EP0602631A1 - Procédé pour la construction d'une rangée d'aubes statoriques, en particulier pour un compresseur axial - Google Patents
Procédé pour la construction d'une rangée d'aubes statoriques, en particulier pour un compresseur axial Download PDFInfo
- Publication number
- EP0602631A1 EP0602631A1 EP93120255A EP93120255A EP0602631A1 EP 0602631 A1 EP0602631 A1 EP 0602631A1 EP 93120255 A EP93120255 A EP 93120255A EP 93120255 A EP93120255 A EP 93120255A EP 0602631 A1 EP0602631 A1 EP 0602631A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- end section
- parts
- blade
- openings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 9
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims abstract description 5
- 239000011151 fibre-reinforced plastic Substances 0.000 claims abstract description 5
- 238000003780 insertion Methods 0.000 claims abstract description 4
- 230000037431 insertion Effects 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 2
- 230000008719 thickening Effects 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229920000271 Kevlar® Polymers 0.000 claims 1
- 125000003118 aryl group Chemical group 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 239000000919 ceramic Substances 0.000 claims 1
- 239000003822 epoxy resin Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 239000004761 kevlar Substances 0.000 claims 1
- 229920000647 polyepoxide Polymers 0.000 claims 1
- 229920001721 polyimide Polymers 0.000 claims 1
- 239000009719 polyimide resin Substances 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 239000002131 composite material Substances 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract 1
- 230000006378 damage Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000011324 bead Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003733 fiber-reinforced composite Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
- F01D9/042—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators
- F01D9/044—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators permanently, e.g. by welding, brazing, casting or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/282—Selecting composite materials, e.g. blades with reinforcing filaments
Definitions
- the invention relates to a method according to the preamble of patent claim 1.
- Modern axial compressors require aerodynamically optimized, extremely slim blade profiles; attempts are being made in particular to manufacture the guide vanes of the axial guide vanes from a fiber-reinforced plastic; in addition to a reduction in weight, this has the advantage that a blade breakage caused in extreme cases does not cause any appreciable damage to subsequent, e.g. metallic rotor blades caused by hitting fragments.
- the steps are essentially as follows: wrapping an outer housing ring with a layer of fiber-reinforced adhesive tape; Contribution distributed over the scope Cutouts in the openings in the outer housing ring; Cutting out the tape at the recesses; Inserting the blades with foot-like end parts into the recesses; Securing the blades in the recesses of the outer housing ring; machine incorporation of a circumferential recess in each of the foot-like end parts; extensive further tape winding through the circumferential recesses in the end parts.
- the tape wound in the manner of a ring can be connected to the outer housing ring and to the foot-like end parts by a synthetic resin adhesive.
- a complete dissolution of the blade / ring assembly is generally also required in the prior art with plastic blades if a combination of a radially outer and radially inner housing ring is provided, and in the case of blade damage that with a radially inner and radially outer base profile blade anchored between ring segments must be removed.
- the invention has for its object to provide a method of the type mentioned and at least one device for carrying out, with which the fiber-reinforced plastic blades on the outer and / or inner ring can be fixed in a relatively simple and reliable manner so that the Attachment does not cause any subsequent material and strength impairments of the blade material and ring structures; furthermore, damaged blades should be easily exchangeable locally without lattice dismantling.
- the task is primarily according to the procedure according to claim 1 solved according to the invention.
- This arrangement allows a metallic outer ring to be made on the material side (wall thickness) and relatively weak in terms of strength and light weight. This applies all the more in connection with an outer ring made of a fiber-reinforced composite material (e.g. GRP or CFRP).
- a fiber-reinforced composite material e.g. GRP or CFRP
- the relevant end section of the guide vane which is optionally also provided with a longitudinal slot, so that at least two parts of the end section can be bent towards one another in the opposite direction as "flaps", is part of the vane which is prefabricated in this way; it can be, for example, jacket parts of the airfoil which protrude radially from the openings and which is made from wound fiber composite layers;
- the end section can be a square component, manufactured together with the rest of the blade and thickened with respect to the blade, for example with its entire length, with which the blade initially sits loosely at the opening on the ring before the bending and fastening takes place. Subsequent processing operations of the plastic blade are advantageously eliminated, as is a plastic housing ring (groove cutouts), which practically does not damage the composite structure (Fiber splicing) cannot be realized.
- the invention can be used in a so-called “inner ringless” guide vane; with comparatively simple blade assembly or disassembly, use with a guide vane with an outer and inner ring is also possible and advantageous; the blades are first pushed through the openings of the outer ring, for example, so that they are anchored to the inner blade ends on the inner ring in the axial and circumferential directions; the inner leaf end can engage in prefabricated recesses or pockets of the inner ring; the inner end of the sheet can alternatively be prefabricated with at least one recess with which the end of the sheet engages in radially projecting projections, pins or knobs of the inner ring, so that the end of the sheet sits completely flush and tightly locally on the inner ring.
- the heating, bending already explained can then be carried out thereon and fixing the blade with the remaining end portion on the outer ring.
- the invention for example according to FIGS. 1 to 3, can be used in the case of an axially flowable guide vane containing only one outer ring 1 or in the case of an axially flowable guide vane of an compressor stage of a gas turbine engine containing an outer and inner ring 1.10 (FIGS. 6 and 7) .
- Outer and / or inner ring 1 or 10 can be held in a manner not shown axially and radially supported on outer or inner housing or stator structures;
- the outer ring can also be part of the compressor housing.
- the outer ring 1 (FIGS.
- the end section 3 is prefabricated with a longitudinal slot 6 extending approximately in the longitudinal direction of the profile, through which the end section 3 is divided into at least two parts 4, 5 or "tabs"; Plates 8 can be integrated into the end section 3 produced during blade manufacture (FIG. 1), which support the deforming bend in the direction of arrow B by means of a deformation tool W which grips radially on the outside, centrally between the plates 8, or damage to the two parts 4, 5 should prevent.
- the initially radially protruding parts 4, 5 of the end section 3 are heated and then — or thereafter — bent according to arrows B into the contour shown in dashed lines against the surface of the outer ring 1.
- the parts 4, 5 can be bent around beads 9 or bead-like thickenings, each prefabricated along the openings 7 on the outer ring 1; these beads 9 enable a softly rounded bending of the parts 4, 5 and create relatively large seating and adhesive surfaces even with small blade spacings.
- a self-adhesive connection of the parts 4,5 bent against the outer ring 1 can be produced by local heat supply.
- a suitable adhesive can be used as a connecting means, e.g. a metal-containing plastic cement adhesive can be used.
- a fastening of the bent parts 4, 5 with the outer ring 1 or with one another and with the outer ring 1 can be provided along the lines L1, L2 by riveting or screwing or the like.
- the end section 3 embodies a schematically and perspectively represented fastening concept using an end section 3 of a guide vane 2 which is thickened in each case compared to the other airfoil profiling;
- the end section 3 can have a square or rectangular cross section along its length; there is a straight extension of the end section 3 and the longitudinal slot 6 relative to the blade curvature and relative to the opening 7; in the starting contour shown with solid lines, the end section is at least partially seated at the opening 7 on the outer ring 1;
- the end section 3 (FIG. 3) advantageously defines an exactly pre-positioned installation position of the guide vane 2.
- FIG. 4 embodies a mutual overlap of the parts 4, 5 or bent in opposite directions from the longitudinal slot 6 per blade 2 from the longitudinal slot 6, which is possible over a relatively large area around the circumference of the ring, as shown in FIG. 3 "Rag".
- each guide vane 2 is precisely pre-positioned on both sides before the deforming bending process of the parts 4, 5 of the end section 3.
- the guide blade 2 can have a recess 13 on the side of its leaf profile facing away from the opening 7 (FIG. 6) in the outer ring 1, with which the blade 2 can be inserted into a corresponding projection 14 or pin or web or the like engages, which is arranged on the inner ring 10 radially projecting.
- Fig. 6 more clearly compared to Fig. 1, the radially outer tool W with its two wedge surfaces W1, W2, the common tip for the bend in direction B increasingly deeper (arrow R) into the gap between the two sheet metal plates 8 can be inserted.
- the first tool W can be replaced by a tool that actually works for the local attachment to the ring 1 required contouring is more clearly coordinated.
- the supply of heat required for the bending of the parts 4, 5 and / or their fixing gluing can be generated, for example, by induction coils or electrical resistance heating spirals; in such or a comparable manner, however, the tool W itself and / or the plates 8 can also be heated or designed as a radiator.
- the required local heating of components 4, 5 and / or 1 can also be generated by hair dryer-type hot air generators, with which e.g. at the same time differently directed hot air flows are caused.
- the component heating required for the deforming bend and / or for the gluing can take place in a chamber in a vacuum or under pressure.
- a chamber could consist of two shell-like or box-like complementary half-parts, which, with a portion of the outer ring 1 and the end portions 4, 5, are slipped over the ring portion on both sides and then hermetically sealed along their outer edges.
- FIG. 6 that is to say in the case of an axial guide vane with an outer and inner ring 1, 10, it would be conceivable to equip the inner ring 10 with the blade filling openings 7 and the guide blades 2, in the sense of FIGS. 1 to 6, on the outside
- the remaining fastening alternatives 11, 12 (FIG. 6) or 13, 14 (FIG. 7) then being applicable analogously with respect to the outer ring 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Composite Materials (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4242851 | 1992-12-18 | ||
| DE4242851A DE4242851A1 (de) | 1992-12-18 | 1992-12-18 | Verfahren zur Herstellung eines Leitgitters für Turbomaschinen, insbesondere für Axialverdichter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0602631A1 true EP0602631A1 (fr) | 1994-06-22 |
| EP0602631B1 EP0602631B1 (fr) | 1996-05-01 |
Family
ID=6475683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP93120255A Expired - Lifetime EP0602631B1 (fr) | 1992-12-18 | 1993-12-16 | Procédé pour la construction d'une rangée d'aubes statoriques, en particulier pour un compresseur axial |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0602631B1 (fr) |
| DE (2) | DE4242851A1 (fr) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1302629A1 (fr) * | 2001-10-12 | 2003-04-16 | Techspace Aero S.A. | Etage redresseur d'un compresseur comprenant des aubes fixes et procédé de montage des aubes fixes |
| EP1531234A1 (fr) * | 2003-11-17 | 2005-05-18 | Rolls-Royce Deutschland Ltd & Co KG | Virole interne pour les aubes statoriques d'un compresseur de turbine à gaz |
| EP2075416A1 (fr) * | 2007-12-27 | 2009-07-01 | Techspace aero | Procédé de fabrication d'un élément de turbomachine et dispositif ainsi obtenu |
| EP1746252A3 (fr) * | 2005-07-20 | 2010-03-17 | United Technologies Corporation | Elément structurel pour une combinaison montant - virole |
| FR2943942A1 (fr) * | 2009-04-06 | 2010-10-08 | Snecma | Procede de fabrication d'une aube de turbomachine en materiau composite |
| EP2264284A1 (fr) | 2009-06-18 | 2010-12-22 | Techspace Aero S.A. | Procédé de fabrication d'aubes integrées dans une virole et redresseur obtenu selon le procédé |
| US20240191627A1 (en) * | 2022-12-09 | 2024-06-13 | Lilium Eaircraft Gmbh | Rotor for a ducted fan engine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR336322A (fr) * | 1903-07-20 | 1904-03-05 | Postel Vinay Ets | Perfectionnements apportés à la construction des aubes de turbines |
| US3393436A (en) * | 1965-09-16 | 1968-07-23 | Rolls Royce | Method of securing a blade assembly in a casing, e. g., a gas turbine engine rotor casing |
| GB2260580A (en) * | 1991-10-16 | 1993-04-21 | Rolls Royce Plc | Gas turbine engine aerofoil structure |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3731360A (en) * | 1971-04-07 | 1973-05-08 | United Aircraft Corp | Method of making a composite blade with an integrally attached root thereon |
-
1992
- 1992-12-18 DE DE4242851A patent/DE4242851A1/de not_active Withdrawn
-
1993
- 1993-12-16 EP EP93120255A patent/EP0602631B1/fr not_active Expired - Lifetime
- 1993-12-16 DE DE59302445T patent/DE59302445D1/de not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR336322A (fr) * | 1903-07-20 | 1904-03-05 | Postel Vinay Ets | Perfectionnements apportés à la construction des aubes de turbines |
| US3393436A (en) * | 1965-09-16 | 1968-07-23 | Rolls Royce | Method of securing a blade assembly in a casing, e. g., a gas turbine engine rotor casing |
| GB2260580A (en) * | 1991-10-16 | 1993-04-21 | Rolls Royce Plc | Gas turbine engine aerofoil structure |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1302629A1 (fr) * | 2001-10-12 | 2003-04-16 | Techspace Aero S.A. | Etage redresseur d'un compresseur comprenant des aubes fixes et procédé de montage des aubes fixes |
| EP1531234A1 (fr) * | 2003-11-17 | 2005-05-18 | Rolls-Royce Deutschland Ltd & Co KG | Virole interne pour les aubes statoriques d'un compresseur de turbine à gaz |
| US7287957B2 (en) | 2003-11-17 | 2007-10-30 | Rolls-Royce Deutschland Ltd & Co Kg | Inner shroud for the stator blades of the compressor of a gas turbine |
| EP1746252A3 (fr) * | 2005-07-20 | 2010-03-17 | United Technologies Corporation | Elément structurel pour une combinaison montant - virole |
| US8192150B2 (en) | 2007-12-27 | 2012-06-05 | Techspace Aero | Method of manufacturing a turbomachine element and device obtained in this way |
| EP2075416A1 (fr) * | 2007-12-27 | 2009-07-01 | Techspace aero | Procédé de fabrication d'un élément de turbomachine et dispositif ainsi obtenu |
| FR2943942A1 (fr) * | 2009-04-06 | 2010-10-08 | Snecma | Procede de fabrication d'une aube de turbomachine en materiau composite |
| WO2010116066A1 (fr) * | 2009-04-06 | 2010-10-14 | Snecma | Procede de fabrication d'une aube de turbomachine en materiau composite |
| CN102387908A (zh) * | 2009-04-06 | 2012-03-21 | 斯奈克玛 | 一种用复合材料制成的涡轮机叶片的制造方法 |
| US8607454B2 (en) | 2009-04-06 | 2013-12-17 | Snecma | Method for producing a turbomachine blade made from a composite material |
| EP2264284A1 (fr) | 2009-06-18 | 2010-12-22 | Techspace Aero S.A. | Procédé de fabrication d'aubes integrées dans une virole et redresseur obtenu selon le procédé |
| US8414259B2 (en) | 2009-06-18 | 2013-04-09 | Techspace Aero S.A. | Method for manufacturing vanes integrated into a ring and rectifier obtained by the method |
| US20240191627A1 (en) * | 2022-12-09 | 2024-06-13 | Lilium Eaircraft Gmbh | Rotor for a ducted fan engine |
Also Published As
| Publication number | Publication date |
|---|---|
| DE4242851A1 (de) | 1994-06-23 |
| EP0602631B1 (fr) | 1996-05-01 |
| DE59302445D1 (de) | 1996-06-05 |
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