EP0594818A1 - Matiere textile et procede pour sa fabrication - Google Patents

Matiere textile et procede pour sa fabrication

Info

Publication number
EP0594818A1
EP0594818A1 EP93909890A EP93909890A EP0594818A1 EP 0594818 A1 EP0594818 A1 EP 0594818A1 EP 93909890 A EP93909890 A EP 93909890A EP 93909890 A EP93909890 A EP 93909890A EP 0594818 A1 EP0594818 A1 EP 0594818A1
Authority
EP
European Patent Office
Prior art keywords
pieces
textile material
carrier
textile
material according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP93909890A
Other languages
German (de)
English (en)
Other versions
EP0594818B1 (fr
Inventor
Günter TESCH
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19924214869 external-priority patent/DE4214869C2/de
Priority claimed from DE19924214870 external-priority patent/DE4214870C2/de
Application filed by Individual filed Critical Individual
Publication of EP0594818A1 publication Critical patent/EP0594818A1/fr
Application granted granted Critical
Publication of EP0594818B1 publication Critical patent/EP0594818B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

Definitions

  • the invention relates to a textile material and a method for its production.
  • Non-spinnable textile waste is used in the paper industry for the production of felt cardboard or in corrugated cardboard layers.
  • the earlier use for the production of cleaning and scrubbing rags has also declined infoige the constantly increasing demands on the one hand and by replacing the earlier scrubbing rags with nonwovens and special paper qualities on the other.
  • textile waste has to be largely disposed of in landfills.
  • the material is characterized by its low cost compared to conventional textile materials of this type.
  • a layer of pieces is arranged on both sides of the carrier. This results in a textile material, the appearance of which can be the same or very different from both sides, with both sides being covered over the entire surface.
  • pieces for the textile material according to the invention can be produced by punching or cutting.
  • shapes are preferred which lead to a uniform structure of the desired thickness.
  • the piece size ranges from a few millimeters to a few centimeters in width and length.
  • the cheapest and most advantageous piece production is done by cutting into strips, the width of the strips between 1 and 6 mm and their length between 30 and 60 mm. In these sizes, the required pieces can be uniformized particularly well and distributed evenly evenly on the carrier and act uniformly after the manufacturing process has been completed.
  • the individual pieces consist of different textile materials, the materials differing in both their composition and color, the external appearance of the textile material produced can be influenced accordingly. If the pieces are punched out or cut into uniform structures and have e.g. uniform size or shape (heart shape, frayed, smooth cut, etc.), the resulting textile material is particularly well suited for the production of further products.
  • the carrier consists of a woven fabric, knitted fabric, nonwoven fabric, film or mesh material, for example of polypropylene tapes or of monofilaments or multifilaments. It is favorable if the So-called "patch carpets" consisting of textile waste are known. In particular, strip-shaped waste is bound into a type of yarn and woven as a weft in such a carpet.
  • ornate blankets in which used textiles or fabric remnants are artificially sewn onto an underlay.
  • the remnants of the fabric are usually selected carefully and matched and connected to the base at their edges.
  • the object of the present invention is to provide a textile material in which pieces of textile material which has already been processed are assembled in a simple manner to form a new material.
  • the textile material according to the invention Due to the design of the textile material according to the invention in such a way that at least one piece layer made of processed textile material is connected to a support over the entire surface by needling or gluing, a new textile material is produced which is suitable for further processing methods, in particular for the production of new items of clothing and the like.
  • the textile material according to the invention is suitable for use as a lining, e.g. for waterproof clothing.
  • the material has favorable usage properties such as relatively high longitudinal and transverse tensile strength.
  • the textile material according to the invention enables textile waste to be used economically. It is also a product that Properties of the selected carrier correspond to the desired mechanical properties of the finished product, in particular the desired longitudinal and transverse tensile strength.
  • the desired properties of the finished product can be influenced in a targeted manner unevenly, next to one another or one above the other.
  • either the carrier is provided with an adhesive layer applied on one or two sides, or that the textile pieces have an adhesive layer or are impregnated with adhesive and finally that both the carrier and the textile pieces or Pieces are provided with adhesive. This is particularly important if, as already described above, several piece layers are to be applied.
  • the textile structure produced by the method according to the invention is particularly easy to sew and easy to cut. It can be used as a raw material for various other products;
  • the textile structure produced by the method according to the invention is suitable as a material for lining material, insulating material, wiping cloths, decoration, wall cladding or as an interlining material.
  • the process for producing the textile material according to the invention is carried out in such a way that the pieces originating from a processed textile material are first placed loosely on a support, covering its entire surface, and then connected to it by needling or gluing.
  • the pieces are only passively penetrated by the fibers of a fiber layer deposited on the piece layer and, in the case of several layers, fastened to one another and in any case to the carrier.
  • fibers in the form of a light fiber fleece are applied to the needle side of the pieces before needling appropriate.
  • threads or fibers can be pulled out of the pieces and used for active needling according to the embodiment according to claim 13. With this type of production, the additional fibers / nonwoven fabric can be dispensed with at least in part.
  • the pieces deposited on the carrier are bonded under the action of elevated temperature and pressure.
  • the temperature and pressure can be applied by a hot rolling process.
  • the carrier with the pieces arranged thereon passes through a pair of rollers, for example.
  • the carrier ver with an adhesive layer can be seen which is already adhesive at room temperature.
  • a carrier with the layer of chips arranged thereon only needs to be exposed to pressure, for example a cold rolling process.
  • the desired properties of the finished product can be influenced by the targeted arrangement of the pieces on the carrier layer. Other materials can also be glued on. When placing the pieces or pieces in several layers, make sure that the layer furthest from the carrier is glued to it.
  • the method provides that the textile pieces or pieces are initially aligned after being placed on the carrier in such a way that they are at a predetermined angle to the carrier and then glued to it. This means that the pieces get an alignment and maintain it. They are glued to the carrier only along their "contact edge or contact edge”. Textile fabrics produced in this way are characterized by a voluminous appearance. In addition, a particularly advantageous area coverage can be achieved by this method step. If a very good adhesive film is used as the carrier, a roof-tile or terry-like arrangement of the pieces is possible.
  • the finished textile material can also be solidified, e.g. by spraying, soaking, coating with adhesive or applying a synthetic resin dispersion. This is useful if a higher resistance, strength, tightness, etc. of the finished product is required.
  • the pieces or pieces can also be thermoplastic binding fibers or pieces like fiber balls are added. This leads to an increase in the bond and the durability of the product to be manufactured. If further effects are achieved, such as glitter effects or color dots, then metallized pieces of foils, textiles or the like can also be added.
  • Fig. 1 A schematic representation of a plant for the production of textile material according to the invention.
  • Fig. 3 A schematic representation of a section through a textile material before needling.
  • Fig. 4 A schematic representation of a section through a textile material after needling.
  • a system for carrying out the method has a discharge device 1, a conveyor device 2, and a pair of rollers 3.
  • the pieces or pieces 5 of processed textile material discharged from the discharge device 1 are placed on a carrier 4.
  • the pieces 5 can be glued to the carrier 4 as soon as they are placed on the carrier 4; this is the case when the carrier 4 is provided with an adhesive layer which is already binding at room temperature.
  • the adhesive connection of the carrier 4 with the pieces 5 can also take place under the influence of temperature and pressure, for example in a hot rolling process.
  • the non-glued pieces are removed with a brush 6.
  • FIG. 2 shows a textile material which has pieces 5 arranged and aligned on a carrier 4.
  • the pieces 5 are connected to the carrier 4 only along their lower contact edge 7.
  • the textile material 7 shown in FIG. 3 has a carrier 8, a first textile piece layer 10 and a second textile piece layer 9.
  • the piece layer 10, which is located on the underside of the carrier 8, consists of pieces 10a, 10b, which have a very loose fiber bond, so that in a needling process the needling takes place with the fibers drawn out of the pieces 10a, 10b.
  • the needling is carried out with needling fibers, which are removed from a light non-woven fabric 11, which is arranged on the piece layer 9.
  • the individual pieces 10a, 10b, 9a, 9b are firmly connected to the carrier 8 in the textile material 7 by needling.
  • the needling is first carried out from above (piece layer 9) and the fibers 12 are needled through the textile layers 9, 10 and the carrier 8.
  • the fibers of the layer 10 can be needled from below into the layer 10, the carrier 8 and partly the layer 9 immediately after the needling process of the layer 9 or, in a second process, after the surface structure has been turned over from above.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

L'invention concerne une matière textile comportant un support (4, 8) et des pièces de matière textile (5, 9a, b, 10a, b) reliées à ce support. Le support (4, 8) de la matière textile est recouvert sur toute sa surface d'une pluralité de pièces plus ou moins grandes (5, 9a b, 10a, b) qui forment au moins une couche (9, 10) et lui sont reliées fixement par collage ou aiguilletage. Ces pièces plus ou moins grandes (5, 9a, b, 10a, b) proviennent de matières textiles en nappe, qui ont déjà été traitées.
EP93909890A 1992-05-05 1993-05-04 Matiere textile et procede pour sa fabrication Expired - Lifetime EP0594818B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19924214869 DE4214869C2 (de) 1992-05-05 1992-05-05 Textiles Flächengebilde
DE19924214870 DE4214870C2 (de) 1992-05-05 1992-05-05 Verfahren zur Herstellung eines Flächengebildes unter Verwendung von textilem Abfallmaterial und danach hergestelltes, textiles Flächengebilde
DE4214869 1992-05-05
DE4214870 1992-05-05
PCT/EP1993/001086 WO1993022487A1 (fr) 1992-05-05 1993-05-04 Matiere textile

Publications (2)

Publication Number Publication Date
EP0594818A1 true EP0594818A1 (fr) 1994-05-04
EP0594818B1 EP0594818B1 (fr) 1998-02-25

Family

ID=25914564

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93909890A Expired - Lifetime EP0594818B1 (fr) 1992-05-05 1993-05-04 Matiere textile et procede pour sa fabrication

Country Status (6)

Country Link
EP (1) EP0594818B1 (fr)
AT (1) ATE163451T1 (fr)
AU (1) AU4064293A (fr)
CA (1) CA2112889A1 (fr)
DE (1) DE59308172D1 (fr)
WO (1) WO1993022487A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2427357A (en) * 2005-06-22 2006-12-27 Bandvulc Tyres Ltd Carpet underlay
DE102006001098A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Bahnförmiges Material mit einer Deckschicht und mit einer Trägerschicht
DE102006001094A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Abriebfenster, wasserfester Boden- und Wandbelag
DE102006001093A1 (de) * 2006-01-09 2007-07-12 TESCH, Günter Textiler Boden- und Wandbelag mit einer kugelförmige Faseraggregate enthaltenden Sichtschicht

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10084C (de) * F. BOUHON in Verviers, Belgien Apparat zum Fixiren von Textilstoffen auf Filz oder filzartigen Stoffen
AT280927B (de) * 1964-12-08 1970-04-27 Vyzk Ustav Bavlnarsky Textilverbundstoff für Dekorationszwecke
US4341829A (en) * 1980-02-06 1982-07-27 Gold Kenneth A Fabric and method of manufacture using selvage bands

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9322487A1 *

Also Published As

Publication number Publication date
AU4064293A (en) 1993-11-29
WO1993022487A1 (fr) 1993-11-11
DE59308172D1 (de) 1998-04-02
CA2112889A1 (fr) 1993-11-11
ATE163451T1 (de) 1998-03-15
EP0594818B1 (fr) 1998-02-25

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