EP0504502A1 - Procédé et dispositif pour le traitement de déchets qui contiennent des substances nocives - Google Patents
Procédé et dispositif pour le traitement de déchets qui contiennent des substances nocives Download PDFInfo
- Publication number
- EP0504502A1 EP0504502A1 EP91250171A EP91250171A EP0504502A1 EP 0504502 A1 EP0504502 A1 EP 0504502A1 EP 91250171 A EP91250171 A EP 91250171A EP 91250171 A EP91250171 A EP 91250171A EP 0504502 A1 EP0504502 A1 EP 0504502A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluidized bed
- gas
- bed
- processed
- fluidized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000002699 waste material Substances 0.000 title claims abstract description 18
- 239000000126 substance Substances 0.000 title abstract description 9
- 230000001473 noxious effect Effects 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract description 44
- 239000007787 solid Substances 0.000 claims abstract description 21
- 239000012530 fluid Substances 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000004576 sand Substances 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 30
- 239000012876 carrier material Substances 0.000 claims description 15
- 239000000446 fuel Substances 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000013590 bulk material Substances 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims 4
- 239000003546 flue gas Substances 0.000 claims 4
- 230000001105 regulatory effect Effects 0.000 claims 3
- 239000004744 fabric Substances 0.000 claims 1
- 239000002737 fuel gas Substances 0.000 claims 1
- 238000007654 immersion Methods 0.000 claims 1
- 239000011261 inert gas Substances 0.000 claims 1
- 239000007800 oxidant agent Substances 0.000 claims 1
- 238000010791 quenching Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract 1
- -1 mill scale Substances 0.000 abstract 1
- 239000002002 slurry Substances 0.000 abstract 1
- 239000011230 binding agent Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000003344 environmental pollutant Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005202 decontamination Methods 0.000 description 2
- 230000003588 decontaminative effect Effects 0.000 description 2
- 238000005243 fluidization Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241000251539 Vertebrata <Metazoa> Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007849 furan resin Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 231100001240 inorganic pollutant Toxicity 0.000 description 1
- 239000010805 inorganic waste Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005200 wet scrubbing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/30—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
Definitions
- processing material such as industrial dusts and sludges, such as those obtained, for example, and in particular in iron and non-ferrous metallurgy, in filter systems, in washer systems, sewage treatment plants, etc., mill scale, (foundry) used sand and the like, in which a bed of bulk material heated from above is fluidized into a fluidized bed by introducing (fluid) gas at least in the region of an upper layer.
- the invention further relates to a device for carrying out the aforementioned method with a bed-forming wall, within which a bed consisting at least partially of material to be processed is to be formed, a fluidizing device for introducing fluidizing gas into the bed to form a fluidized bed, a heating device for heating the fluidized bed, and an exhaust pipe for discharging the combustion gases.
- waste materials of the aforementioned type are generated in large quantities in all possible technological processes and used to be - sometimes. until recently - as such dumped on landfills.
- the binder bentonite or the like is used.
- the surface of the sand grains is fixed in a shell-like manner by fireclaying (oolithisation), while molding sands with organic binders undergo thermal decomposition in the course of the casting process and thus sticky residues of carbon-rich degradation products of the organic binders on the surface of the sand grains.
- fireclaying oolithisation
- organic binders undergo thermal decomposition in the course of the casting process and thus sticky residues of carbon-rich degradation products of the organic binders on the surface of the sand grains.
- additives that contaminate the old sand such as sizing, glossy carbon, etc.
- a number of particularly pneumatic or mechanical processing methods are known for processing used sand, which separate the sands into a reusable material fraction and a non-convertible waste fraction that is enriched with pollutants.
- mechanical or mechanical / pneumatic processing can process the used sand to such an extent that a waste fraction is formed which only contains a small amount of material and which is not economically recoverable.
- the waste fraction is a particularly fine-grained, pollutant-rich substance that has to be decontaminated. When this substance is decontaminated, the total burnout of the organic substance must be ensured by a corresponding residence time in the reactor.
- mill scale which is known to be a mixture of FE and / or FEO and / or FE3O4 and FE2O3 with water and oil, which in different Grain (predominantly smaller than 500 ⁇ m) with partly very different levels of oil and water is obtained, whereby mill scale generally has only a relatively small proportion of other impurities such as Zn, Pb and alkalis.
- mill scale can be returned to a metallurgical production process as a very valuable raw material.
- waste materials such as sewage sludge, sludge from wet washing of furnace systems etc., contaminated soil, residues from production processes in the paint industry and the like. as well as other pasty or (at least partially) liquid substances or fine-grained solids of various types contaminated with pollutants.
- the present invention has for its object to provide a method (and a device suitable for carrying it out) with which such waste materials are both technically and economically and last but not least ecologically satisfactory with extensive separation or destruction of their pollutant components to reusable raw materials are to be processed.
- the material systems to be processed have different material properties, that of material conversion (combustion, drying, etc.) and the movement of substances in the fluidized bed must be taken into account.
- Solids have to be processed at different (limit) temperatures, whereby the maximum permissible temperature results from the properties of the respective solid.
- limit temperatures
- the length of time the solid remains in the fluidized bed up to the desired degree of material conversion depends on the solid and its grain structure.
- the solution to the procedural part of the above task generally consists in that the at least partially.
- Fluidized bed consisting of processing material is optionally additionally heated from above, the heating intensity being controllable or adjustable - that is, adjustable - so that the solid temperature on the one hand and the gas temperature prevailing in the gas space above the fluidized bed on the other hand - preferably separately - can be adjusted , it being expedient if - independently of this - the amount of fluid gas required to generate the optimal fluidization state can be adjusted. This is particularly true for very fine-grained reprocessed material.
- the fluidized bed can consist essentially entirely of material to be processed or, in an embodiment of the invention, can also contain a granular carrier material, in the latter case the material to be processed preferably being supplied to the carrier material in the lower third of the fluidized bed.
- the grain size of the carrier material is preferably (at least predominantly) larger than the particle size of the material to be processed, in order to ensure that the material to be processed can be viewed from the carrier material without falling below the required dwell time.
- the bulk density of the carrier material is preferably greater than the bulk density of the reprocessed material in these cases, and in particular also by the choice of the relative bulk densities, the dwell time of the material to be processed in the carrier layer during processing can be set as it were.
- the carrier material is at least substantially spherical.
- the fluidized bed can be operated in a manner known per se at least partially in a circulating manner and otherwise either oxidizing or also reducing, in which case the exhaust gas is to be subjected to an aftertreatment.
- the fluid gas can consist essentially of air (i.e. not of fuel), the amount of fluid gas supplied to the fluidized bed over time being dimensioned such that the oxygen it contains is (just) sufficient to contain the amount contained in the processed material
- the vortex speed of which is another highly preferred embodiment of the present invention can be adjustable within wide limits.
- the very fine-grained material to be processed is usually reduced Add water agglomerated to a suitable grain size. This prevents the fluidized bed from overheating and at the same time ensures that the required dwell time of the fine particles in the fluidized bed is maintained by the time required for the agglomerates to dissolve.
- the fluidized bed is preferably formed from the coarse fraction contained in the material to be processed.
- the fluidized bed is most preferably heated from above, preferably with high-speed burners, gaseous fuels having proven to be particularly useful as additional fuel (in addition to the fuel already contained in the substance to be processed).
- the fluidized bed is preferably kept at a steady temperature of about 750 to 950 ° C.
- the temperature in the solid on the one hand and in the gas space above the fluidized bed on the other hand can be set differently, and also the dwell time of the material to be processed in the fluidized bed.
- the fluidizing speed of the fluidized bed can be adjusted within wide limits in order to be able to adapt the operating conditions as optimally as possible to the respective needs of the material being processed.
- separator downstream of the fluidized bed. Separating solids, where it can then still be highly expedient to partially return the separated solid to the fluidized bed.
- mill scale this is introduced according to the invention into a hot, heated fluidized bed of high thermal capacity, which in this case is operated with a (different) carrier material or specifically with coarse mill scale, the fine mill scale appropriately disposed of overhead and the coarse scale on the foot the fluidized bed can be disposed of.
- a carrier material or specifically with coarse mill scale
- the moisture contained in the mill scale to be processed evaporates spontaneously when it is introduced into the fluidized bed, whereby / whereby the oil contained in the mill scale is also finely atomized and the oil adhering to the mill scale is spontaneously gasified, so that it is completely oxidized with the fluidizing gas air (or oxygen) constantly supplied to the fluidized bed.
- the drawing shows a schematic representation of a bunker 1 in which the waste material is collected.
- the waste material is fed to a moistening and agglomerating device 2 and the agglomerates formed here are introduced into the fluidized bed furnace 3.
- the agglomerates in their outer layer are suddenly heated to an operating temperature of approx. 800 to 850 ° C, the inorganic Pollutants can be fully implemented with the help of atmospheric oxygen. As a result of the good movement in the fluidized bed, the agglomerates are slowly consumed.
- Fine-grained solids are discharged overhead from the fluidized bed. These solids are separated from the gas flow in a separator 6 in order to protect the downstream heat exchanger 5 against wear.
- Solids leave the fluidized bed overhead or via side discharges 7a or 7b, the discharge 7b being used only from time to time for the disposal of non-vertebrate material.
- the furnace gas is cooled in a heat exchanger 5 while preheating the fluidized air.
- the solid In order to cool the solid discharged above the head and separated in the separator and the solid discharged laterally from the fluidized bed, the solid passes through a cooler 8.
- a high-speed burner 10 which is controllable with regard to its heating power is indicated above the fluidized bed 3, the burner mouth 11 of which can be adjusted to the wall 12 of the fluidized bed furnace 9 and to the surface 13 of the fluidized bed 3, namely the high-speed burner 10 is essentially in the center arranged and held on a bracket, not shown, in the roof of the fluidized bed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processing Of Solid Wastes (AREA)
- Incineration Of Waste (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Treatment Of Sludge (AREA)
- Treating Waste Gases (AREA)
- Gasification And Melting Of Waste (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4109136A DE4109136C2 (de) | 1990-03-20 | 1991-03-20 | Verfahren und Vorrichtung zum Aufbereiten schadstoffbelasteter Abfallstoffe |
| DE4109136 | 1991-03-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0504502A1 true EP0504502A1 (fr) | 1992-09-23 |
Family
ID=6427797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP91250171A Withdrawn EP0504502A1 (fr) | 1991-03-20 | 1991-06-29 | Procédé et dispositif pour le traitement de déchets qui contiennent des substances nocives |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0504502A1 (fr) |
| JP (1) | JPH04295507A (fr) |
| BR (1) | BR9104441A (fr) |
| CA (1) | CA2056194A1 (fr) |
| MX (1) | MX9101507A (fr) |
| RU (1) | RU2062796C1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5395596A (en) * | 1993-05-11 | 1995-03-07 | Foster Wheeler Energy Corporation | Fluidized bed reactor and method utilizing refuse derived fuel |
| BR0006651A (pt) * | 2000-09-13 | 2002-11-05 | Fernando Carvalho De Almeida | Processo e equipamento para o tratamento de resìduos contendo hidrocarbonetos. |
| US20160379727A1 (en) * | 2015-01-30 | 2016-12-29 | Studsvik, Inc. | Apparatus and methods for treatment of radioactive organic waste |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB740567A (en) * | 1952-04-22 | 1955-11-16 | Celleco Ab | Method and installation for regulating the heat transfer conditions in fluidised solids processes |
| CH440527A (de) * | 1962-12-19 | 1967-07-31 | Haniel & Lueg Gmbh | Verfahren zur Verbrennung von Klärschlamm unter Verwendung eines Wirbelschichtofens |
| DE2410477A1 (de) * | 1973-11-21 | 1975-05-22 | Babcock Hitachi Kk | Verfahren zur verbrennung von industrieabfall |
| EP0093632A1 (fr) * | 1982-04-30 | 1983-11-09 | Electricite De France | Procédé et installation de chauffage d'un lit fluidisé par injection de plasma, et applications à la synthèse des oxydes d'azote, à la gazéification d'une substance carbonée et à la réduction des minerais |
| EP0345467A1 (fr) * | 1988-05-10 | 1989-12-13 | Asea Brown Boveri Aktiengesellschaft | Réacteur à lit fluidifié |
-
1991
- 1991-06-29 EP EP91250171A patent/EP0504502A1/fr not_active Withdrawn
- 1991-08-09 JP JP3223624A patent/JPH04295507A/ja active Pending
- 1991-08-14 RU SU5001239 patent/RU2062796C1/ru active
- 1991-10-09 MX MX9101507A patent/MX9101507A/es not_active IP Right Cessation
- 1991-10-14 BR BR9104441A patent/BR9104441A/pt not_active IP Right Cessation
- 1991-11-26 CA CA 2056194 patent/CA2056194A1/fr not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB740567A (en) * | 1952-04-22 | 1955-11-16 | Celleco Ab | Method and installation for regulating the heat transfer conditions in fluidised solids processes |
| CH440527A (de) * | 1962-12-19 | 1967-07-31 | Haniel & Lueg Gmbh | Verfahren zur Verbrennung von Klärschlamm unter Verwendung eines Wirbelschichtofens |
| DE2410477A1 (de) * | 1973-11-21 | 1975-05-22 | Babcock Hitachi Kk | Verfahren zur verbrennung von industrieabfall |
| EP0093632A1 (fr) * | 1982-04-30 | 1983-11-09 | Electricite De France | Procédé et installation de chauffage d'un lit fluidisé par injection de plasma, et applications à la synthèse des oxydes d'azote, à la gazéification d'une substance carbonée et à la réduction des minerais |
| EP0345467A1 (fr) * | 1988-05-10 | 1989-12-13 | Asea Brown Boveri Aktiengesellschaft | Réacteur à lit fluidifié |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04295507A (ja) | 1992-10-20 |
| CA2056194A1 (fr) | 1992-09-21 |
| BR9104441A (pt) | 1992-11-24 |
| RU2062796C1 (ru) | 1996-06-27 |
| MX9101507A (es) | 1992-09-01 |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| AK | Designated contracting states |
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| 17P | Request for examination filed |
Effective date: 19930318 |
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| 17Q | First examination report despatched |
Effective date: 19940314 |
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| GRAG | Despatch of communication of intention to grant |
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| GRAH | Despatch of communication of intention to grant a patent |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 19960904 |