EP0481287B1 - Procédé pour la fabrication de cyclohexylidenebisphénols substitués - Google Patents
Procédé pour la fabrication de cyclohexylidenebisphénols substitués Download PDFInfo
- Publication number
- EP0481287B1 EP0481287B1 EP91116809A EP91116809A EP0481287B1 EP 0481287 B1 EP0481287 B1 EP 0481287B1 EP 91116809 A EP91116809 A EP 91116809A EP 91116809 A EP91116809 A EP 91116809A EP 0481287 B1 EP0481287 B1 EP 0481287B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formula
- phenol
- mol
- acidic
- iii
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- WFNXYMSIAASORV-UHFFFAOYSA-N 2-[1-(2-hydroxyphenyl)cyclohexyl]phenol Chemical class OC1=CC=CC=C1C1(C=2C(=CC=CC=2)O)CCCCC1 WFNXYMSIAASORV-UHFFFAOYSA-N 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 230000002378 acidificating effect Effects 0.000 claims description 16
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 15
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 9
- 230000005494 condensation Effects 0.000 claims description 9
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 claims description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- 150000002989 phenols Chemical class 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- UFULAYFCSOUIOV-UHFFFAOYSA-N cysteamine Chemical compound NCCS UFULAYFCSOUIOV-UHFFFAOYSA-N 0.000 claims description 4
- 229960003151 mercaptamine Drugs 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims description 3
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical class C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 3
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 3
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 238000006467 substitution reaction Methods 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical class [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 150000002431 hydrogen Chemical class 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims 1
- 125000002243 cyclohexanonyl group Chemical class *C1(*)C(=O)C(*)(*)C(*)(*)C(*)(*)C1(*)* 0.000 claims 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 claims 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 23
- UJBOOUHRTQVGRU-UHFFFAOYSA-N 3-methylcyclohexan-1-one Chemical compound CC1CCCC(=O)C1 UJBOOUHRTQVGRU-UHFFFAOYSA-N 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 229930185605 Bisphenol Natural products 0.000 description 8
- 239000003456 ion exchange resin Substances 0.000 description 8
- 229920003303 ion-exchange polymer Polymers 0.000 description 8
- 150000002500 ions Chemical class 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- HTSABYAWKQAHBT-UHFFFAOYSA-N trans 3-methylcyclohexanol Natural products CC1CCCC(O)C1 HTSABYAWKQAHBT-UHFFFAOYSA-N 0.000 description 8
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 7
- -1 aliphatic carbonyl compounds Chemical class 0.000 description 6
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 5
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- ZUYKJZQOPXDNOK-UHFFFAOYSA-N 2-(ethylamino)-2-thiophen-2-ylcyclohexan-1-one;hydrochloride Chemical class Cl.C=1C=CSC=1C1(NCC)CCCCC1=O ZUYKJZQOPXDNOK-UHFFFAOYSA-N 0.000 description 4
- POSWICCRDBKBMH-UHFFFAOYSA-N 3,3,5-trimethylcyclohexan-1-one Chemical compound CC1CC(=O)CC(C)(C)C1 POSWICCRDBKBMH-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- OFFFAXZXVAFKEK-UHFFFAOYSA-N 4-[4-tert-butyl-1-(4-hydroxyphenyl)cyclohexyl]phenol Chemical compound C1CC(C(C)(C)C)CCC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 OFFFAXZXVAFKEK-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000010923 batch production Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000003729 cation exchange resin Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- YKFKEYKJGVSEIX-UHFFFAOYSA-N cyclohexanone, 4-(1,1-dimethylethyl)- Chemical compound CC(C)(C)C1CCC(=O)CC1 YKFKEYKJGVSEIX-UHFFFAOYSA-N 0.000 description 3
- 239000012442 inert solvent Substances 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- YJZOKOQSQKNYLW-UHFFFAOYSA-N 3-tert-butylcyclohexan-1-one Chemical compound CC(C)(C)C1CCCC(=O)C1 YJZOKOQSQKNYLW-UHFFFAOYSA-N 0.000 description 2
- GYLZMVYMSPSPDA-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3-methylcyclohexyl]phenol Chemical compound C1C(C)CCCC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 GYLZMVYMSPSPDA-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 229910006069 SO3H Inorganic materials 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- MQWCXKGKQLNYQG-UHFFFAOYSA-N methyl cyclohexan-4-ol Natural products CC1CCC(O)CC1 MQWCXKGKQLNYQG-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 2
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000010626 work up procedure Methods 0.000 description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- HOLHYSJJBXSLMV-UHFFFAOYSA-N 2,6-dichlorophenol Chemical compound OC1=C(Cl)C=CC=C1Cl HOLHYSJJBXSLMV-UHFFFAOYSA-N 0.000 description 1
- VADKRMSMGWJZCF-UHFFFAOYSA-N 2-bromophenol Chemical compound OC1=CC=CC=C1Br VADKRMSMGWJZCF-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- 229940061334 2-phenylphenol Drugs 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- MSANHHHQJYQEOK-UHFFFAOYSA-N 3,5-dimethylcyclohexan-1-one Chemical compound CC1CC(C)CC(=O)C1 MSANHHHQJYQEOK-UHFFFAOYSA-N 0.000 description 1
- VTGCARYDRSRJMW-UHFFFAOYSA-N 3,5-ditert-butylcyclohexan-1-one Chemical compound CC(C)(C)C1CC(C(C)(C)C)CC(=O)C1 VTGCARYDRSRJMW-UHFFFAOYSA-N 0.000 description 1
- CJAUDSQXFVZPTO-UHFFFAOYSA-N 3-phenylcyclohexan-1-one Chemical compound C1C(=O)CCCC1C1=CC=CC=C1 CJAUDSQXFVZPTO-UHFFFAOYSA-N 0.000 description 1
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 description 1
- IPHDZYSMEITSBA-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-4-methylcyclohexyl]phenol Chemical compound C1CC(C)CCC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 IPHDZYSMEITSBA-UHFFFAOYSA-N 0.000 description 1
- KQYUUIGVVMCKOS-UHFFFAOYSA-N 4-[3,5-ditert-butyl-1-(4-hydroxyphenyl)cyclohexyl]phenol Chemical compound C1C(C(C)(C)C)CC(C(C)(C)C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 KQYUUIGVVMCKOS-UHFFFAOYSA-N 0.000 description 1
- UYNDHGZFZCLLGP-UHFFFAOYSA-N 4-[3-tert-butyl-1-(4-hydroxyphenyl)cyclohexyl]phenol Chemical compound C1C(C(C)(C)C)CCCC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UYNDHGZFZCLLGP-UHFFFAOYSA-N 0.000 description 1
- JLYNSPSTPQAEAX-UHFFFAOYSA-N 4-cyclohexylcyclohexan-1-one Chemical compound C1CC(=O)CCC1C1CCCCC1 JLYNSPSTPQAEAX-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- YKAYMASDSHFOGI-UHFFFAOYSA-N 4-phenylcyclohexan-1-one Chemical compound C1CC(=O)CCC1C1=CC=CC=C1 YKAYMASDSHFOGI-UHFFFAOYSA-N 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920000557 Nafion® Polymers 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000008378 aryl ethers Chemical class 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 229940023913 cation exchange resins Drugs 0.000 description 1
- 229920001429 chelating resin Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 235000010292 orthophenyl phenol Nutrition 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/19—Hydroxy compounds containing aromatic rings
- C08G63/193—Hydroxy compounds containing aromatic rings containing two or more aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/20—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms using aldehydes or ketones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/64—Polyesters containing both carboxylic ester groups and carbonate groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/04—Aromatic polycarbonates
- C08G64/06—Aromatic polycarbonates not containing aliphatic unsaturation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/34—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
- C08G65/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
- C08G65/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
Definitions
- the invention relates to a process for the preparation of cyclohexylidene bisphenols from phenols in the presence of ion exchange resins and special cyclohexanones.
- the cyclohexylidene bisphenols produced according to the invention are valuable intermediates for the preparation of polycondensation products.
- they are suitable for the production of polyether ketones, polyether sulfones, aromatic polyesters, aromatic polyester carbonates and polycarbonates, which are distinguished by a high glass transition temperature, particularly good demolding behavior, exceptionally good melt flowability, especially taking into account the high glass transition temperature and very good UV, heat and hydrolysis stability award.
- cyclohexylidene bisphenols are known, for example from US Pat. Nos. 2,069,573, 2,894,004, 1,760,758, 2,538,725, 2,069,560, FR-A 1,559,848, GB-A 1 449 207, JP-A 1 268-640, J. Am. Chem. Soc. 61 , 345 (1939). They are produced in the presence of hydrogen chloride or sulfuric acid as a condensation catalyst. Sulfur compounds; For example, n-butyl mercaptan can be added.
- a disadvantage when working with hydrogen chloride is its high corrosiveness. Corrosion-resistant equipment is therefore required for large-scale production, which significantly increases the production costs of the bisphenols of the formula (I).
- the corrosiveness of the HCl-containing reaction mixtures is increased by adding water during the workup. The HCl-containing aqueous solutions thus obtained are difficult to work up. If the reaction solutions are processed with bases, e.g. Neutralized sodium hydroxide solution, aqueous, phenol-containing saline solutions are also formed.
- Suitable phenols of the formula (II) are, for example, phenol, 2,6-dimethylphenol, 2-chlorophenol, 2,6-dichlorophenol, 2-methylphenol, 2-bromophenol, 2-tert-butylphenol, 2-phenylphenol.
- Suitable cyclohexanones of the formula (III) are, for example, 3-methylcyclohexanone, 4-methylcyclohexanone, 3,5-dimethylcyclohexanone, 3-tert-butylcyclohexanone, 3,5-di-tert.-butylcyclohexanone, 3-phenylcyclohexanone, 4-phenylcyclohexanone, 4 -Cyclohexylcyclohexanone, 4-tert-butylcyclohexanone.
- phenol of the formula (II) is used in a stoichiometric excess to cyclohexanone of the formula (III).
- a stoichiometric excess to cyclohexanone of the formula (III) Preferably 3 to 30 moles of phenol are used per mole of ketone.
- a molar ratio of phenol to cyclohexanone of 6: 1 to 25: 1 is particularly preferred.
- sulfonated styrene-divinylbenzene resins sulfonated crosslinked styrene polymers and phenol-formaldehyde sulfonic acid resins are used as acidic condensation catalysts. These are available under the names Amberlite®, DOWEX®, PermutitQH®, Chempro® and Lewatite®. Polyperfluoroalkylene sulfonic acids, available under the name Nafion®, can also be used.
- the ion exchangers used have an H+ ion capacity of 2 to 7 meq / g dry substance and an H2O content of 0.1 to 2% by weight.
- molecular groups with SH function as cocatalyst can also be bound to the ion exchangers either directly on the matrix or via the sulfonic acid groups.
- the modification of the acidic ion exchanger with mercapto-containing compounds is known (cf. EP-A 305 774, EP-A 023 325, DE-A 2 722 683).
- the co-catalyst containing mercapto groups can also be used as a low molecular weight compound in unbound form e.g. as ⁇ -mercaptopropionic acid, n-alkyl mercaptan, are added to the reaction mixture.
- the cocatalyst is used in amounts of 0.001-0.2 mol per mol of cyclohexanone of the formula (II).
- the process according to the invention can be carried out continuously or batchwise, with the continuous procedure being preferred.
- the acidic ion exchanger is filled into a suitable reactor, for example a vertical tubular reactor designed as a fixed bed, and the reaction mixture flows through it.
- the flow rate of the reactants is adjusted so that the desired cyclohexanone conversion is achieved.
- the reaction temperature is 20 to 150 ° C. Temperatures of 35 to 100 ° C are preferred. In the continuous procedure, the reaction temperature must be selected so that the bisphenol formed does not crystallize out in the reaction mixture in the exchanger bed.
- the reaction can also be carried out in an inert solvent.
- suitable solvents are toluene, chlorobenzene, methylene chloride, cyclohexane, dichloroethane, dioxane.
- the addition of inert solvents is advantageous if the cyclohexylidene bisphenol formed is to be kept in solution at low temperatures.
- the inert solvents can optionally also serve as entrainer for the water formed during the reaction during the reaction.
- the cyclohexylidene bisphenols can be isolated by the process of the invention in various ways.
- the reaction mixture is separated from the insoluble ion exchange resin by filtration at a temperature at which the cyclohexylidene bisphenol is dissolved in the reaction mixture.
- the filtrate is then cooled and / or excess phenol is removed.
- the resulting cyclohexylidene bisphenol-phenol adduct is filtered and can be purified by distillation, the pure cyclohexylidene bisphenol remaining and a dry phenol distillate being obtained which can be returned to the reaction mixture.
- the cyclohexylidenebisphenol-phenol adduct can also be cleaved with water and / or a solvent in which the phenol is soluble and the bisphenol is largely insoluble.
- Suitable solvents for this are aliphatic and aromatic hydrocarbons, for example hexane, cyclohexane, toluene, petroleum ether, chlorobenzene.
- the cyclohexylidene bisphenols can also be isolated by adding a solvent to the reaction solution separated from the ion exchange resin, the cyclohexylidene bisphenol or the cyclohexylidene bisphenol-phenol adduct precipitating and being able to be filtered.
- Suitable solvents for this are aliphatic and aromatic hydrocarbons such as hexane, pentane, petroleum ether, toluene, chlorobenzene.
- the batch can be worked up by adding a solvent which dissolves the cyclohexylidene bisphenol and / or its phenol adduct at low temperatures.
- Suitable solvents for this are aliphatic and aromatic ethers, esters and alcohols such as diisopropyl ether, dioxane, tetrahydrofuran, methyl acetate, methanol, ethanol, isopropanol.
- the reaction product solution is filtered off from the ion exchanger and concentrated. To remove the excess phenol, extraction with water or steam distillation can be carried out.
- Another effective method for removing excess phenol is to add a solvent to the concentrated reaction product solutions in which the phenol is dissolved and the desired cyclohexylidene bisphenol is largely undissolved.
- the desired cyclohexylidene bisphenol can be isolated from the filtered reaction product solution via the formation of the cyclohexylidene bisphenol-phenol adduct as described above.
- a mixture of 24 moles of phenol and 1 mole of 4-tert-butylcyclohexanone was continuously pumped through a vertically arranged 1 m long glass column with an inner diameter of 8 cm.
- the glass column was filled with 660 cm3 of phenol-moist ion exchange resin, the acidic SO3H groups of which were 20% neutralized with 2-mercaptoethylamine.
- a sulfonated styrene-divinylbenzene copolymer (type Lewatit SC 102 / H®) with 5 meq acid equivalents per gram of dry substance was used as the acidic cation exchange resin, which was predried by washing with phenol and then with toluene in vacuo to one Water content of 0.5% was dried (dry weight 250 g). The column temperature was 80-85 ° C. With a throughput of 180 g / h, a ketone conversion of 98% was obtained. The selectivity of 1,1-bis (4-hydroxyphenyl) -4-tert-butylcyclohexane was 84%.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Claims (1)
- Procédé de préparation de cyclohexylidènebisphénols substitués de formule (I) :
dans laquelle
R¹ et R² représentent chacun, indépendamment l'un de l'autre, l'hydrogène, un halogène, de préférence le chlore ou le brome, un groupe alkyle en C₁-C₈, cycloalkyle en C₅-C₆, aryle en C₆-C₁₀, de préférence phényle, ou aralkyle en C₇-C₁₂, de préférence phényl-alkyle en C₁-C₄, plus spécialement benzyle,
R³ représente un radical hydrocarboné en C₁-C₁₂ et
n est égal à 1 ou 2, sous réserve que les substitutions géminales sont exclues,
par réaction de phénols de formule (II) : dans laquelle
R¹ et R² ont les significations indiquées en référence à la formule (I),
en présence de catalyseurs de condensation acides, anhydres, et en présence de dérivés organiques du soufre servant de catalyseurs auxiliaires, avec des cyclohexanones de formule (III) : dans laquelle
R³ et n ont les significations indiquées en référence à la formule (I),
caractérisé en ce que l'on utilise en tant que catalyseurs de condensation acides, anhydres, des résines styrène-divinylbenzène sulfonées, des polymères du styrène réticulés et sulfonés, des résines phénol-acide formaldéhyde sulfonique, et, en tant que catalyseur auxiliaire, en quantité de 0,001 à 0,2 mol/mole de cyclohexanone de formule (III), l'acide β-mercaptopropionique ou la 2-mercaptoéthylamine.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4032595A DE4032595A1 (de) | 1990-10-13 | 1990-10-13 | Verfahren zur herstellung von substituierten cyclohexyliden-bisphenolen |
| DE4032595 | 1990-10-13 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0481287A2 EP0481287A2 (fr) | 1992-04-22 |
| EP0481287A3 EP0481287A3 (en) | 1993-05-12 |
| EP0481287B1 true EP0481287B1 (fr) | 1996-01-17 |
Family
ID=6416257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91116809A Expired - Lifetime EP0481287B1 (fr) | 1990-10-13 | 1991-10-02 | Procédé pour la fabrication de cyclohexylidenebisphénols substitués |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0481287B1 (fr) |
| JP (1) | JPH04282334A (fr) |
| DE (2) | DE4032595A1 (fr) |
| ES (1) | ES2082081T3 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19539444A1 (de) * | 1995-10-24 | 1997-04-30 | Bayer Ag | Verfahren zur Herstellung von Bisphenolen unter Verwendung neuer Cokatalysatoren |
| JP3774789B2 (ja) | 1998-10-20 | 2006-05-17 | 本州化学工業株式会社 | 3,3,5−トリメチルシクロヘキシリデンビスフェノール類の製造方法 |
| US6255439B1 (en) * | 2000-08-31 | 2001-07-03 | General Electric Company | 1,1-Bis(4-hydroxyphenyl)-3-alkylcyclohexanes, method for their preparation and polycarbonates prepared therefrom |
| JP4472923B2 (ja) | 2000-09-11 | 2010-06-02 | 本州化学工業株式会社 | 1,1−ビス(4−ヒドロキシフェニル)−3,3,5−トリメチルシクロヘキサンの製造方法 |
| US7015365B2 (en) * | 2003-12-19 | 2006-03-21 | General Electric Company | Methods for preparing cycloalkylidene bisphenols |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE695169A (fr) * | 1966-03-09 | 1967-09-08 | ||
| US3760006A (en) * | 1970-03-06 | 1973-09-18 | Dow Chemical Co | Ion exchange catalysts for the preparation of bisphenols |
| DE3727641A1 (de) * | 1987-08-19 | 1989-03-02 | Bayer Ag | Mit thiazolinen modifizierte ionenaustauscher |
| NO170326C (no) * | 1988-08-12 | 1992-10-07 | Bayer Ag | Dihydroksydifenylcykloalkaner |
-
1990
- 1990-10-13 DE DE4032595A patent/DE4032595A1/de not_active Withdrawn
-
1991
- 1991-10-02 DE DE59107281T patent/DE59107281D1/de not_active Expired - Fee Related
- 1991-10-02 EP EP91116809A patent/EP0481287B1/fr not_active Expired - Lifetime
- 1991-10-02 ES ES91116809T patent/ES2082081T3/es not_active Expired - Lifetime
- 1991-10-08 JP JP3287201A patent/JPH04282334A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04282334A (ja) | 1992-10-07 |
| DE4032595A1 (de) | 1992-04-16 |
| EP0481287A3 (en) | 1993-05-12 |
| EP0481287A2 (fr) | 1992-04-22 |
| DE59107281D1 (de) | 1996-02-29 |
| ES2082081T3 (es) | 1996-03-16 |
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