Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
  • B21D22/20—Deep-drawing
  • B21D22/28—Deep-drawing of cylindrical articles using consecutive dies
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
  • B21D22/20—Deep-drawing
  • B21D22/28—Deep-drawing of cylindrical articles using consecutive dies
  • B21D22/286—Deep-drawing of cylindrical articles using consecutive dies with lubricating or cooling means
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D37/00—Tools as parts of machines covered by this subclass
  • B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously

Definitions

• the invention relates to a device for drawing metal or etalloplastic boxes.
• Al alloys containing Mg (series 5000 according to the designations of the Aluminum Association) have a tendency to flu 10 ("galling" in English) on forming tools, in particular on rings or dies. stretching. It is therefore practically impossible to form boxes with bare metal; we therefore have recourse either to specific surface treatments (see FR-A-2627189) or to a coating of internal and / or external plastic.
• the first solution is relatively complex and expensive; as for the second, it presents another difficulty, which is the appearance of a defect called "roll-back" in English, the frequency of which is all the more important as the ratio of height (H) to diameter (D) is
• This defect occurs during the extraction of the container stretched on the punch, by the extractor, and is in the form of a pleating e accordion of the body of the container or by rolling of its free edge o
• organic material such as plastic, which has an elastic return which accentuates the hooping.
• a container stretching machine essentially consists of several coaxial dies of decreasing diameters and an axial punch, generally cylindrical, the latter successively pushing the blank through the dies in which its side wall is thinned and stretched (elongated); on common industrial machines, there are generally 3 of these channels.
• the device according to the invention therefore consists of at least one enclosure placed upstream of at least one of the stretching dies, semi-sealed manner, provided with a lubricant inlet opening and a discharge opening.
• the main characteristic of the invention is that, in each enclosure, immediately upstream of the corresponding die, a long and narrow cylindrical-conical annular precheck adjacent to the external surface of the box being stretched is arranged.
• This pre-room can be delimited externally by the industry itself or by an attached mancho; it consists of an optional cylindrical annular part, extended, on the side of the die, by a conical connection part.
• this tool can be used in various ways:
• FIG. 1 shows an axial sectional view of the device, for the stretching of a metalloplastic box
• FIG. 3 shows a sectional view of the assembly used for drawing Al alloys of the 5000 series (example 3)
• FIG. 4 shows a sectional view of the die and the die holder of fig. 3
• FIG. 5 shows a side view of fig. 4
• FIG. 6 shows in enlarged view detail A of FIG. 4.
• the device therefore comprises an enclosure 1 provided with an opening 2 for introducing the lubricant 9, fixed upstream of the drawing die 3 by screws 4 (not shown); it is provided with a discharge opening 12.
• This chamber is closed upstream by a wall 13 and contains a sleeve 5 which delimits with the external surface 14 of the container 6 during drawing, located on the punch 7 , an annular space 10 of thickness j and length 1; the reference 11 shows schematically the extractor.
• the device is supplemented for example by an O-ring 8 located between the enclosure 1 and the wall 14 of the container 6.
• the wall 13 can be replaced by the guide ring (not shown) located after the upstream die, and which has a positive clearance with respect to the surface outer of the can body of a few hundredths of a mm.
• the above device was used under the following conditions on a machine comprising 3 drawing dies, this device being mounted upstream of the third die.
• the lubricant used is demineralized water added with 0.05% of a surfactant: F0RAFAC 1110 (Company AT0CHEM) and the flow rate of which is 0.17 1 / sec.
• the drawing rate was 30.6% on the first channel, 28.8% on the second and variable on the third.
• This test relates to the drawing of boxes in 5182.
• the device used shown in FIG. 3, comprises 3 stretching dies 3A, 3B, 3C made of tungsten carbide supported by the die holders 30A
• Each spacer has a lubricant inlet 2 9 and a lubricant outlet (not shown) 12.
• the punch 7 is shown in dotted lines.
• the die holder 31 (or 32 or 33) comprises a ring 3 for distributing the lubricant and distribution channels 36, arranged tangentially at the opening 37 of the die 3A.
• the annular prechamber, object of the invention, used for this test a cylindrical length of 12 mm (fig.) And a thickness jo (fig. 6) d
• the diameter of the punch was 65.760 mm and the diameter of the die respectively 66.290 mm (3A); 66.137 mm (3B) and 65.979 mm (30.
• the lubricant flow rate consisting of water with NALCO XL 174 at 3% vol (from St ⁇ NALCO) at a temperature of 40 ° C is 96 liters / mi distributed in 321 / min on the 1st die, 321 / min on the 2nd die and 321 / min on the 3rd die
• the striking rate was 280 strokes / min on a CMB typ B4 "body maker".
• the device according to the invention has the advantage of being able to be easily mounted on existing drawing machines, giving them the possibility:

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Shaping Metal By Deep-Drawing, Or The Like (AREA)

Applications Claiming Priority (1)

Publications (1)

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• 1992
  • 1992-05-04 EP EP92910886A patent/EP0592461A1/de not_active Withdrawn
  • 1992-05-04 WO PCT/FR1992/000403 patent/WO1993022079A1/fr not_active Ceased
  • 1992-05-04 US US08/167,957 patent/US5460024A/en not_active Expired - Lifetime

Non-Patent Citations (1)

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