EP0560865A1 - Wundverbände und verfahren zu ihrer herstellung - Google Patents
Wundverbände und verfahren zu ihrer herstellungInfo
- Publication number
- EP0560865A1 EP0560865A1 EP92900841A EP92900841A EP0560865A1 EP 0560865 A1 EP0560865 A1 EP 0560865A1 EP 92900841 A EP92900841 A EP 92900841A EP 92900841 A EP92900841 A EP 92900841A EP 0560865 A1 EP0560865 A1 EP 0560865A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- collagen
- substrate
- cells
- skin
- wound dressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 41
- 238000004519 manufacturing process Methods 0.000 title description 4
- 230000008569 process Effects 0.000 title description 4
- 108010035532 Collagen Proteins 0.000 claims abstract description 141
- 102000008186 Collagen Human genes 0.000 claims abstract description 141
- 229920001436 collagen Polymers 0.000 claims abstract description 128
- 239000000758 substrate Substances 0.000 claims abstract description 75
- 210000004927 skin cell Anatomy 0.000 claims abstract description 39
- 239000001963 growth medium Substances 0.000 claims abstract description 10
- 230000010261 cell growth Effects 0.000 claims abstract description 7
- 210000002889 endothelial cell Anatomy 0.000 claims abstract description 6
- 239000012634 fragment Substances 0.000 claims abstract description 6
- 102000018997 Growth Hormone Human genes 0.000 claims abstract description 3
- 108010051696 Growth Hormone Proteins 0.000 claims abstract description 3
- 239000000122 growth hormone Substances 0.000 claims abstract description 3
- 230000003328 fibroblastic effect Effects 0.000 claims abstract 3
- 208000027418 Wounds and injury Diseases 0.000 claims description 64
- 206010052428 Wound Diseases 0.000 claims description 63
- 210000004027 cell Anatomy 0.000 claims description 33
- 210000003491 skin Anatomy 0.000 claims description 32
- 210000002950 fibroblast Anatomy 0.000 claims description 31
- 210000002919 epithelial cell Anatomy 0.000 claims description 19
- 239000011159 matrix material Substances 0.000 claims description 18
- 210000000981 epithelium Anatomy 0.000 claims description 17
- 210000001519 tissue Anatomy 0.000 claims description 15
- 239000011148 porous material Substances 0.000 claims description 14
- 239000003431 cross linking reagent Substances 0.000 claims description 12
- 210000001339 epidermal cell Anatomy 0.000 claims description 12
- 238000000338 in vitro Methods 0.000 claims description 12
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- 238000004113 cell culture Methods 0.000 claims description 7
- 206010011985 Decubitus ulcer Diseases 0.000 claims description 5
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 5
- LOKCTEFSRHRXRJ-UHFFFAOYSA-I dipotassium trisodium dihydrogen phosphate hydrogen phosphate dichloride Chemical compound P(=O)(O)(O)[O-].[K+].P(=O)(O)([O-])[O-].[Na+].[Na+].[Cl-].[K+].[Cl-].[Na+] LOKCTEFSRHRXRJ-UHFFFAOYSA-I 0.000 claims description 5
- 239000002953 phosphate buffered saline Substances 0.000 claims description 5
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- 230000001737 promoting effect Effects 0.000 abstract 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 16
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- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
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- PGSADBUBUOPOJS-UHFFFAOYSA-N neutral red Chemical compound Cl.C1=C(C)C(N)=CC2=NC3=CC(N(C)C)=CC=C3N=C21 PGSADBUBUOPOJS-UHFFFAOYSA-N 0.000 description 3
- 238000010186 staining Methods 0.000 description 3
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 3
- 241000283690 Bos taurus Species 0.000 description 2
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- 239000000515 collagen sponge Substances 0.000 description 2
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- IQFYYKKMVGJFEH-OFKYTIFKSA-N 1-[(2r,4s,5r)-4-hydroxy-5-(tritiooxymethyl)oxolan-2-yl]-5-methylpyrimidine-2,4-dione Chemical compound C1[C@H](O)[C@@H](CO[3H])O[C@H]1N1C(=O)NC(=O)C(C)=C1 IQFYYKKMVGJFEH-OFKYTIFKSA-N 0.000 description 1
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- 229920001287 Chondroitin sulfate Polymers 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical compound N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 description 1
- 206010063560 Excessive granulation tissue Diseases 0.000 description 1
- ZRTQSJFIDWNVJW-WYMLVPIESA-N Lanoconazole Chemical compound ClC1=CC=CC=C1C(CS\1)SC/1=C(\C#N)N1C=NC=C1 ZRTQSJFIDWNVJW-WYMLVPIESA-N 0.000 description 1
- 102000057297 Pepsin A Human genes 0.000 description 1
- 108090000284 Pepsin A Proteins 0.000 description 1
- 108010077465 Tropocollagen Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
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- 229940111202 pepsin Drugs 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- 231100000241 scar Toxicity 0.000 description 1
- 230000037390 scarring Effects 0.000 description 1
- 229920000260 silastic Polymers 0.000 description 1
- 210000001626 skin fibroblast Anatomy 0.000 description 1
- 230000008470 skin growth Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
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- 229920001059 synthetic polymer Polymers 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 239000003104 tissue culture media Substances 0.000 description 1
- 230000000472 traumatic effect Effects 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
- 230000003612 virological effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/14—Macromolecular materials
- A61L27/22—Polypeptides or derivatives thereof, e.g. degradation products
- A61L27/24—Collagen
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
- A61F2/10—Hair or skin implants
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/36—Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/56—Porous materials, e.g. foams or sponges
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/60—Materials for use in artificial skin
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N5/00—Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
- C12N5/06—Animal cells or tissues; Human cells or tissues
- C12N5/0697—Artificial constructs associating cells of different lineages, e.g. tissue equivalents
- C12N5/0698—Skin equivalents
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2310/00—Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
- A61F2310/00005—The prosthesis being constructed from a particular material
- A61F2310/00365—Proteins; Polypeptides; Degradation products thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K35/00—Medicinal preparations containing materials or reaction products thereof with undetermined constitution
- A61K35/12—Materials from mammals; Compositions comprising non-specified tissues or cells; Compositions comprising non-embryonic stem cells; Genetically modified cells
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N2502/00—Coculture with; Conditioned medium produced by
- C12N2502/09—Coculture with; Conditioned medium produced by epidermal cells, skin cells, oral mucosa cells
- C12N2502/094—Coculture with; Conditioned medium produced by epidermal cells, skin cells, oral mucosa cells keratinocytes
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N2502/00—Coculture with; Conditioned medium produced by
- C12N2502/13—Coculture with; Conditioned medium produced by connective tissue cells; generic mesenchyme cells, e.g. so-called "embryonic fibroblasts"
- C12N2502/1323—Adult fibroblasts
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N2502/00—Coculture with; Conditioned medium produced by
- C12N2502/28—Vascular endothelial cells
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N2533/00—Supports or coatings for cell culture, characterised by material
- C12N2533/50—Proteins
- C12N2533/54—Collagen; Gelatin
Definitions
- This invention relates to skin cell-carrying wound dressings suitable particularly but not exclusively for the treatment of wounds where the epidermal and at least part of the dermal components have been lost.
- wounds include, for example, burns, leg ulcers, pressure sores and skin graft donor sites.
- Skin cells are incapable of proliferating in vitro in suspension in a liquid culture medium. However, they can be made to proliferate in vitro on the surface of a suitable substrate and, under appropriate conditions, will multiply in stratified colonies and eventually produce a confluent layer.
- the substrate may, for example, be a synthetic polymer or collagen. Cultured skin cells may adhere to a polystyrene surface of a culture flask or other culture vessel.
- J F Burke et al, Ann Surg 94, 413, 1981 discloses the clinical use of a collagen-chondroitin 6-sulfate complex crosslinked with glutaraldehyde to form a sterilizable artificial der is in the form of a gel.
- This, artificial dermis is used in combination with a silastic artificial epidermis.
- the artificial dermis is grafted on to a wound bed and covered with the artificial epidermis, the former serving as a template for synthesis of fresh connective tissue.
- the artificial dermis gradually becomes host to populations of fibroblasts proliferating in a fresh connective tissue matrix which invades the artificial dermis, and vascularization takes place.
- the artificial dermis eventually suffers bio-absorption whereas the protective artificial epidermis remains intact and can be removed when clinically appropriate to expose a developed neodermis.
- Epithelial coverage of the neoder is takes place subsequently by providing an epidermal autograft in place of the removed artificial epidermis.
- E Bell et al, Science, Vol 211, 6 March 1981, 1052 -1056 discloses in vitro seeding with autologous urine epidermal cells of a pre-graft consisting of autologous fibroblasts obtained from the same murine donor and cast in a non- crosslinked collagen lattice.
- the epidermal cells cover the lattice rapidly and differentiate producing a multi- layered artificial epidermis which keratinizes.
- the resulting grafts were autografted to the donor and generally found to have a good take and to undergo vascularization.
- Non-crosslinked collagen substrate culture of skin cells is, for example, also described in A Eldad et al, Burns 13, 173 -180 (1987) and H Green et al, Proc Natl Acad Sc, 76, 5665 - 5668 (1979).
- Non-crosslinked collagen gels cannot be sterilized easily and this makes difficult the storage essential for keeping collagen substrate material readily available for use as a substrate and for keeping fibroblast-collagen lattices available for speedy epidermal post-culture.
- There are particular risks associated with storage of allograft lattices because of the possibility of transmission of infection from the donor. In use, it is necessary to rely on antibiotics and aseptic techniques to reduce the risk of infection and this is less reliable, more troublesome and more costly than sterilization.
- a further disadvantage of non-crosslinked collagen cells is that they may continue to contract under the influence of fibroblasts when applied to the patient as a graft.
- a wound dressing which comprises a sterile cell- growth supporting substrate comprising crosslinked collagen and carrying skin cells.
- the crosslinked collagen may be substantially anhydrous and whilst it may be porous so as to have a sponge-like constitution, this is by no means strictly essential.
- the dressing may comprise either or both of epidermal cells and dermal cells but the invention has special application as a cultured epidermal cell carrier.
- the dressing may, for example, comprise epithelial cells such as keratinocytes, fibroblast cells or endothelial cells.
- a preferred dressing for clinical use comprises cultured fibroblast cells interstitially invasive of the collagen and a cultured layer of epithelium which has attained at least sub-confluence, the culture of two cell types being advantageous in that for clinical use, it is preferred to use cultivated autologous epithelial cells since an autologous cell culture produces little or no immunological rejection from the host (patient) .
- the cells should have reached at least 30% confluence before transfer, preferably at least 40% confluence with a confluence of 50% or more being most preferred. It has been found that it takes from 5 to 7 days for epithelium to reach 50% confluence assuming an initial epithelial cell seeding density of 1.25 x 10 5 cells per cm 2 .
- Full confluence can be achieved in a period of from 7 to 10 days but a seeding density minimum of 6.25 x 10 4 cells per cm 2 is a pre-requisite for full confluence using the method of Roly 1975.
- Crosslinked collagen substrates produced as described hereinbefore will support the growth of all types of cells normally found in mammalian dermis and epidermis, and specifically provides a much improved culture environment for fibroblasts, and keratinocytes and other epithelial cells, as well as endothelial cells. Fibroblasts migrate through and divide within porous crosslinked collagen matrix and establish colonies faster than in non-crosslinked collagen and remodel the substrate without noticeable shrinkage of the dressing.
- a wound dressing in the form of an allograft or autograft precursor dedicated to a specific wounded patient and comprises of a porous crosslinked collagen matrix having allogenic or autologous fibroblast cells cultured interstitially therein and optionally a surface deposition of autologous epithelium or a surface sub-confluence of autologous cultured epithelium.
- the crosslinked collagen substrate will generally be in conformable sheet form.
- sheet is used as a convenient term of expression to denote a body having generally flat parallel opposed surfaces relatively large in size as compared to its thickness and includes collagen substrate in strip form.
- the substrate may be produced from any commercially available natural collagen, for example bovine tendon collagen.
- the collagen starting material is converted to an enzymatically digested uniform gel-like aqueous dispersion which can subsequently be cast, dried and covalently crosslinked.
- Suitable enzymes for digestion of the collagen include pepsin. Enzymatic digestion of the collagen is conducted in the presence of water and the resulting dispersion is generally homogenised and filtered to give a pourable liquid.
- the filter pore size may, for example, be less than 200 ⁇ m. Conveniently, the pore size of the filter will be less than 150 ⁇ m and preferably less than 120 ⁇ m. Conveniently, however, the filter size will be greater than 70 ⁇ m and preferably greater than 90 ⁇ m, for example lOO ⁇ m.
- the concentration of collagen in the collagen dispersion is normally selected as a balance between the properties of the final product and the practicalities of the casting by which the dispersion is converted to useful physical form.
- the concentration of collagen in the collagen gel dispersion will conveniently exceed 0.1% by weight. Concentrations greater than 0.25% by weight are preferred, particularly collagen gel concentrations of more than 0.5% by weight.
- the collagen concentration may preferably be about 2% by weight although this figure may be slightly exceeded in certain cases.
- the collagen dispersion is cast to form a sheet.
- the thickness of the cast sheet of collagen will depend on the depth of wound intended to be filled by the final dressing, subject generally to limitations imposed by practical needs for conformability.
- the thickness of the cast collagen sheet will generally not be greater than 20mm or less than 0.5mm, typically from 1 to 10mm. In practical terms, it should be thick enough to handle and to carry a culture of skin cells and thin enough for conformability.
- the thickness of the collagen will not in practice unacceptably restrict nutrients from reaching the cells carried by the crosslinked collagen substrate especially when the substrate is in porous form.
- Substantial final dressing thicknesses are viable in practice and enable the building up of a wound bed in deep wounds so as to restore skin contour. Drying of the cast collagen sheet is in practice often effected prior to crosslinking in the interests of ease of effective crosslinking, freeze-drying being preferred, but crosslinking can be effected pre-drying.
- the collagen in the so-cast sheet can conveniently be crosslinked using glutaraldehyde or formaldehyde although other crosslinkers, eg diamines, isocyanates and dicarboxylic acids can be used.
- glutaraldehyde or formaldehyde although other crosslinkers, eg diamines, isocyanates and dicarboxylic acids can be used.
- Formaldehyde is preferred.
- a typical crosslinking process comprises vapour tanning the cast collagen sheet with formaldehyde.
- Pre-processed commercially available crosslinked collagen suitable for use in the invention is sold under the trade mark COL ASTAT.
- a similar crosslinked collagen is one which has been renatured and covalently crosslinked utilizing readily available polyfunctional crosslinking agents, such as dialdehydes, dicarboxylic acids and diamines in a procedure which involves dissolving tropo-collagen in a buffer of pH 3.0 to 5.0 wherein the solution contains approximately 1% to 2% by weight of the collagen. Then 1% of a dialdehyde crosslinking agent such as glutaraldehyde of formaldehyde is added and the mixture frozen and stored for approximately 24 hours.
- Preferred substrates for use in the invention are of collagen crosslinked to a shrink temperature in the range from 40°C to 85°C (typically 55°C to 65°C) .
- post-crosslinking the collagen sheet is generally cut to a suitable size, packaged in bacteria proof pouches and terminally sterilized.
- the preferred method of sterilization is gamma irradiation practised after pouch sealing but as an alternative ethylene oxide gas may be brought into contact with the crosslinked collagen prior to sealing and residual amounts of ethylene oxide may be included in the pouch.
- Residual crosslinking agent which may be present after the crosslinking process may have a cytotoxic effect on the use of the crosslinked collagen as a substrate to support skin cell proliferation and must be removed to the point where the substrate is viable for this purpose. Removal will usually be carried out by washing, a sterile phosphate- buffered saline wash being preferred. Desirably, a formaldehyde residue should not exceed 0.02mg/g since levels above this are likely to be skin cell cytotoxic.
- Collagen pore size in known uses of non-crosslinked collagen for wound dressing is variable and has an influence on, for example, fibroblast proliferation and substrate invasion as well as angiogenesis. Whilst porosity is not an essential characteristic for the substrates used in this invention, it is advantageous for culture of fibroblast cells and accordingly dressings based on porous substrates represent a preferred embodiment of the invention. In practice, porosity characteristics in substrates used in this invention will be selected so that fibroblast migration into the body of the substrate is accommodated and for this purpose pores lO ⁇ m and above in size are desirable.
- the minimum pore size in a substrate will conveniently be 20 ⁇ m or more, for example, a pore size minimum greater than 30 ⁇ m (eg 50 ⁇ m) being a likely preference in practice.
- the range of pore sizes in the substrates used according to the invention will generally have a ceiling of less than lOOO ⁇ m.
- a dressing with a pore size ceiling of 300 ⁇ m is effective.
- An example of a suitable maximum pore size is 175 ⁇ m or less (eg 150 ⁇ m) .
- Pore size in preferred embodiments will thus range from 20 ⁇ m to 300 ⁇ m, for example, 20 to 250 ⁇ m or 50 to 300 ⁇ m.
- the crosslinked collagen may have a porous structure of which the mean pore size is in the range from 50 ⁇ m to 150 ⁇ m, the pores conveniently having a size distribution of from 20 ⁇ m to 250 ⁇ m.
- Porous substrates used in this invention can contain liquid culture medium and growth hormone interstitially.
- Skin cells may be seeded on to the substrates used according to the invention.
- Epithelial cells in dressings according to the invention are generally grown on the collagen substrate with the substrate immersed in a liquid culture medium to provide a substrate surface at the air:liquid interface. The cells then grow, stratify and differentiate at the interface.
- the surface on which the substrate is cast in production creates a smoother surface for growth of cells. It is accordingly this surface which should preferably be exposed at the air:liquid interface.
- the substrate may conveniently be in the form of a laminated bi-layer with such a surface exposed for receipt of a deposition of cells to be grown.
- Beneficial improvement in surface smoothness can be accomplished by lamination of a crosslinked collagen film first layer for carrying skin cells (eg one cast from a collagen dispersion containing 5% by weight or more of collagen, preferably 5% to 8% by weight of collagen) to a second collagen layer (eg a collagen sponge) which may be crosslinked or non-crosslinked, typically to the surface thereof on which the substrate second layer was cast.
- a crosslinked collagen film first layer for carrying skin cells (eg one cast from a collagen dispersion containing 5% by weight or more of collagen, preferably 5% to 8% by weight of collagen) to a second collagen layer (eg a collagen sponge) which may be crosslinked or non-crosslinked, typically to the surface thereof on which the substrate second layer was cast.
- the second layer may be crosslinked, in practice it may be preferred that the second layer will not be crosslinked; where the second layer is crosslinked, the film collagen may conveniently be crosslinked to substantially the same degree as the collagen in the second layer.
- Fibroblast cells migrate into a porous crosslinked collagen substrate even when deposited only at the substrate surface.
- fibroblast cells for culture are usually carried into the body of porous collagen by liquid culture medium and proliferate therein.
- tissue fragments such as skin plugs can be used to provide cells for culturing, the substrate conveniently being provided with receptacles therein for reception of such tissue fragments.
- Autologous skin plugs from the host (patient) can be excised and placed into corresponding holes in the collagen matrix. Such plugs would typically be 2 to 3mm in diameter. This provides for an immediately transferable dressing which could be used with immediacy for application over leg ulcers, traumatic excisions, and pressure sores.
- the skin cells migrate from the skin plugs into and on to the collagen matrix in situ and the matrix is subsequently resorbed into the wound.
- the invention enables a graft which has achieved transfer confluence to be available in a short time, perhaps only 5 days, without the need for prior planning or storage.
- the wound dressings described can be resorbed after 14 days with likely replacement by the patient's own skin tissue.
- a particular feature of the present invention is that because the collagen matrix does not contract significantly when placed into a wound, it reduces the risk of hypertrophic scar development.
- Crosslinked collagen substrate can be sterilized easily making storage and use less difficult. When seeded with fibroblasts in culture, the substrate does not contract significantly. This means that the dressing is substantially the same size at the transfer stage as it is at the cell seeding stage giving practical advantages in use.
- the invention provides a skin graft kit comprising a package housing a sterile crosslinked collagen sheet serving as a substrate for receipt in use of the kit of a deposit of epithelial cells and a sterile culture vessel sized to contain the collagen sheet, the collagen sheet and the culture vessel being disposed in a sterile environment defined by a bacterially-impermeable membrane.
- the package may provide a wall defining the bacterially- impermeable membrane.
- the package houses a bacterially-impermeable membrane envelope containing said collagen sheet and said culture vessel together or two such envelopes containing said collagen sheet and said culture vessel separately.
- the collagen sheet may support pre-cultured fibroblasts and be frozen.
- the invention also includes within its scope a method, whose preferred features are mentioned hereinbefore, of producing a crosslinked collagen skin cell culture substrate which method comprises treating collagen sheet crosslinked with a crosslinking agent which is incidentally cytotoxic to mammalian skin cells to remove crosslinking agent unconsumed by the crosslinking reaction, the treatment being continued until the sheet is capable of supporting skin cell culture as signified by survival of 80% of a deposit of skin cells on the substrate 12 hours after deposition.
- the invention includes within its scope an internally implantable bioabsorbable wound healing device comprising a sterile cell growth supporting substrate comprising crosslinked collagen and carrying endothelial or other tissue cells for in situ growth to supply endothelial or other tissue at the site of an internal wound.
- the invention also includes a method of wound treatment which method comprises applying to the wound (eg a peripheral wound) a wound dressing according to the invention of applying internally to a wound an implantable device as just described.
- the wound eg a peripheral wound
- the wound if external may be a burn, leg ulcer or skin graft donor site, or it may be a bed sore or other pressure sore.
- the dressing is useful for both full thickness and partial thickness skin wounds and for deep wounds may be of sufficient thickness to pack out the wound so as to restore skin profile.
- the invention provides a method of cosmetic skin treatment applied topically to an animal body skin surface which has suffered surgical or non-surgical perforative trauma which method comprises dressing to said surface a wound dressing according to the invention.
- crosslinked collagen as a substrate for in vitro culture of skin cells to produce a live tissue graft comprising skin cells and a crosslinked collagen substrate to which said skin cells are layer is adhered.
- Figure 1 is a photomicrograph X 20 obj showing the absence of outgrowth of epithelium from a skin plug placed in Collastat after 12 days;
- Figure 2 is a photomicrograph X 10 obj showing neutral red staining of epidermal cells cultured on Collastat for 13 days;
- Figure 3 shows a histological section (H & E; X 10 obj) through Collastat seeded with opidermal cells and cultured for 13 days;
- Figure 4 is a photomicrograph showing indirect immunoperoxidase staining of a dispased sheet of cultured epithelium grown on the top of a Collastat dressing for 4 days.
- Example 1
- Epithelium was cultured from skin plugs. A series of juvenile foreskin skin plugs 2 to 3mm in diameter were excised from human foreskin tissue discarded during surgery. Holes to accommodate the skin plugs were punctured in Collastat sheets and the plugs placed in the holes. The resulting cultures were each fed basally using the method of Barlow & Pye described in Barlow Y and Pye R J, Keratinocyte Culture in Methods in Molecular Biology, 1990, Ch 9, Humana Press.
- Epithelium was cultured by seeding of epithelial cells on Collastat. Epidermal cells isolated from human foreskin tissue discarded during surgery were seeded at seeding densities of, respectively, 1.5 x 10 6 cells and 3.6 x 10 6 cells on to two 25mm x 25mm Collagen sheet dressings. Adopting basal feeding using the keratinocyte culture medium referred to in Example 1, the seeded cells were cultured following the methods set out in Barlow Y and Pye RJ, Keratinocyte Culture in Methods in Molecular Biology, 1990, Ch 9, Humana Press. Histological examination reveals substantial epithelial cell growth after 20 days in the case of the culture seeded at a density of 1.5 x 10 6 cells.
- Epithelial confluence was cultured on Collastat.
- Epidermal cells (approximately 5.25 x 10 cells cm “2 ) were cultured to confluence in a culture flask according to the method of Barlow & Pye supra and the resulting sheet epidermis dispased from the culture flask and transferred without inversion on to a Collastat sheet.
- the resulting culture was incubated for four days basally fed with the culture medium described in Example 1.
- Epithelial development was examined post-incubation, the results being shown in Figure 4 (in Figure 4, a. indicates cultured epithelium growing on the top of the Collastat dressing, b. indicates migration of epithelium into the porous structure along the collagen and c. indicates collagen matrix) .
- Fibroblasts and endothelial cells were grown interstitially in a Collagen matrix.
- Human dermal fibroblasts and bovine endothelial cells were seeded at a concentration of 4 x 10 4 cells cm "2 on to Collastat sheet dressings pre-hydrated with 1 to 2 ml of a culture medium comprising DMEM supplemented with 10% by weight foetal calf serum. The cultures were incubated for up to 11 days at 37°C.
- Selected dressings were pulse labelled with tritiated thymidine ( 3 HTdR) at various points in time ( 3 HTdR is utilized by cells synthesizing DNA and is therefore an indicator of cell growth) .
- 3 HTdR tritiated thymidine
- Collastat dressings containing cells were stained at selected intervals with neutral red vital stain. Viability was assessed by incorporation of dye into the cells and by their morphology. Cells were observed to migrate through the entire dressing over a period of 52 days and to divide within the dressing material.
- Fibroblasts isolated from explant culture of human skin were seeded into Collastat dressings containing 0.02 mg maximum of formaldehyde per gram at a concentration of 4 x 10 4 cells cm "2 and were cultured in DMEM + 10% foetal calf serum for 2 to 3 days at 37°C.
- the dressings containing the so cultured fibroblasts were then raised to an air-liquid interface.
- the Collostat-fibroblast dressings were seeded with epithelial cells from the same donor, isolated by the method of Barlow & Pye supra at a density of 1.25 x 10 5 cells cm "2 and allowed to grow for 7 to 14 days at 37°C until confluence was reached.
- Epithelium was grown as an intact sheet over a period of 10 days on tissue culture plastic adopting the method of Barlow & Pye supra.
- the epithelial sheet was enzymatically removed by dispase.
- the sheet was then transferred to the top of a Collostat-fibroblast intermediate dressing as described in Example 5 and basally fed as described in Example 5.
- the epithelial sheet was maintained at an air- liquid interface and further cultured for about 4 days in vitro to allow the epithelium to adhere well to the collagen. Autografting of the resulting dressing was then effected as described in Example 5 with comparable results.
- a collagen dispersion containing 8% by weight collagen was cast to a thickness of 2mm on to sheets of siliconised paper and further sheets of siliconised paper placed over the exposed film surfaces. The laminates were then allowed to stand overnight at room temperature to partially dry. One of the release sheets was removed from each sample and the exposed surface contacted with the surface of a crosslinked collagen sheet. The crosslinked collagen sheets contained either 0.75% or 2.0% collagen by weight. The remaining release sheets were removed and the composites allowed to stand for a further overnight period at room temperature to fully dry the film component. Upon drying, the total thickness of the composite was between 3 and 4mm and the thickness of the film component was less than 0.5mm. After drying, the composites were sterilized by either an ethylene oxide sterilization procedure or by gamma irradiation.
- the composite collagen substrates were rinsed in phosphate buffered saline prior to culture of epithelial cells.
- the composites were then pre-hydrated with tissue culture medium as described in Example 2.
- the keratinocytes were seeded on to the surface of the films at seeding densities of approximately 1.25 x 10 5 cells per cm 2 . After 24 hours keratinocytes were observed to attach to the collagen films. Neutral red vital staining of these cells indicated that cells continued to divide and grow on the surface of the collagen film but did not migrate into the porous collagen sheet. After 72 hours, keratinocytes were observed to have achieved approximately 50% confluence, and full confluence was achieved after a period of between a week and ten days.
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB909026384A GB9026384D0 (en) | 1990-12-05 | 1990-12-05 | Wound dressings and processes for manufacture thereof |
| GB9026384 | 1990-12-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0560865A1 true EP0560865A1 (de) | 1993-09-22 |
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ID=10686483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP92900841A Withdrawn EP0560865A1 (de) | 1990-12-05 | 1991-12-04 | Wundverbände und verfahren zu ihrer herstellung |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0560865A1 (de) |
| JP (1) | JPH06503735A (de) |
| AU (1) | AU8952691A (de) |
| GB (1) | GB9026384D0 (de) |
| WO (1) | WO1992010217A1 (de) |
| ZA (1) | ZA919594B (de) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997026023A1 (en) * | 1996-01-19 | 1997-07-24 | Eth, Eidgenössische Technische Hochschule Zürich | Wound dressing and apparatus |
| WO1998013076A1 (en) * | 1996-09-24 | 1998-04-02 | Brigham And Women's Hospital | Cultured cell-seeded fibrous lattice for tissue replacement |
| JP2002506691A (ja) * | 1998-03-17 | 2002-03-05 | ティーイーアイ バイオサイエンシス インク | 組織修復及び再建に用いる生体高分子マット |
| US6179872B1 (en) | 1998-03-17 | 2001-01-30 | Tissue Engineering | Biopolymer matt for use in tissue repair and reconstruction |
| AU4351000A (en) * | 1999-04-15 | 2000-11-02 | Research Foundation Of State University Of New York, The | Cellular matrix system and use thereof |
| FR2792650B1 (fr) | 1999-04-20 | 2003-02-28 | Oreal | Equivalent de peau agee, son procede de preparation et son utilisation |
| DE10135275A1 (de) * | 2001-07-13 | 2003-01-30 | Jotec Gmbh | Implantat und Verfahren zu seiner Herstellung |
| WO2003101501A1 (en) * | 2002-06-03 | 2003-12-11 | Yissum Research Development Company Of The Hebrew University Of Jerusalem | A multi-layer collagenic article useful for wounds healing |
| US20040078090A1 (en) * | 2002-10-18 | 2004-04-22 | Francois Binette | Biocompatible scaffolds with tissue fragments |
| JP4681214B2 (ja) * | 2003-06-10 | 2011-05-11 | グンゼ株式会社 | コラーゲンスポンジの製造方法及び人工皮膚の製造方法 |
| US8227415B2 (en) | 2005-04-06 | 2012-07-24 | Fujifilm Manufacturing Europe B.V. | Non-porous film for culturing cells |
| WO2006107188A1 (en) * | 2005-04-06 | 2006-10-12 | Fujifilm Manufacturing Europe B.V. | A non-porous film for culturing cells |
| US20120323325A1 (en) * | 2011-06-16 | 2012-12-20 | Fulton Judith A | Autologous in situ tissue engineering |
| KR101335176B1 (ko) * | 2011-12-12 | 2013-11-29 | 테고사이언스 (주) | 상처 치유용 드레싱재제 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62246371A (ja) * | 1986-04-19 | 1987-10-27 | 株式会社 高研 | 人工皮膚及びその製造方法 |
| US4996154A (en) * | 1989-05-04 | 1991-02-26 | Millipore Corporation | Method for growing cellular tissue |
-
1990
- 1990-12-05 GB GB909026384A patent/GB9026384D0/en active Pending
-
1991
- 1991-12-04 WO PCT/GB1991/002146 patent/WO1992010217A1/en not_active Ceased
- 1991-12-04 AU AU89526/91A patent/AU8952691A/en not_active Abandoned
- 1991-12-04 JP JP4500492A patent/JPH06503735A/ja active Pending
- 1991-12-04 EP EP92900841A patent/EP0560865A1/de not_active Withdrawn
- 1991-12-05 ZA ZA919594A patent/ZA919594B/xx unknown
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| Title |
|---|
| See references of WO9210217A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH06503735A (ja) | 1994-04-28 |
| GB9026384D0 (en) | 1991-01-23 |
| WO1992010217A1 (en) | 1992-06-25 |
| ZA919594B (en) | 1992-08-26 |
| AU8952691A (en) | 1992-07-08 |
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