EP0704959B1 - Verfahren und Vorrichtung zur Hochspannungserzeugung, insbesondere zur elektrostatischen Beschichtung - Google Patents
Verfahren und Vorrichtung zur Hochspannungserzeugung, insbesondere zur elektrostatischen Beschichtung Download PDFInfo
- Publication number
- EP0704959B1 EP0704959B1 EP19950410086 EP95410086A EP0704959B1 EP 0704959 B1 EP0704959 B1 EP 0704959B1 EP 19950410086 EP19950410086 EP 19950410086 EP 95410086 A EP95410086 A EP 95410086A EP 0704959 B1 EP0704959 B1 EP 0704959B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- voltage
- low
- rectifier
- frequency
- suppl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 10
- 239000011248 coating agent Substances 0.000 title claims description 8
- 238000000576 coating method Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 title claims description 4
- 230000000737 periodic effect Effects 0.000 claims description 18
- 230000007423 decrease Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000009503 electrostatic coating Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/10—Arrangements for supplying power, e.g. charging power
Definitions
- the invention relates to a method and device high voltage development, especially for electrostatic product application of coating, in particular in a projection of such a liquid or powdery product.
- one or more electrodes brought to high voltage must be supplied electrically to create an electrostatic field between the sprayer and the object to be coated.
- the voltage supplied to an electrode is of the order of several tens of kilovolts.
- To power a electrode from mains or other source conventional voltage such as a battery of accumulators, so it is necessary to increase substantially the available voltage.
- the current is generally limited to a few milliamps for safety reason and to limit the power electric consumed by the electrode, this power to be partially dissipated as heat in the device.
- the electrical signal circulating in the strand of cables is periodic and in order to obtain a voltage of maximum output, we try to give it a frequency close to the resonant frequency of the voltage raising rectifier.
- This frequency of resonance can be calculated based on the scheme electric of the step-up rectifier or determined during operation by measuring the voltage downstream of the input transformer of the lifting rectifier, which allows to take into account variations in this resonant frequency of a lift rectifier to each other and over time for the same rectifier.
- Maximum output voltage determines the operating point of the device.
- the invention solves this problem.
- It relates to a process for developing a high voltage, especially for electrostatic application of coating material, of the type comprising the application at the input of a rectifier-lift of voltage of a periodic signal supplied by a unit low voltage, characterized in that it consists of continuously varying the frequency of said signal periodic so that the power ratio electric at the output of said lifting rectifier on the input power of said low voltage unit either maximum.
- the invention also relates to a device high voltage generator, in particular for supplying an electrostatic projector of a product of coating, of the type comprising a low voltage unit whose output is connected to a rectifier-lift voltage to which it provides a periodic signal characterized in that it includes means for control of the frequency of said periodic signal in function of the ratio of electric power in output of said boost rectifier on power input of said low voltage unit.
- determined output power, input power is minimal.
- the input current and voltage are optimum for generating a voltage and a current of sufficient output without risking damage the device.
- the frequency of the periodic signal is continuously adjusted so that the power is optimal whatever are the desired current and voltage and even if the conditions of use influence behavior of the device, such as a long use which can lead to overheating components and a modification of their characteristics.
- a calculator is used to determine the most suitable frequency. He proceeds to from current and voltage values low voltage unit and current supply and voltage in the step-up rectifier. In a variant of the invention, all these values being programming, use and calculator are simplified.
- a low unit voltage 1 is essentially constituted by a stabilized power supply 1 connected to the mains and delivering direct current and direct voltage adjustable to an electric current generator 3 periodic of frequency f controllable in frequency.
- the stabilized power supply 2 could also have for current source a storage battery or any other source of current.
- the electrical signal generated by the low voltage unit 1 is a square signal of constant shape minimizing first harmonics, i.e. a wave the as close as possible to a perfect sinusoid.
- a filter 11 makes it possible to partially smooth this signal.
- the amplitude of this wave is variable depending on the generator supply voltage 3 by stabilized feeding 1.
- the periodic signal from the low voltage unit 1 is applied through a strand 4 of cables flexible conductors at the input of a rectifier voltage booster 5 comprising a transformer input 6 and a voltage multiplier 7.
- the voltage multiplier 7 output is connected to a charging electrode 8 of a projector coating product electrostatic no represented.
- the operator can choose to vary the voltage delivered to the electrode as a function of projection characteristics desired or in depending on the shape of the objects to be coated.
- the stream also varies depending on the high voltage scent at the level of the electrode which depend on its environment, for example the distance from ground the closest. Component temperature influences also on their characteristics and therefore on the frequency of the periodic signal to obtain a given voltage. For all these reasons, the frequency f of the periodic signal delivered by the generator 3 is controlled by a computer 10.
- the computer 10 determines the efficiency of the high voltage generator device constituted by the low voltage unit 1 and the step-up rectifier 5 as being the ratio of the power at the output of the rectifier 5 to the input power of the low voltage unit 1. More precisely, these powers are calculated from the values of the voltage (U HT) and the current (I HT) in the elevator rectifier 5 on the one hand and the voltage (U alim) and the current (I alim) of supply of the low voltage unit 1 on the other.
- the voltage (U HT ) is measured at the output of the voltage multiplier 7 near the charging electrode 8. Its value, representative of the value of the high voltage available at the electrode, is made measurable through a resistance of measure 16.
- U HT * is an input data item of the computer 10.
- the current (I HT ) is measured upstream of the cascade in a conductor where an alternating current also flows from the transformer 6.
- the component of the current flowing in the measurement line is continuous since it is equal to the current at the electrode 6.
- I HT * be this value.
- the continuous values U HT * and I HT * are images of the physical quantities to be measured U HT and I HT , they can be processed by the computer 10. We proceed by increment by varying the set frequency delivered by the computer 10 to generator 3 and maintaining the direction of the increment as long as the ratio increases and by reversing the direction of the increment as soon as this ratio decreases.
- the current is minimal, which avoids dissipation dangerous thermal and iron / dielectric losses important.
- the input power is minimal.
- the power consumption of the device is so minimal, which has an economic advantage not negligible. Indeed, some installations industrial companies have a large number of projectors of coating products and, consequently, associated high voltage generating devices.
- the calculator determines the power by simple multiplication. Increments of frequency can be applied every 200 milliseconds.
- the invention is also applicable in the case where the quantities measured are periodic: the calculator 10 then works, as is known skilled in the art, integrating the difference of phase between voltages and currents. However, this requires more programming work important and a more powerful calculator.
- the invention also makes it possible to operate a single low voltage unit with rectifiers risers of different types. Indeed, a resistor 12 is inserted in all rectifiers elevators. Each type of rectifier-lift corresponds to a resistance value 12. The resistor 12 is connected to the computer 10 which determines its value by a classic fall measurement Of voltage. When connecting the rectifier-lift 5 on the low voltage unit 1, the value of resistance allows the calculator to identify the type of rectifier-lift and fix the point of start of the value increment process theoretical frequency allowing a return optimal. The resistance value therefore makes it possible to immediately give generator 3 a value of frequency setpoint f close to the optimal value. The incrementation process takes place only on one reduced frequency range.
- the optimal frequency is thus reached more quickly with each setting service of the device, and in particular during connection of rectifier-lift 5 to the unit low voltage 1. This identification can also serve for security or verification reasons compatibility between devices.
- the measurement of resistance value 12 could also be performed by a feedback loop from the generator 3.
- the invention has been represented with the low unit voltage 1 separated from rectifier-booster 5 and connected to this one by a strand 4 of flexible cables but it also applies to the case where these subsets are part of an integrated or compact system.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Electrostatic Spraying Apparatus (AREA)
Claims (10)
- Verfahren zur Erzeugung einer Hochspannung, insbesondere für die elektrostatische Aufbringung von Beschichtungsmaterial, derjenigen Art, bei der an den Eingang eines Gleichrichter-Spannungserhöhers ein von einer Niederspannungseinheit (1) geliefertes periodisches Signal angelegt wird,
dadurch gekennzeichnet,
daß es darin besteht, kontinuierlich die Frequenz (f) des periodischen Signals zu variieren, damit das Verhältnis der elektrischen Leistung am Ausgang des Gleichrichter-Erhöhers (5) zu der Eintrittsleistung der Niederspannungseinheit (1) maximal ist. - Verfahren zur Erzeugung einer Hochspannung nach Anspruch 1, dadurch gekennzeichnet, daß es darin besteht, den Eingang eines Rechners (10), der die Niederspannungseinheit (1) hinsichtlich der Frequenz steuert, die Spannung (UHT) und den Strom (IHT) in dem Gleichrichter-Erhöher (5) einerseits und die Versorgungsspannung (Ualim) und den Versorgungsstrom (Ialim) der Niederspannungseinheit andererseits zu liefern.
- Verfahren zur Erzeugung einer Hochspannung nach Anspruch 1, dadurch gekennzeichnet, daß es darin besteht, die Frequenz (f) der Niederspannungseinheit (1) durch den Rechner (10) inkremental zu ändern, wobei das Vorzeichen des Inkrements so lange beibehalten wird, wie das Verhältnis steigt und das Vorzeichen des Inkrements umgekehrt wird, sobald das Verhältnis abnimmt.
- Verfahren zur Erzeugung einer Hochspannung nach Anspruch 1, dadurch gekennzeichnet, daß alle gemessenen Größen (UHT*, IHT*, Ualim, Ialim) zur Bestimmung der Frequenz (f) des periodischen Signals Gleichgrößen sind.
- Vorrichtung zur Erzeugung einer Hochspannung, insbesondere zur Versorgung eines elektrostatischen Projektors eines Beschichtungsmaterials des Typs, der eine Niederspannungseinheit (1) umfaßt, deren Ausgang mit einem Gleichrichtungs-Spannungserhöher (5) verbunden ist, dem ein periodisches Signal geliefert wird, dadurch gekennzeichnet, daß sie Mittel (10) zum Steuern der Frequenz (f) des periodischen Signals abhängig vom Verhältnis der elektrischen Leitung am Ausgang des Gleichrichter-Spannungserhöhers zu der Eingangsleistung der Niederspannungseinheit aufweist.
- Vorrichtung zur Erzeugung einer Hochspannung nach Anspruch 5, dadurch gekennzeichnet, daß sie einen Rechner (10) umfaßt, dessen Eingänge verbunden sind, um die Spannung (UHT) und den Strom (IHT) in den Gleichrichter-Spannungserhöher (5) einerseits und die Versorgungsspannung (Ualim) und den Versorgungsstrom (Ialim) der Niederspannungseinheit (1) andererseits zu messen und dessen Ausgänge unter anderem mit der Niederspannungseinheit verbunden sind, die er bezüglich der Frequenz steuert.
- Vorrichtung zur Erzeugung einer Hochspannung nach Anspruch 6, dadurch gekennzeichnet, daß die physikalischen Größen (UHT*, IHT*, Ualim, Ialim), die dem Rechner geliefert werden, Gleichgrößen sind.
- Vorrichtung zur Erzeugung einer Hochspannung nach Anspruch 6, dadurch gekennzeichnet, daß das Signal eine feste Wellenform, die die harmonischen 1. Ordnung minimiert, und eine variable Amplitude aufweist.
- Vorrichtung zur Erzeugung einer Hochspannung nach Anspruch 5, dadurch gekennzeichnet, daß die Niederspannungseinheit dazu geeignet ist, mit Gleichrichter-Erhöhern mehrerer Typen zu arbeiten und daß sie Mittel (10, 12) zum Identifizieren des Typs des Gleichrichter-Erhöhers aufweist.
- Vorrichtung zur Erzeugung einer Hochspannung nach Anspruch 9, dadurch gekennzeichnet, daß die Mittel (10, 12) zum Identifizieren die Anfangsfrequenz des periodischen Signals bei der Inbetriebnahme der Vorrichtung bestimmen.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9411340 | 1994-09-16 | ||
| FR9411340A FR2724785B1 (fr) | 1994-09-16 | 1994-09-16 | Procede et dispositif d'elaboration de haute tension, notamment pour l'application electrostatique de produit de revetement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0704959A1 EP0704959A1 (de) | 1996-04-03 |
| EP0704959B1 true EP0704959B1 (de) | 1999-11-03 |
Family
ID=9467190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19950410086 Expired - Lifetime EP0704959B1 (de) | 1994-09-16 | 1995-08-10 | Verfahren und Vorrichtung zur Hochspannungserzeugung, insbesondere zur elektrostatischen Beschichtung |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0704959B1 (de) |
| DE (1) | DE69513125T2 (de) |
| ES (1) | ES2138173T3 (de) |
| FR (1) | FR2724785B1 (de) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5978244A (en) * | 1997-10-16 | 1999-11-02 | Illinois Tool Works, Inc. | Programmable logic control system for a HVDC power supply |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3416093A1 (de) * | 1984-04-30 | 1985-10-31 | J. Wagner AG, Altstätten | Elektronischer hochspannungserzeuger fuer elektrostatische spruehgeraete |
| FR2618618A1 (fr) | 1987-07-20 | 1989-01-27 | Gema Ransburg Ag | Dispositif de revetement par pulverisation, a synchronisation de phases de la tension alternative appliquee a son transformateur, et du courant circulant dans ce transformateur |
| CA1316980C (en) | 1988-12-27 | 1993-04-27 | Daniel C. Hughey | Power supply |
| DE4232026C2 (de) * | 1992-09-24 | 1996-10-24 | Wagner Int | Elektrostatische Beschichtungspistole und Verfahren zum Erzeugen einer Hochspannung |
-
1994
- 1994-09-16 FR FR9411340A patent/FR2724785B1/fr not_active Expired - Fee Related
-
1995
- 1995-08-10 EP EP19950410086 patent/EP0704959B1/de not_active Expired - Lifetime
- 1995-08-10 ES ES95410086T patent/ES2138173T3/es not_active Expired - Lifetime
- 1995-08-10 DE DE1995613125 patent/DE69513125T2/de not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP0704959A1 (de) | 1996-04-03 |
| DE69513125D1 (de) | 1999-12-09 |
| DE69513125T2 (de) | 2000-06-15 |
| FR2724785A1 (fr) | 1996-03-22 |
| FR2724785B1 (fr) | 1996-12-20 |
| ES2138173T3 (es) | 2000-01-01 |
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