EP0690281A1 - Verfahren zum Herstellen eines Wärmetauschers und ein Wärmetauscher - Google Patents
Verfahren zum Herstellen eines Wärmetauschers und ein Wärmetauscher Download PDFInfo
- Publication number
- EP0690281A1 EP0690281A1 EP95201661A EP95201661A EP0690281A1 EP 0690281 A1 EP0690281 A1 EP 0690281A1 EP 95201661 A EP95201661 A EP 95201661A EP 95201661 A EP95201661 A EP 95201661A EP 0690281 A1 EP0690281 A1 EP 0690281A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- casting
- liquid pipe
- mould
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000010276 construction Methods 0.000 title description 2
- 238000005266 casting Methods 0.000 claims abstract description 40
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 3
- 239000007787 solid Substances 0.000 claims abstract description 3
- 239000004411 aluminium Substances 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 description 12
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000567 combustion gas Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000008236 heating water Substances 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0072—Casting in, on, or around objects which form part of the product for making objects with integrated channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0063—Casting in, on, or around objects which form part of the product finned exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/38—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water contained in separate elements, e.g. radiator-type element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F7/00—Elements not covered by group F28F1/00, F28F3/00 or F28F5/00
- F28F7/02—Blocks traversed by passages for heat-exchange media
Definitions
- the invention relates to a method for manufacturing a heat exchanger, and to a heat exchanger manufactured according to this method.
- the present invention has for its object to provide a method with which it is possible in simple manner to arrange at least one duct in a casting, wherein the material of the duct wall can differ as desired from the casting material.
- the invention has the further object of providing a compact heat exchanger manufactured according to this method.
- the present invention provides for this purpose a method for manufacturing a heat exchanger by successively:
- the invention further provides a heat exchanger manufactured according to this method, characterized in that the casting is provided on at least one side with a profiled surface.
- the casting is provided on at least one side with a profiled surface.
- a preferred embodiment of the heat exchanger is characterized in that the profiled surface comprises a substantially lengthwise oriented profile and the liquid pipe is arranged in the casting substantially perpendicularly of the lengthwise oriented profile.
- Another preferred embodiment of the heat exchanger is characterized in that at least two liquid pipes are arranged in the casting.
- This heat exchanger can be applied for combined heating of a plurality of liquids, wherein can be envisaged use in a so-called combi-boiler for heating tap water and water of a central heating system.
- Both pipes are encased with casting material and mutually separated by casting material, whereby the danger of leakages is very small.
- Yet another preferred embodiment of the heat exchanger is characterized in that the liquid pipes are arranged practically parallel to each other in the casting. This step enables arrangement of relatively long pipes in the casting, which will enhance the efficiency of the heat exchanger.
- the casting is preferably manufactured from aluminium.
- the liquid pipe is preferably manufactured from copper or stainless steel. Aluminium has the advantage that it has good heat-exchanging properties with a relatively small specific mass. Copper and stainless steel have the advantage that they are not rapidly affected by aggressive liquids.
- Fig. 1 shows a round heat exchanger 1 according to the invention in which is placed a burner 2.
- the burner 2 is connected to a mixing chamber 3 to which air and flammable gas are supplied via an air inlet 4 and a flammable gas inlet 5.
- the inner surface of heat exchanger 1 is provided with ribs 6 which enlarge the heat-exchanging surface.
- the ribs 6 form part of casting 7 in which two liquid pipes 8, 9 are arranged.
- Liquid pipe 8 herein forms the conduit through which water of a central heating system is carried, while liquid pipe 9 forms the conduit through which flows tap water for heating.
- the liquid in liquid pipes 8, 9 flows spirally upward from below as according to arrows S1, S2.
- the combustion gases flow downward from above as according to arrow S3, whereby the heating medium and the media for heating flow in opposing directions.
- the cooled combustion gases are further discharged via an outlet 10. Due to the high efficiency it is probable that condensation occurs on the underside of heat exchanger 1 and in outlet 10. Condensed liquid is drained via a condensation drain 11.
- Fig. 2 shows a flat heat exchanger 12 comprising a casting 13 of which ribs 14 form part and two liquid pipes 15, 16 incorporated in a casting 13.
- Liquid pipes 15, 16 are incorporated in casting 13 such that the heat-exchanging surface is large.
- liquid pipes 15, 16 are incorporated in casting 13 in zigzag form.
- the flow direction of the liquid in the liquid pipes is indicated with arrows S4, S5, while arrow S6 indicates the flow direction of the combustion gas.
- Use is also made in this situation of the counterflow principle to optimize the efficiency of heat exchanger 12.
- the heat exchanger 12 shown in this figure can for instance be incorporated into a so-called combi-boiler for household use.
- Fig. 3 shows a mould 17 with which the heat exchanger 12 shown in fig. 2 can be manufactured.
- the liquid pipes 15, 16 are already arranged in the mould 17.
- Casting material will subsequently be poured into mould 17 via an opening 18.
- a profiled mould wall 19 comprises a main profile 20 whereby the ribs 14 are formed.
- a top plate 21 is removed, whereafter the casting 13 with the pipes 15, 16 arranged therein is removed together with side walls 22, 23 from the mould 17. Finally, the side walls 22, 23 are taken from the casting.
- Such a method is also known as investment casting method.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL9401061 | 1994-06-27 | ||
| NL9401061A NL9401061A (nl) | 1994-06-27 | 1994-06-27 | Werkwijze voor het vervaardigen van een warmtewisselaar en een warmtewisselaar. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0690281A1 true EP0690281A1 (de) | 1996-01-03 |
| EP0690281B1 EP0690281B1 (de) | 1999-12-08 |
Family
ID=19864364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP95201661A Expired - Lifetime EP0690281B1 (de) | 1994-06-27 | 1995-06-19 | Verfahren zum Herstellen eines Wärmetauschers und ein Wärmetauscher |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0690281B1 (de) |
| AT (1) | ATE187548T1 (de) |
| DE (1) | DE69513734T2 (de) |
| NL (1) | NL9401061A (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2072931A2 (de) | 2007-12-21 | 2009-06-24 | A.M. S.R.L. | Wärmetauscher, insbesondere für die Konstruktion so genannter Brennwertheizkessel mit hohem Wirkungsgrad geeignet |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102019112147A1 (de) * | 2019-05-09 | 2020-11-12 | Julius Schüle Druckguss GmbH | Verfahren zum Eingießen einer Rohrleitung in ein mittels eines Druckgießverfahrens herzustellendes Bauteil |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1985001101A1 (en) * | 1983-08-26 | 1985-03-14 | Oestbo Karl | A heat exchanger |
| US4865112A (en) * | 1988-07-07 | 1989-09-12 | Schwarb Foundry Company | Method of casting metals with integral heat exchange piping |
| EP0495762A1 (de) * | 1991-01-15 | 1992-07-22 | Nordinvent S.A. | Wärmetauschelement |
| US5305818A (en) * | 1990-08-02 | 1994-04-26 | Montupet S.A. | Process for producing a moulded part, made of aluminium or an aluminium alloy, equipped with integrated channels |
-
1994
- 1994-06-27 NL NL9401061A patent/NL9401061A/nl not_active Application Discontinuation
-
1995
- 1995-06-19 DE DE69513734T patent/DE69513734T2/de not_active Expired - Lifetime
- 1995-06-19 AT AT95201661T patent/ATE187548T1/de active
- 1995-06-19 EP EP95201661A patent/EP0690281B1/de not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1985001101A1 (en) * | 1983-08-26 | 1985-03-14 | Oestbo Karl | A heat exchanger |
| US4865112A (en) * | 1988-07-07 | 1989-09-12 | Schwarb Foundry Company | Method of casting metals with integral heat exchange piping |
| US5305818A (en) * | 1990-08-02 | 1994-04-26 | Montupet S.A. | Process for producing a moulded part, made of aluminium or an aluminium alloy, equipped with integrated channels |
| EP0495762A1 (de) * | 1991-01-15 | 1992-07-22 | Nordinvent S.A. | Wärmetauschelement |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2072931A2 (de) | 2007-12-21 | 2009-06-24 | A.M. S.R.L. | Wärmetauscher, insbesondere für die Konstruktion so genannter Brennwertheizkessel mit hohem Wirkungsgrad geeignet |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE187548T1 (de) | 1999-12-15 |
| DE69513734T2 (de) | 2000-04-06 |
| DE69513734D1 (de) | 2000-01-13 |
| NL9401061A (nl) | 1996-02-01 |
| EP0690281B1 (de) | 1999-12-08 |
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