at least one of Nb, V and Ti: 0.05 - 1 %.
- the Mn content is preferably 0.21 % or less and more preferably 0.13 % or less.
- the Si content is preferably 0.22 % or less and more preferably 0.17 % or less.
- the reason for defining the composition of the steel of the present invention as above is generally as follows.
- Si content is the most significant factor in the steel of the present invention. Generally, it is considered that Si is effective for high temperature oxidation resistance. In the case of high-AI-containing ferritic steels, however, the high temperature oxidation resistance thereof is markedly improved by reducing the Si content. We found that the high temperature oxidation resistance of high-AI-containing ferritic stainless steels is markedly improved by reducing both the Si content and the Mn content simultaneously. Also, the toughness of the high-AI-containing ferritic stainless steel can be markedly improved by reducing the Si content. We found that the above-described effects are brought about if the Si content is reduced to less than 0.25 %.
- Mn In the present invention, the Mn content is significant. Generally Mn is effective for improving hot-workability. In the case of the present invention, however, Mn has a deleterious effect on high temperature oxidation resistance. We found that the high temperature oxidation resistance of high-AI-containing ferritic stainless steels is markedly improved by reducing the Mn content and further by increased addition of Cr, Al, REM, Y, etc. The toughness of the steel of the present invention is also remarkably improved by reduction of the Mn content and the effect is achieved by reducing the Mn content to less than 0.25 %. That is, the lower the Mn content, the better the effect and thus the Mn content is defined as less than 0.25 %.
- P is an element which is deleterious to high temperature oxidation resistance as well as toughness of steels and, therefore, the lower the P content, the better the steel properties in general. In the case of the present invention, the P content should be not more than 0.03 %.
- S forms compounds with REM, Y, etc. which degrade the surface properties as non-metallic inclusions. Also S consumes metallic REM, Y etc., which are effective for high temperature oxidation resistance. These adverse effects are great when the content is 0.001% or more. That is, the high temperature oxidation resistance is improved by reducing the S content to less than 0.001 %. In the present invention, the S content is defined as less than 0.001 %.
- N reduces toughness of steels of the kind contemplated by the present invention. Also, it forms AIN consuming Al, which is effective for providing the steel with high temperature oxidation resistance, and thus inducing abnormal oxidation.
- the N content is defined as not more than 0.03 %.
- Cr is a fundamental element that provides the steel with high temperature oxidation resistance. At least 15 % of Cr is required in order to exhibit its effect. On the other hand, Cr in excess of 25 % deteriorates the toughness of slabs and hot coils, causing difficulty in manufacturing. Thus the Cr content is defined as 15 - 25 %.
- AI is an essential element as well as Cr for providing the steel with high temperature oxidation resistance.
- Cr Cr
- abnormal oxidation readily occurs.
- addition of not less than 3 % of AI is necessary.
- the AI content need not be excessively high. Rather, AI in excess of 6 % deteriorates the toughness of slabs and hot coils. Thus the AI content is defined as 3 - 6 %.
- REM, Y and alkaline earth metals These are important elements which improve the high temperature oxidation resistance of Fe-Cr-AI alloys. They greatly improve the protecting effect of the formed oxide film, well inhibit abnormal oxidation, which easily develops in very thin materials, and improve adherence of the produced oxide film to the substrate. With a content of less than 0.01 %, the effect is not exhibited. To the contrary, at a content in excess of 0.2 %, they adversely affect hot-workability, making manufacture difficult, and form non-metallic inclusions impairing the surface properties. Thus the content of these elements is defined as 0.01 - 0.2 %.
- Nb, V and Ti When contained in suitable amounts, these elements combine with C and N in the steel and greatly improve the toughness of the steel.
- the steel of the present invention is used in severe high temperature environments and thus is required to be provided with excellent high temperature strength. Addition of these elements is very effective for this purpose. Addition of 0.05 % or more is required. The maximum amount is limited to 1 % since addition of excessive amount hardens the steel.
- the high temperature oxidation resistance of high-AI-containing ferritic steels is provided by the A1 2 0 3 which forms on the surface of the steel. Therefore, it is considered that the high temperature oxidation resistance will be improved as the AI content is increased.
- Test specimens of the compositions indicated in Table 1 respectively having a thickness of 50 microns were subjected to an oxidation test at 1150 °C and the time until abnormal oxidation occurred was measured. The results are also indicated in Table 1. From these results, it is apparent that with increase in the contents of Cr and AI and addition of REM, high temperature oxidation resistance is improved and the steel becomes less susceptible to abnormal oxidation.
- Respectively 30 kg heats of the steels of the compositions indicated in Table 4 were melted and casted and the ingots were forged, machined, hot-rolled and, thereafter, made into 30 micron thick sheets by repeating annealing and cold rolling. These samples were subjected to an oxidation test at 1150 °C and the time upto the occurrence of the abnormal oxidation was measured. The results are also shown in Table 4. The results show that for the steels of the present invention the time required for the occurrence of abnormal oxidation was remarkably prolonged in comparison with conventional steels, that is, the oxidation resistance of the steel of the present invention is greatly improved.
- the present invention provides an inexpensive steel material having excellent high temperature oxidation resistance and excellent toughness without adding unnecessarily large amounts of Cr, Al, REM and Y.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Sheet Steel (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2270521A JPH04147945A (ja) | 1990-10-11 | 1990-10-11 | 耐高温酸化性および靭性に優れた高Al含有フェライト系ステンレス鋼 |
| JP270521/90 | 1990-10-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0480461A1 true EP0480461A1 (fr) | 1992-04-15 |
| EP0480461B1 EP0480461B1 (fr) | 1995-08-16 |
Family
ID=17487384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91117384A Revoked EP0480461B1 (fr) | 1990-10-11 | 1991-10-11 | Acier inoxydable ferritique, contenant de l'aluminium et possédant une excellente résistance contre l'oxydation à haute température et une tenacité élevée |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0480461B1 (fr) |
| JP (1) | JPH04147945A (fr) |
| KR (1) | KR100196984B1 (fr) |
| CA (1) | CA2053175A1 (fr) |
| DE (1) | DE69112165T2 (fr) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0572674A4 (fr) * | 1991-12-20 | 1994-03-30 | Nippon Steel Corporation | |
| EP0646657A4 (fr) * | 1993-03-19 | 1995-07-05 | Nippon Yakin Kogyo Co Ltd | Acier ferritique inoxydable presentant une excellente resistance a l'oxydation. |
| EP0707889A1 (fr) * | 1994-10-20 | 1996-04-24 | Matsushita Electric Industrial Co., Ltd. | Corps de catalyseur et procédé de fabrication |
| EP0735153A1 (fr) * | 1995-03-29 | 1996-10-02 | USINOR SACILOR Société Anonyme | Acier inoxydable ferritique, utilisable notamment pour des supports de catalyseurs |
| RU2205247C2 (ru) * | 1997-08-20 | 2003-05-27 | Джей-Джи-Си Корпорейшн | Труба нагревательной печи, способ ее использования и способ ее изготовления |
| DE10261207A1 (de) * | 2002-12-20 | 2004-07-15 | Mk Metallfolien Gmbh | Eisenlegierung, insbesondere zur Verwendung in einer Abgasreinigungseinheit |
| RU2321669C1 (ru) * | 2006-07-17 | 2008-04-10 | Юлия Алексеевна Щепочкина | Сталь |
| US7488360B2 (en) * | 2001-02-16 | 2009-02-10 | Battelle Memorial Institute | Catalysts, reactors and methods of producing hydrogen via the water-gas shift reaction |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2689208B2 (ja) * | 1992-12-11 | 1997-12-10 | 新日本製鐵株式会社 | 湿潤耐食性および加工性の優れた内燃機関排気系用鋼 |
| JP7511439B2 (ja) * | 2020-10-22 | 2024-07-05 | 日鉄ステンレス株式会社 | フェライト系ステンレス鋼 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3171737A (en) * | 1961-04-28 | 1965-03-02 | Hoskins Mfg Company | Electrical resistance alloy |
| SU552369A1 (ru) * | 1975-12-12 | 1977-03-30 | Предприятие П/Я Р-2120 | Жаростойка сталь |
| EP0033203A2 (fr) * | 1980-01-28 | 1981-08-05 | Allegheny Ludlum Steel Corporation | Support pour catalyseur et acier ferritique inoxydable, utilisé pour sa fabrication |
| GB2079065A (en) * | 1980-06-27 | 1982-01-13 | Sharetree Ltd | Linear differential transformer |
| EP0246939A2 (fr) * | 1986-04-21 | 1987-11-25 | Kawasaki Steel Corporation | Acier inoxydable au chrome-aluminium à haute résistance contre l'oxydation et l'écaillement et feuillard en acier au chrome-aluminium pour substrat de catalyseur d'un convertisseur catalytique |
-
1990
- 1990-10-11 JP JP2270521A patent/JPH04147945A/ja active Pending
-
1991
- 1991-10-10 CA CA002053175A patent/CA2053175A1/fr not_active Abandoned
- 1991-10-11 EP EP91117384A patent/EP0480461B1/fr not_active Revoked
- 1991-10-11 KR KR1019910017925A patent/KR100196984B1/ko not_active Expired - Fee Related
- 1991-10-11 DE DE69112165T patent/DE69112165T2/de not_active Revoked
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3171737A (en) * | 1961-04-28 | 1965-03-02 | Hoskins Mfg Company | Electrical resistance alloy |
| SU552369A1 (ru) * | 1975-12-12 | 1977-03-30 | Предприятие П/Я Р-2120 | Жаростойка сталь |
| EP0033203A2 (fr) * | 1980-01-28 | 1981-08-05 | Allegheny Ludlum Steel Corporation | Support pour catalyseur et acier ferritique inoxydable, utilisé pour sa fabrication |
| GB2079065A (en) * | 1980-06-27 | 1982-01-13 | Sharetree Ltd | Linear differential transformer |
| EP0246939A2 (fr) * | 1986-04-21 | 1987-11-25 | Kawasaki Steel Corporation | Acier inoxydable au chrome-aluminium à haute résistance contre l'oxydation et l'écaillement et feuillard en acier au chrome-aluminium pour substrat de catalyseur d'un convertisseur catalytique |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0572674A4 (fr) * | 1991-12-20 | 1994-03-30 | Nippon Steel Corporation | |
| US5411610A (en) * | 1991-12-20 | 1995-05-02 | Nippon Steel Corporation | High-strength stainless steel foil for corrugating and process for producing the same |
| EP0646657A4 (fr) * | 1993-03-19 | 1995-07-05 | Nippon Yakin Kogyo Co Ltd | Acier ferritique inoxydable presentant une excellente resistance a l'oxydation. |
| US5480608A (en) * | 1993-03-19 | 1996-01-02 | Nippon Yakin Kogyo Co., Ltd. | Ferritic stainless steel having an excellent oxidation resistance |
| EP0707889A1 (fr) * | 1994-10-20 | 1996-04-24 | Matsushita Electric Industrial Co., Ltd. | Corps de catalyseur et procédé de fabrication |
| FR2732360A1 (fr) * | 1995-03-29 | 1996-10-04 | Ugine Savoie Sa | Acier inoxydable ferritique utilisable, notamment pour des supports de catalyseurs |
| EP0735153A1 (fr) * | 1995-03-29 | 1996-10-02 | USINOR SACILOR Société Anonyme | Acier inoxydable ferritique, utilisable notamment pour des supports de catalyseurs |
| US5866065A (en) * | 1995-03-29 | 1999-02-02 | Usinor Sacilor | Ferritic stainless steel of use in particular for catalyst supports |
| CN1051582C (zh) * | 1995-03-29 | 2000-04-19 | 于西纳·萨西罗公司 | 特别适用于催化剂支承物的铁素体不锈钢 |
| RU2205247C2 (ru) * | 1997-08-20 | 2003-05-27 | Джей-Джи-Си Корпорейшн | Труба нагревательной печи, способ ее использования и способ ее изготовления |
| US7488360B2 (en) * | 2001-02-16 | 2009-02-10 | Battelle Memorial Institute | Catalysts, reactors and methods of producing hydrogen via the water-gas shift reaction |
| US7776113B2 (en) * | 2001-02-16 | 2010-08-17 | Battelle Memorial Institute | Catalysts, reactors and methods of producing hydrogen via the water-gas shift reaction |
| DE10261207A1 (de) * | 2002-12-20 | 2004-07-15 | Mk Metallfolien Gmbh | Eisenlegierung, insbesondere zur Verwendung in einer Abgasreinigungseinheit |
| RU2321669C1 (ru) * | 2006-07-17 | 2008-04-10 | Юлия Алексеевна Щепочкина | Сталь |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0480461B1 (fr) | 1995-08-16 |
| KR100196984B1 (ko) | 1999-06-15 |
| DE69112165D1 (de) | 1995-09-21 |
| CA2053175A1 (fr) | 1992-04-12 |
| DE69112165T2 (de) | 1996-03-21 |
| JPH04147945A (ja) | 1992-05-21 |
| KR920008206A (ko) | 1992-05-27 |
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