EP0574727B1 - Méthode de production d'un élément réfractaire à partir de deux matériaux différents - Google Patents
Méthode de production d'un élément réfractaire à partir de deux matériaux différents Download PDFInfo
- Publication number
- EP0574727B1 EP0574727B1 EP93108243A EP93108243A EP0574727B1 EP 0574727 B1 EP0574727 B1 EP 0574727B1 EP 93108243 A EP93108243 A EP 93108243A EP 93108243 A EP93108243 A EP 93108243A EP 0574727 B1 EP0574727 B1 EP 0574727B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- section
- component
- pressing
- alloys
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/04—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12021—All metal or with adjacent metals having metal particles having composition or density gradient or differential porosity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12028—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/1216—Continuous interengaged phases of plural metals, or oriented fiber containing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/1216—Continuous interengaged phases of plural metals, or oriented fiber containing
- Y10T428/12174—Mo or W containing
Definitions
- the invention is based on a component for high Temperatures, in particular from a turbine blade, according to the introductory part of claim 1.
- Such a component and a method for producing a such a component are described in DE 28 13 892 A1.
- the Component described is designed as a turbine impeller, which is achieved by hot pressing metal powders with different Particle structures and different chemical Compositions has been made.
- this turbine impeller was mechanical as a starting material for the blades pretreated powder of a nickel base superalloy, such as for example the alloy IN 792, with particles in the form flattened beads used.
- As starting material for the Impeller was a mechanically not pretreated powder another nickel-based superalloy, such as of alloy IN 100, used with spherical particles.
- the powder Due to the structure and chemical composition of the The powder is characterized by a good starting powder Corrosion resistance at high temperatures the impeller disc has high tensile strength and good Fatigue resistance.
- starting materials for the Turbine impellers are, however, only suitable alloys that like the very related nickel-based superalloys without Changing their structure and thus their properties exposed to high temperatures during hot isostatic pressing can be. Therefore, when making this Alloys are not used for the turbine impeller excellent properties for different ones Have tasks, but only if they differ considerably deviating temperatures can be hot compressed.
- the invention as specified in claims 1 and 5 is based on the task of a component, in particular to specify a turbine blade of the type mentioned at the outset, which operate when used in a high temperature Device, such as in particular a gas turbine is characterized by a long service life and at the same time a way to point, which makes it possible to simplify such a component and to be suitable for mass production.
- the component according to the invention is distinguished from comparable Components according to the state of the art by long service life. On the one hand, this is due to the fact that differently stressed parts of the component from different specified alloys exist, which correspond to the different stresses on the parts of the component are adjusted. Secondly, these alloys are selected that when hot compacting it becomes a bimetallic Composite material form a boundary layer of high strength.
- the Component according to the invention can therefore with great certainty absorb high thermal and mechanical loads, as they do for example when operating a gas turbine or a compressor Turbocharger occur.
- the one used to manufacture the components according to the invention is characterized in that the hot compression is carried out at temperatures at which the for desired physical or chemical properties desired structure of the alloys even with a large one Certainty is present if the ones that form the starting powder Alloys are very different chemical Have compositions.
- FIG. 1 and 2 and each as Turbine blade 1 designed components each contain one elongated airfoil 2 and one at one end of the Blade 2 molded blade root 3.
- Reference numeral 4 denotes a press can.
- This Press can encloses the in the embodiment according to Fig.1 Blade root 3 and has one filled by the blade 2 Opening 5, which is preferably by welding or Soldering the press can 4 to the airfoil 2 gas-tight is completed.
- the press can 4 encloses the entire turbine blade 1.
- the turbine blade 1 shown in FIG. 1 is produced as follows: A cast body designed as an airfoil 2 is guided with its one end through the opening 5 into the press can 4.
- the press can 4 which is preferably made of steel, is soldered or welded to the cast body in a gas-tight manner in the region of the opening 5.
- a cavity of the press can which accommodates the blade root of the turbine blade 1, is filled with alloy powder.
- the press can 4 is then evacuated and sealed gas-tight.
- Doped gamma titanium aluminides are used as the material for the cast body and for the powder alloys based on Titanium or nickel used.
- the one that forms the cast body Alloy is advantageously a gamma titanium aluminide with one Proportion of at least 0.5 and at most 8 atomic percent Dopant, such as one or more of the elements B, C, Co, Cr, Ge, Hf, Mn, Mo, Nb, Pd, Si, Ta, V, Y, W and Zr.
- a typical alloy is 48 Atomic percent Al, 2 to 4 atomic percent chromium and the rest besides has unavoidable impurities Ti.
- Typical alloys included in addition to unavoidable impurities and Ti either 6 Atomic percent Al and 4 atomic percent V or 24 atomic percent Al and 11 atomic percent Nb.
- the nickel-based alloy used in the form of powder can for example the alloy IN 792 (composition in Weight percent Ni -0.12 C - 12.4 Cr - 9.0 Co - 1.9 Mo - 3.8 W - 3.9 Ta - 3.1 Al - 4.5 Ti - 0.2 B - 0.1 Zr).
- the size of the powder particles is for all powders used less than 500 ⁇ m.
- Such titanium and nickel-based alloys are characterized by good ductility (> 10%) Room temperature.
- the mechanical resistance of the titanium base alloys however, this is not the case at high temperatures as high as that of gamma titanium aluminides.
- Nickel based alloys however, have a much higher density than gamma titanium aluminides.
- the finished by gas-tight closing of the press jug 4 Sample was placed in a press and at Use of a titanium base alloy at temperatures between 900 and 980 ° C hot isostatically compressed.
- a typical one Pressing process at approx. 950 ° C lasted at a pressure of approx. 200 MPa about 3 hours.
- the two alloys were under Formation of a boundary layer 6 pore-free to a bimetallic Composite material compressed.
- the structure and the are from the micrograph according to FIG Microstructure of a part of the frame indicated in Fig. 2 To remove turbine blade according to the invention. From this is it can be seen that the alloy forming the airfoil 2 a coarse-grained alloy that forms the blade root 3 has a fine-grained microstructure and that the boundary layer 6 connecting both alloys is almost unstructured and according to chemical analysis in the essentially of a binary TiAl alloy with a proportion of approximately 25 atomic percent Al is formed.
- the alloy forming the airfoil 2 has a ductility of approximately 0.5 to 1% at room temperature, while the alloy forming the airfoil 3 has a ductility of 18 to 20%. At a temperature of approximately 700 ° C., the airfoil 2 has a creep resistance which is considerably higher than the creep resistance of the nickel-base superalloys usually used in this temperature range.
- the turbine blade 1 shows a ductility of 0.5 to 1% corresponding to the material of the blade leaf 2, which means that the ductility of the blade is not negatively influenced by the boundary layer 6.
- the turbine blade 1 according to the invention is therefore characterized by a blade root 3 with high ductility and an airfoil 2 which is brittle at room temperature but has a high creep resistance at high temperatures.
- the strength of the boundary layer 6 is sufficient to ensure safe operation of the turbine blade 1 at high temperatures.
- a body made of a hot isostatic compacted powder are introduced.
- a body made of a hot isostatic compacted powder were approximately 100 g an alloy powder with 48 atom percent Al, 3 atom percent Cr, balance Ti and small amounts of impurities Temperatures between 1050 and 1300 ° C and a pressure of approx. 250 MPa hot isostatically compressed for approx. 3 hours. The compacted powder was then at temperatures heat treated between 1300 and 1400 ° C for a few hours. Of the resulting body was then shown in Figure 2 Press can 4 brought and at those described there Conditions together with that forming the blade root 3 Powder is hot isostatically compressed. The according to that Heat treatment and corresponding post-processing resulting turbine blade pointed towards the Turbine blade according to Figure 2 with consistently good Creep resistance increased ductility by approx. 50% Blade 2 at room temperature.
- the Gamma titanium aluminide existing blade one blade root 3 molded from a nickel-based alloy.
- the Press can 4 was evacuated and sealed gas-tight.
- hot isostatic pressing for approx. 3 hours at approx. 1000 up to 1250 ° C and a pressure of approx. 250 MPa pore-free bimetallic composite material made from after removing the press can 4, after heat treatment approx. 700 ° to 800 ° C and post-processing to remove material a turbine blade was manufactured according to the invention. At this turbine blade showed the boundary layer 6 in particular good strength.
- a press can 4 as a form for receiving the alloys to use a sintered mold, and compacting to Achieve turbine blade in a sintering process.
- the invention is not limited to turbine blades. she also refers to others mechanically at high temperatures heavily loaded components, such as integrally formed Turbocharger turbine wheels.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Composite Materials (AREA)
- General Engineering & Computer Science (AREA)
- Powder Metallurgy (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Claims (9)
- Elément pouvant être exposé à des températures élevées, en particulier aube (1) de turbine, comportant un corps d'élément comprenant au moins une première partie (emplanture d'aube 3) et au moins une deuxième partie (pale 2), dans lequel la première partie (3) est formée d'un matériau ductile et la deuxième partie (2) présente un matériau cassant par rapport au matériau ductile et chacun de ces deux matériaux contient l'un de deux alliages de compositions chimiques différentes, qui sont comprimés à température élevée en un matériau composite bimétallique avec formation d'une interface (6) reliant la première (3) et la deuxième (2) parties, le premier des deux alliages, qui forme la première partie, contenant principalement du titane et/ou du nickel, et le deuxième des deux alliages, qui forme la deuxième partie, étant une aluminite de titane gamma et présentant une proportion d'agent de dopage d'au moins 0,5 et au plus 8 pour cent en atomes.
- Elément suivant la revendication 1, caractérisé en ce que le deuxième alliage contient, comme agent de dopage, au moins un ou plusieurs des éléments B, C, Co, Cr, Ge, Hf, Mn, Mo, Nb, Pd, Si, Ta, V, Y, W et Zr.
- Elément suivant l'une quelconque des revendications 1 et 2, caractérisé en ce que le premier alliage, outre le titane, contient également de l'aluminium et du vanadium ou de l'aluminium et du niobium.
- Elément suivant l'une quelconque des revendications 1 à 3, caractérisé en ce que les première et deuxième parties sont imbriquées l'une dans l'autre au niveau de l'interface (6).
- Méthode de production de l'élément suivant la revendication 1, caractérisée en ce que, avant la compression à température élevée, un corps coulé à partir du deuxième alliage ou produit par la compression à température élevée de poudre du deuxième alliage est engagé par au moins une extrémité dans un moule réalisé sous la forme d'un cylindre de compression (4), et en ce que le premier alliage est versé dans le cylindre de compression sous la forme de poudre et mis en contact avec l'extrémité du corps située à l'intérieur du cylindre de compression (4).
- Méthode suivant la revendication 5, caractérisée en ce que le cylindre de compression (4) présente une ouverture (5) remplie par le corps engagé, qui est de préférence fermée par soudage ou brasage du cylindre de compression (4) au corps.
- Méthode suivant l'une quelconque des revendications 5 et 6, caractérisée en ce que la compression à température élevée est réalisée en utilisant un premier alliage à base de titane à des températures comprises entre 900 et 980°C.
- Méthode suivant l'une quelconque des revendications 5 et 6, caractérisée en ce que la compression à température élevée est réalisée en utilisant un premier alliage à base de nickel à des températures comprises entre 1100 et 1250°C.
- Méthode suivant l'une quelconque des revendications 7 et 8, caractérisée en ce que le matériau composite produit par la compression à température élevée est traité à chaud à des températures comprises entre 700 et 800°C.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4219469A DE4219469A1 (de) | 1992-06-13 | 1992-06-13 | Hohen Temperaturen aussetzbares Bauteil, insbesondere Turbinenschaufel, und Verfahren zur Herstellung dieses Bauteils |
| DE4219469 | 1992-06-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0574727A1 EP0574727A1 (fr) | 1993-12-22 |
| EP0574727B1 true EP0574727B1 (fr) | 1998-08-26 |
Family
ID=6461000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP93108243A Expired - Lifetime EP0574727B1 (fr) | 1992-06-13 | 1993-05-21 | Méthode de production d'un élément réfractaire à partir de deux matériaux différents |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US5395699A (fr) |
| EP (1) | EP0574727B1 (fr) |
| JP (1) | JPH06172816A (fr) |
| DE (2) | DE4219469A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014068A (zh) * | 2015-08-06 | 2015-11-04 | 潘桂枝 | 一种双金属复合材料的制备方法 |
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| DE10054229B4 (de) * | 2000-11-02 | 2018-06-28 | Ansaldo Energia Ip Uk Limited | Hochtemperaturlegierung |
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| WO2016022139A1 (fr) | 2014-08-08 | 2016-02-11 | Siemens Aktiengesellschaft | Système de pressage isostatique à chaud pour l'assemblage d'éléments modulaires utilisables dans un moteur à turbine |
| US10422228B2 (en) | 2016-04-12 | 2019-09-24 | United Technologies Corporation | Manufacturing a monolithic component with discrete portions formed of different metals |
| US20190040749A1 (en) * | 2017-08-01 | 2019-02-07 | United Technologies Corporation | Method of fabricating a turbine blade |
| RU178967U1 (ru) * | 2017-10-31 | 2018-04-24 | федеральное государственное бюджетное образовательное учреждение высшего образования "Уфимский государственный авиационный технический университет" | Лопатка турбомашины из алюминиевого сплава с упрочняющим слоем, содержащим углерод |
| US12173615B2 (en) | 2020-02-14 | 2024-12-24 | Rtx Corporation | Multi-zone blade fabrication |
| EP4105438B1 (fr) | 2021-06-18 | 2026-04-08 | RTX Corporation | Méthode de collage pour la réparation d'une pièce d'un moteur à turbine à gaz |
| EP4105450A1 (fr) | 2021-06-18 | 2022-12-21 | Raytheon Technologies Corporation | Système de contrôle de jeu passif produite par une technologie par frittage assisté par champ électrique (fast) |
| EP4105449A1 (fr) | 2021-06-18 | 2022-12-21 | Raytheon Technologies Corporation | Configuration hybride collée pour le joint d'air extérieur d'une aube (boas) |
| US12055056B2 (en) | 2021-06-18 | 2024-08-06 | Rtx Corporation | Hybrid superalloy article and method of manufacture thereof |
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| US4851053A (en) * | 1988-05-06 | 1989-07-25 | The United States Of America As Represented By The Secretary Of The Air Force | Method to produce dispersion strengthened titanium alloy articles with high creep resistance |
| US4828793A (en) * | 1988-05-06 | 1989-05-09 | United States Of America As Represented By The Secretary Of The Air Force | Method to produce titanium alloy articles with high fatigue and fracture resistance |
| US4897127A (en) * | 1988-10-03 | 1990-01-30 | General Electric Company | Rapidly solidified and heat-treated manganese and niobium-modified titanium aluminum alloys |
| US4904546A (en) * | 1989-04-03 | 1990-02-27 | General Electric Company | Material system for high temperature jet engine operation |
| US4916028A (en) * | 1989-07-28 | 1990-04-10 | General Electric Company | Gamma titanium aluminum alloys modified by carbon, chromium and niobium |
| CA2025272A1 (fr) * | 1989-12-04 | 1991-06-05 | Shyh-Chin Huang | Alliages d'aluminure de titane a haute teneur en niobium |
| US5080860A (en) * | 1990-07-02 | 1992-01-14 | General Electric Company | Niobium and chromium containing titanium aluminide rendered castable by boron inoculations |
| US5098653A (en) * | 1990-07-02 | 1992-03-24 | General Electric Company | Tantalum and chromium containing titanium aluminide rendered castable by boron inoculation |
| DE59103639D1 (de) * | 1990-07-04 | 1995-01-12 | Asea Brown Boveri | Verfahren zur Herstellung eines Werkstücks aus einer dotierstoffhaltigen Legierung auf der Basis Titanaluminid. |
| US5113583A (en) * | 1990-09-14 | 1992-05-19 | United Technologies Corporation | Integrally bladed rotor fabrication |
| US5098484A (en) * | 1991-01-30 | 1992-03-24 | The United States Of America As Represented By The Secretary Of The Air Force | Method for producing very fine microstructures in titanium aluminide alloy powder compacts |
| EP0513407B1 (fr) * | 1991-05-13 | 1995-07-19 | Asea Brown Boveri Ag | Procédé de fabrication d' une aube de turbine |
| US5226985A (en) * | 1992-01-22 | 1993-07-13 | The United States Of America As Represented By The Secretary Of The Air Force | Method to produce gamma titanium aluminide articles having improved properties |
-
1992
- 1992-06-13 DE DE4219469A patent/DE4219469A1/de not_active Withdrawn
-
1993
- 1993-05-21 DE DE59308916T patent/DE59308916D1/de not_active Expired - Fee Related
- 1993-05-21 EP EP93108243A patent/EP0574727B1/fr not_active Expired - Lifetime
- 1993-06-04 US US08/070,942 patent/US5395699A/en not_active Expired - Fee Related
- 1993-06-10 JP JP5138728A patent/JPH06172816A/ja active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014068A (zh) * | 2015-08-06 | 2015-11-04 | 潘桂枝 | 一种双金属复合材料的制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US5395699A (en) | 1995-03-07 |
| EP0574727A1 (fr) | 1993-12-22 |
| JPH06172816A (ja) | 1994-06-21 |
| DE59308916D1 (de) | 1998-10-01 |
| DE4219469A1 (de) | 1993-12-16 |
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