EP0489637A1 - Verfahren zur Fabrikation einer faserigen Rohrform gebildet aus feuerfesten Fasern zur Herstellung eines Verbundwerkstoffes - Google Patents
Verfahren zur Fabrikation einer faserigen Rohrform gebildet aus feuerfesten Fasern zur Herstellung eines Verbundwerkstoffes Download PDFInfo
- Publication number
- EP0489637A1 EP0489637A1 EP91403260A EP91403260A EP0489637A1 EP 0489637 A1 EP0489637 A1 EP 0489637A1 EP 91403260 A EP91403260 A EP 91403260A EP 91403260 A EP91403260 A EP 91403260A EP 0489637 A1 EP0489637 A1 EP 0489637A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- staple fibers
- covering
- fibers
- preform
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 230000009970 fire resistant effect Effects 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 57
- 239000002243 precursor Substances 0.000 claims abstract description 16
- 239000011819 refractory material Substances 0.000 claims abstract description 9
- 230000008030 elimination Effects 0.000 claims abstract description 8
- 238000003379 elimination reaction Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 14
- 239000000919 ceramic Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 4
- 230000009466 transformation Effects 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000005336 cracking Methods 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 238000000280 densification Methods 0.000 abstract description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 description 11
- 229920002451 polyvinyl alcohol Polymers 0.000 description 11
- 229920000049 Carbon (fiber) Polymers 0.000 description 10
- 239000004917 carbon fiber Substances 0.000 description 10
- 239000004744 fabric Substances 0.000 description 10
- 238000009941 weaving Methods 0.000 description 9
- 229920002239 polyacrylonitrile Polymers 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 6
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 6
- 239000004753 textile Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229910010271 silicon carbide Inorganic materials 0.000 description 5
- 239000000470 constituent Substances 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 4
- 238000001764 infiltration Methods 0.000 description 4
- 229920003257 polycarbosilane Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 3
- 239000007833 carbon precursor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910052580 B4C Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
- D02G3/18—Yarns or threads made from mineral substances from glass or the like
Definitions
- refractory fibers are understood here to mean fibers in a state preceding the refractory state, the transition to the latter being most often effected by heat treatment.
- a carbon precursor is preoxidized polyacrylonitrile (PAN), or a pitch
- a silicon carbon precursor is polycarbosilane (PCS).
- Another problem encountered during the production of parts made of composite material is that of the accessibility of the internal porosity of the preform during densification.
- the liquid method consists of impregnating the preform with a precursor liquid of the material constituting the matrix and then transforming the precursor, generally by heat treatment.
- the gas process (chemical vapor infiltration) consists of placing the preform in an enclosure where a gas flow is introduced under determined temperature and pressure conditions to form the matrix material in contact with the fibers of the preform by decomposition of one or more constituents of the gas flow or by reaction between constituents thereof.
- the covering yarn has a low denier compared to that of the assembled staple fibers, so as not to leave too large voids within the preform after elimination of the covering yarn.
- the denier of the covering thread is preferably less than a tenth of that of the assembled staple fibers.
- fugitive material which constitutes the covering yarn, is meant here any material capable of being removed without leaving a residue on the yarn and without alteration of the refractory fibers.
- the fugitive material is a soluble polymer, such as a PVA (polyvinyl alcohol), or a polymer capable of being completely removed by heat treatment, such as polyvinyl acetate or polyethylene.
- the supply of the wire comprises a step of obtaining staple fibers, preferably long staple fibers, parallel to each other, in refractory material or in a precursor thereof. This is achieved for example by controlled stretching and cracking of a multifilament cable, as described in particular in document FR-A-2 608 641 for obtaining
- the fibers are left parallel to one another, and not twisted, the integrity of the thread being produced by covering with the thread of fugitive material.
- the covering is carried out by means of a known covering machine, for example the "Parafil” machine from the German company Spindelfabrik Suessen.
- the covering gives the yarn the necessary resistance to undergo textile operations, in particular weaving.
- the method according to the present invention can be implemented for all applications requiring the execution of textile operations on the thread, such as weaving and needling.
- the transformation of the precursor into refractory material is carried out after manufacture of the preform and after elimination of the covering wire.
- the covering thread is made of a removable material by heat, this elimination can be carried out during a rise in temperature carried out with a view to the transformation of the precursor by heat treatment.
- Example 1 Manufacture of a carbon fiber preform.
- the fabric After weaving, the fabric is washed in a water bath at 80 ° C for 10 minutes, then wrung and dried.
- the PVA covering yarn is completely dissolved and the fibers of the preoxidized PAN yarns expand within the fabric allowing direct needling thereof, without adding a layer of felt.
- the carbon fiber preform can then be densified by a material constituting a matrix, for example carbon or a ceramic, in order to obtain the composite material. desired with carbon fiber reinforcement. Densification is carried out by liquid means or by chemical vapor infiltration. The proliferation of fibers within the fibrous texture, resulting from the loosening of the untwisted fibers after elimination of the covering yarn, avoids the formation of dead volumes within the preform and consequently promotes a more complete and more homogeneous densification.
- a material constituting a matrix for example carbon or a ceramic
- Example 2 Manufacture of a ceramic fiber preform.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Nonwoven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Inorganic Fibers (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR909015128A FR2669940B1 (fr) | 1990-12-03 | 1990-12-03 | Fil forme a partir de fibres refractaires ou de leurs precurseurs et son application a la fabrication de pieces en materiau composite. |
| FR9015128 | 1990-12-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0489637A1 true EP0489637A1 (de) | 1992-06-10 |
| EP0489637B1 EP0489637B1 (de) | 1995-03-29 |
Family
ID=9402850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91403260A Expired - Lifetime EP0489637B1 (de) | 1990-12-03 | 1991-12-02 | Verfahren zur Fabrikation einer faserigen Rohrform gebildet aus feuerfesten Fasern zur Herstellung eines Verbundwerkstoffes |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US5228175A (de) |
| EP (1) | EP0489637B1 (de) |
| JP (1) | JP2854178B2 (de) |
| CA (1) | CA2056789C (de) |
| DE (1) | DE69108530T2 (de) |
| FR (1) | FR2669940B1 (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996037646A1 (fr) * | 1995-05-24 | 1996-11-28 | Societe Europeenne De Propulsion | Fil hybride pour la fabrication de preformes fibreuses de pieces en materiau composite et procede pour sa preparation |
| EP2636776A1 (de) * | 2012-03-05 | 2013-09-11 | Goodrich Corporation | Spiralförmiges Carbonfasergewebe mit reduzierten Garnondulationen und Herstellverfahren dafür |
| FR3162761A1 (fr) * | 2024-06-03 | 2025-12-05 | Safran Ceramics | Préforme fIbreuse figée par le materieu de guipage |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69229007T2 (de) * | 1991-01-16 | 1999-10-21 | Sgl Carbon Composites, Inc. | Verbundwerkstoffe aus siliciumcarbidfaserarmiertem Kohlenstoff |
| US6465100B1 (en) * | 1993-06-15 | 2002-10-15 | Alliant Techsystems Inc. | Densification of composite preforms by liquid resin infiltration assisted by rigid-barrier actinic gelation |
| JP2755361B2 (ja) * | 1993-06-30 | 1998-05-20 | 徹 糸井 | 多重織物の製造方法 |
| US6248417B1 (en) * | 1997-09-08 | 2001-06-19 | Cytec Technology Corp. | Needled near netshape carbon preforms having polar woven substrates and methods of producing same |
| US5952075A (en) * | 1997-09-08 | 1999-09-14 | Fiberite, Inc. | Needled near netshape carbon preforms having polar woven substrates and methods of producing same |
| FR2770233B1 (fr) * | 1997-10-27 | 2000-01-14 | Messier Bugatti | Procede de fabrication de preformes en fibres de carbone |
| DE10061028A1 (de) * | 2000-12-08 | 2002-06-20 | Eads Deutschland Gmbh | Verfahren zum Herstellen von mehrschichtigen TFP-Preforms mittels schmelzbaren Fixierfäden |
| US6820406B2 (en) | 2001-05-14 | 2004-11-23 | Cargill, Incorporated | Hybrid yarns which include plant bast fiber and thermoplastic fiber, reinforcement fabrics made with such yarns and thermoformable composites made with such yarns and reinforcement fabrics |
| US20030157323A1 (en) * | 2001-05-14 | 2003-08-21 | Mikhail Khavkine | Hybrid yarns which include oil seed flax plant bast fiber and other fibers and fabrics made with such yarns |
| US6833399B2 (en) | 2001-09-21 | 2004-12-21 | Cargill, Limited | Flowable flax bast fiber and flax shive blend useful as reinforcing agent |
| WO2005090664A1 (ja) * | 2004-03-22 | 2005-09-29 | Otas Company, Limited | 等方性ピッチ系炭素繊維紡績糸、それを用いた複合糸及び織物、並びにそれらの製造方法 |
| FR2902802B1 (fr) * | 2006-06-21 | 2008-12-12 | Snecma Propulsion Solide Sa | Structure fibreuse de renfort pour piece en materiau composite et piece la comportant |
| PL2532775T3 (pl) * | 2011-06-07 | 2013-12-31 | Climatex Ag | Podłoże tekstylne z wielu w różny sposób możliwych do utylizacji i/lub możliwych do wykorzystania materiałów, zastosowanie takiego podłoża tekstylnego i sposób przetwarzania takiego podłoża tekstylnego |
| ITUB20152386A1 (it) | 2015-07-22 | 2017-01-22 | Freni Brembo Spa | Materiale sagomato e procedimento di fabbricazione |
| JP6652000B2 (ja) * | 2016-06-29 | 2020-02-19 | 株式会社豊田自動織機 | 繊維強化複合材用プリフォーム及び繊維強化複合材 |
| JP6620771B2 (ja) * | 2017-02-08 | 2019-12-18 | 株式会社豊田自動織機 | 繊維構造体及び繊維強化複合材 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2021660A (en) * | 1978-04-26 | 1979-12-05 | Tba Industrial Products Ltd | Cored staple-fibre yarns |
| FR2608641A1 (fr) * | 1986-12-18 | 1988-06-24 | Schappe Sa | File de fibres de carbone |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3994762A (en) * | 1972-07-21 | 1976-11-30 | Hyfil Limited | Carbon fiber composites |
| JPS5898443A (ja) * | 1981-12-02 | 1983-06-11 | 新興機械株式会社 | ステ−プル状炭素繊維よりなる糸 |
| US4482601A (en) * | 1983-05-31 | 1984-11-13 | Albany International Corp. | Wet press papermakers felt and method of fabrication |
| US4885973A (en) * | 1988-12-14 | 1989-12-12 | Airfoil Textron Inc. | Method of making composite articles |
| JPH02210036A (ja) * | 1989-02-09 | 1990-08-21 | Gunze Ltd | 強化材用複合糸条 |
| JPH07316144A (ja) * | 1994-03-29 | 1995-12-05 | Sankyo Co Ltd | ジフェニルメチルピペラジン誘導体 |
-
1990
- 1990-12-03 FR FR909015128A patent/FR2669940B1/fr not_active Expired - Fee Related
-
1991
- 1991-12-02 DE DE69108530T patent/DE69108530T2/de not_active Expired - Lifetime
- 1991-12-02 EP EP91403260A patent/EP0489637B1/de not_active Expired - Lifetime
- 1991-12-02 CA CA002056789A patent/CA2056789C/en not_active Expired - Lifetime
- 1991-12-02 US US07/801,700 patent/US5228175A/en not_active Expired - Lifetime
- 1991-12-03 JP JP3318953A patent/JP2854178B2/ja not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2021660A (en) * | 1978-04-26 | 1979-12-05 | Tba Industrial Products Ltd | Cored staple-fibre yarns |
| FR2608641A1 (fr) * | 1986-12-18 | 1988-06-24 | Schappe Sa | File de fibres de carbone |
Non-Patent Citations (2)
| Title |
|---|
| JAPANESE PATENTS GAZETTE SECTION CH, WEEK 8329,11 JUNE 1983 DERWENT PUBLICATIONS LIMITED.,LONDON GB * |
| PATENT ABSTRACTS OF JAPAN vol. 014, no. 509 (C-0776)7 Novembre 1990 & JP-A-02 210 036 ( SATO AKIHIRO ) 21 Août 1990 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996037646A1 (fr) * | 1995-05-24 | 1996-11-28 | Societe Europeenne De Propulsion | Fil hybride pour la fabrication de preformes fibreuses de pieces en materiau composite et procede pour sa preparation |
| FR2734581A1 (fr) * | 1995-05-24 | 1996-11-29 | Europ Propulsion | Fil hybride pour la fabrication de preformes fibreuses de pieces en materiau composite et procede pour sa preparation |
| US6051313A (en) * | 1995-05-24 | 2000-04-18 | Societe Nationale D'etude Et De Construction De Moteurs D'aviation | Hybrid yarn for the fabrication of fibre preforms of composite parts, and method for its preparation |
| US6228786B1 (en) | 1995-05-24 | 2001-05-08 | Societe Nationale D'etude Et De Construction De Moteurs D'aviation | Hybrid yard for the fabrication of fiber preforms of composite parts, and method for its preparation |
| EP2636776A1 (de) * | 2012-03-05 | 2013-09-11 | Goodrich Corporation | Spiralförmiges Carbonfasergewebe mit reduzierten Garnondulationen und Herstellverfahren dafür |
| US10648106B2 (en) | 2012-03-05 | 2020-05-12 | Goodrich Corporation | Systems and methods for reduced crimp carbon fiber helical fabric |
| FR3162761A1 (fr) * | 2024-06-03 | 2025-12-05 | Safran Ceramics | Préforme fIbreuse figée par le materieu de guipage |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0586534A (ja) | 1993-04-06 |
| CA2056789C (en) | 1999-01-05 |
| FR2669940A1 (fr) | 1992-06-05 |
| JP2854178B2 (ja) | 1999-02-03 |
| DE69108530T2 (de) | 1995-12-21 |
| EP0489637B1 (de) | 1995-03-29 |
| US5228175A (en) | 1993-07-20 |
| CA2056789A1 (en) | 1992-06-04 |
| FR2669940B1 (fr) | 1994-10-21 |
| DE69108530D1 (de) | 1995-05-04 |
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