EP0660077A2 - Méthode pour déterminer l'épaisseur d'une couche - Google Patents
Méthode pour déterminer l'épaisseur d'une couche Download PDFInfo
- Publication number
- EP0660077A2 EP0660077A2 EP94309599A EP94309599A EP0660077A2 EP 0660077 A2 EP0660077 A2 EP 0660077A2 EP 94309599 A EP94309599 A EP 94309599A EP 94309599 A EP94309599 A EP 94309599A EP 0660077 A2 EP0660077 A2 EP 0660077A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- light
- thickness
- coating
- reflected
- incident light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 title claims abstract description 18
- 239000000758 substrate Substances 0.000 claims abstract description 24
- 239000000446 fuel Substances 0.000 claims description 15
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 7
- 239000010410 layer Substances 0.000 description 5
- 238000000151 deposition Methods 0.000 description 4
- 235000021357 Behenic acid Nutrition 0.000 description 3
- 229940116226 behenic acid Drugs 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000001066 destructive effect Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000000572 ellipsometry Methods 0.000 description 2
- 238000005305 interferometry Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- HJGFQVHOOSSOME-UHFFFAOYSA-L cadmium(2+);docosanoate Chemical compound [Cd+2].CCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCC([O-])=O HJGFQVHOOSSOME-UHFFFAOYSA-L 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- KFEVDPWXEVUUMW-UHFFFAOYSA-N docosanoic acid Natural products CCCCCCCCCCCCCCCCCCCCCC(=O)OCCC1=CC=C(O)C=C1 KFEVDPWXEVUUMW-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000002198 insoluble material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-N methyl undecanoic acid Natural products CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000550 scanning electron microscopy energy dispersive X-ray spectroscopy Methods 0.000 description 1
- 238000000682 scanning probe acoustic microscopy Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0616—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating
- G01B11/0641—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating with measurement of polarization
- G01B11/065—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating with measurement of polarization using one or more discrete wavelengths
Definitions
- the present invention relates to a method of determining the thickness of a coating, in particular the thickness of aviation fuel coatings.
- JFTOT Jet Fuel Thermal Oxidation Test
- TDR Tube Deposit Rater
- US Patent 5293218 discloses a method for determining the amount of residue of jet fuel as a film on JFTOT tubes. The method requires the use of interferometry where the tube is contacted with a light. The degree of reflected light from the tube is measured and correlated with coating thickness. Whilst interferometric determination provides a sensitive tool for thick films such as 70 microns or more, this method cannot be used to determine coatings of less than 70 microns.
- the present invention provides a method for determining the thickness of a coating on a coated substrate which comprises:
- the present invention provides a non-destructive, sensitive method of determining the thickness of a deposit or coating on a substrate and is especially applicable to the determination of the thickness of aviation fuel on standard JFTOT tubes.
- the method of the present invention uses ellipsometry and according to a further aspect of the present invention there is provided a device for measuring the thickness of a coating on a coated substrate which comprises:
- the method of the present invention is not limited by the thickness of the coating on the substrate.
- coatings having a thickness of from 0 to 600nm can be determined, preferably 0 to 250nm, especially 0 to 70nm.
- the coated substrate is exposed to an incident light.
- the light is monochromatic and may be obtained from a laser source.
- the light may have a wavelength of from 500-1000nm, preferably 600-800, especially 600-750nm.
- the preferred laser source is a HeNe laser emitting light at a wavelength of 632.8 nm. It is preferred that the laser is inclined at an angle to the vertical. Suitably, the angle is from 50 to 70Q.
- the light is polarised prior to contact with the coated sample. Any suitable polarising filter well known to the person skilled in the art may be used for this purpose. It is preferred that as part of the polarising procedure, the incident beam is also passed through a quarterwave plate. Again, such plates will be well known in the art.
- the incident light beam is made to contact with the coated substrate which may be accommodated in a suitable compartment.
- the sample compartment may be adjustably mounted such that movement of the sample may be carried out to allow the sample to be positioned in the exact plane of the incident beam.
- the sample compartment may suitably be adjusted in both vertical and horizontal directions.
- the incident polarised beam is reflected from the coated substrate.
- the reflected polarised light is detected and measured.
- the reflected light is directed to an optical system which may comprise an analyser and a detector. It is preferred, although not essential, to use a constantly rotating analyser.
- the analyser and detector are mounted on the same plane and held at the same angle to the vertical as the laser source and the polarising equipment.
- the data obtained from the detector and analyser may suitably be analysed using appropriate computer software to enable calculation of the coating thickness.
- Such software is commercially available and will be well known to the person skilled in the art.
- a series of measurements be carried out along the surface of the coated substrate to provide an overall picture of the thickness of the coating.
- the sample position may be adjusted at the end of each procedure.
- the sample may be moved from between 10 and 200 microns, preferably from 20 to 150 microns. This procedure may be repeated until substantially all of the surface of the coated substrate has been analysed.
- coated substrates using organic films produced from fatty acids and their heavy metal salt or any water-insoluble material may be used. Such layers may be produced using the Langmuir-Blodgett film deposition technique. Suitably, 5 to 151, preferably from 15 to 61 monolayers may be deposited and analysed according to the present invention. It is preferred that the substrates coated in this way are coated with "stepped" Langmuir-Blodgett layers to enable a range of known film thickness measurements to be made.
- a laser (1) inclined at an angle of between 50 and 70Q to the vertical emits a beam (2) which is passed through a polarising filter (3) and a quarterwave plate (4) before impinging on the coated sample (5) which is able to move in the direction of the laser beam allowing profiling of the tube surface.
- the polarised incident beam (2) On contact with the surface of the sample, the polarised incident beam (2) is reflected.
- the reflected polarised beam (6) is analysed by an optical system comprising a detector (7) and an analyser (8) mounted on the same plane and held at the same angle to the vertical as the laser (1), the polarising filter (3) and the quarterwave plate (4).
- the sample (5) is placed in a sample compartment.
- the polarised incident beam (2) impinges on the coated sample (5) at a given position, eg at one end.
- the reflected polarised light (6) is passed into the detector (7) and analyser (8) and the data computed using a computer.
- the computer also controls the sample position which may be adjusted by a small distance determined by the resolution of the polarised incident light beam (2).
- the light reflected from the new position is data logged and the process repeated over the length of the sample until the full region has been profiled.
- the refractive index and film thickness are then calculated using computer software purchased from Plasmos and identified as Plasmos SDENG 3.67.
- a model coated tube was prepared in the following way:-A monolayer of behenic acid (docosanoic acid, CH 3 (CH 2 ) 20 COOH) received from Hull University was spread on an aqueous subphase in a Langmuir trough. The subphase contained 0.125 g/i CdC1 2 .2.5H 2 0 to assist monolayer deposition and 0.53 g/i NH 4 CI to buffer the pH to approximately 5.7. Accurate control of the state of the monolayer was achieved by maintaining a constant surface pressure during deposition. Surface pressure was monitored using a filter paper Wilhelmy plate. The tube was moved longitudinally into and out of the aqueous subphase through the air-water interface at a controlled rate of between 0.5 and 2.5mm/minute.
- the tube was initally immersed to the maximum depth before spreading a certain amount of the film material on the surface of the water from a suitable spreading solvent which was 40 f..ll of a solution containing 0.35 mg behenic acid dissolved in 10 ml of chloroform.
- a suitable spreading solvent which was 40 f..ll of a solution containing 0.35 mg behenic acid dissolved in 10 ml of chloroform.
- the vertical position of the tube in the subphase was controlled by a computer, allowing close monitoring of the deposition process.
- the coated tubes prepared according to Example 1 were placed in the sample compartment and a monochromatic light of 632.8 nm wavelength from a HeNe laser was made to impinge on the sample at one end.
- the incident beam was reflected from the sample surface and the state of polarisation of the reflected beam analysed by a constantly rotating analyser.
- the information was fed into the purpose built software to allow computation of the refractive index and film thickness (Plasmos SDENG 3.67).
- the procedure was repeated along the length of the sample.
- the profiles obtained from each sample are given in Figure 2. The profiles obtained indicate coating thicknesses in agreement with that determined during the preparation.
- Example 2 The procedure of Example 2 was repeated to determine the deposit film thickness profiles of a series of JFTOT tubes produced from a Merox fuel thermally stressed at a number of different temperatures ranging from 270 to 290°C. It can be seen from Figure 3 that the tube subjected to the highest temperature has the thickest deposit.
- Example 3 The procedure of Example 3 was repeated to determine the deposit film thickness profiles of a series of JFTOT tubes produced from a Merox fuel run at different run times ranging from 75 to 150 minutes. It can be seen from Figure 4 that the coating thickness ranges from 20 to 120nm.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB939326247A GB9326247D0 (en) | 1993-12-23 | 1993-12-23 | Method of determining thickness of coating |
| GB9326247 | 1993-12-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0660077A2 true EP0660077A2 (fr) | 1995-06-28 |
| EP0660077A3 EP0660077A3 (fr) | 1996-11-20 |
Family
ID=10747066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94309599A Withdrawn EP0660077A3 (fr) | 1993-12-23 | 1994-12-20 | Méthode pour déterminer l'épaisseur d'une couche. |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0660077A3 (fr) |
| GB (1) | GB9326247D0 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7515253B2 (en) | 2005-01-12 | 2009-04-07 | Kla-Tencor Technologies Corporation | System for measuring a sample with a layer containing a periodic diffracting structure |
| US7859659B2 (en) | 1998-03-06 | 2010-12-28 | Kla-Tencor Corporation | Spectroscopic scatterometer system |
| US10234266B2 (en) | 2014-11-24 | 2019-03-19 | Abo Akademi (Abo Akademi University) | Method for calibrating 3D imaging and system for 3D imaging |
| CN120293982A (zh) * | 2025-03-04 | 2025-07-11 | 泸州川玻科技有限公司 | 一种玻璃瓶表面喷涂质量检测方法 |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR960010675B1 (ko) * | 1991-01-30 | 1996-08-07 | 니홍 고오강 가부시끼가이샤 | 일립서미터(ellipso meter) 및 이것을 이용한 도포두께 제어방법 |
| DE4108329C2 (de) * | 1991-03-14 | 1993-10-14 | Plasmos Gmbh Prozesstechnik | Verfahren zum Bestimmen von Materialparametern, nämlich Dicke, Brechungsindex und Absorptionskoeffizient, einzelner Schichten |
| US5293218A (en) * | 1992-06-30 | 1994-03-08 | The United States Of America As Represented By The Secretary Of The Navy | Interferometric JFTOT tube deposit measuring device |
-
1993
- 1993-12-23 GB GB939326247A patent/GB9326247D0/en active Pending
-
1994
- 1994-12-20 EP EP94309599A patent/EP0660077A3/fr not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7859659B2 (en) | 1998-03-06 | 2010-12-28 | Kla-Tencor Corporation | Spectroscopic scatterometer system |
| US7898661B2 (en) | 1998-03-06 | 2011-03-01 | Kla-Tencor Corporation | Spectroscopic scatterometer system |
| US7515253B2 (en) | 2005-01-12 | 2009-04-07 | Kla-Tencor Technologies Corporation | System for measuring a sample with a layer containing a periodic diffracting structure |
| US10234266B2 (en) | 2014-11-24 | 2019-03-19 | Abo Akademi (Abo Akademi University) | Method for calibrating 3D imaging and system for 3D imaging |
| CN120293982A (zh) * | 2025-03-04 | 2025-07-11 | 泸州川玻科技有限公司 | 一种玻璃瓶表面喷涂质量检测方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| GB9326247D0 (en) | 1994-02-23 |
| EP0660077A3 (fr) | 1996-11-20 |
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| 17P | Request for examination filed |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: BP AMOCO P.L.C. |
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| 17Q | First examination report despatched |
Effective date: 19991229 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| 18D | Application deemed to be withdrawn |
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