Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
  • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
  • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
  • B26D7/0675—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for piles of sheets
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
  • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
  • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
  • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
  • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
  • B26D7/08—Means for treating work or cutting member to facilitate cutting
  • B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
  • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
  • B26D7/20—Cutting beds
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
  • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
  • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
  • B26D7/2628—Means for adjusting the position of the cutting member
  • B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
  • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
  • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
  • B26F1/38—Cutting-out; Stamping-out
  • B26F1/3806—Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface
  • B26F1/3813—Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface wherein the tool head is moved in a plane parallel to the work in a coordinate system fixed with respect to the work
  • B26F1/3826—Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface wherein the tool head is moved in a plane parallel to the work in a coordinate system fixed with respect to the work using a rotary circular cutting member
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H23/00—Registering, tensioning, smoothing or guiding webs
  • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
  • B65H23/032—Controlling transverse register of web
  • B65H23/0326—Controlling transverse register of web by moving the unwinding device
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S83/00—Cutting
  • Y10S83/929—Particular nature of work or product
  • Y10S83/936—Cloth or leather
  • Y10S83/939—Cloth or leather with work support
  • Y10S83/94—Cutter moves along bar, bar moves perpendicularly
  • Y10S83/941—Work support comprising penetratable bed
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T83/00—Cutting
  • Y10T83/303—With tool sharpener or smoother

Definitions

• the invention relates to a cutting machine using a rotary wheel of a flexible material which is in particular in the form of a single sheet or a small sheet mattress. It extends to a method of adjusting such a cutting machine.
• Cutting machines with a rotary wheel are in common use for cutting flexible materials in the form of a single sheet or a small sheet mat.
• Such machines described in particular in patents FR 2,582,564, FR 2,582,247 and US 3 776 072 comprise, firstly, a plate provided with a support surface for the flexible material, and a cutting head provided with a cutting wheel, a motor for rotating said wheel, and means for sequential sharpening of the latter.
• means for horizontally driving the cutting head are adapted to move the latter over the plate along two orthogonal axes of movement, and means for driving in rotation are adapted to rotate said head around. a vertical tangential servo axis.
• these cutting machines are provided with means for holding the flexible material on the support plate, intended to keep this flexible material in a fixed position during the entire cutting process.
• These holding means conventionally comprise a support surface consisting of a pile of bristles having a large number of vertical air circulation passages, and means for placing under vacuum adapted to create a depression making it possible to maintain the vacuum applied. flexible material on the support surface.
• the present invention aims to overcome these drawbacks and has the main objective of providing a cutting machine of the type comprising a rotary wheel for which the maintenance of the flexible material on the support surface does not require any particular holding device such as means of suction ...
• Another objective of the invention is to provide a cutting machine provided with an improved sharpening device providing excellent sharpening quality.
• Another object of the invention is to provide a cutting machine designed so that the flexible material to be cut is automatically fed onto the support surface.
• Another objective of the invention is to provide a cutting machine automatically ensuring the transverse positioning of the flexible material on the support surface and performing an automated management of the position of this flexible material relative to the cutting head.
• the invention relates to a machine for cutting a flexible material, in particular in the form of a single sheet or a small mattress of sheets, comprising: a tray comprising a support surface for the flexible material to be cut,
• a cutting head provided with a cutting wheel, a motor for rotating said wheel, and means for sequential sharpening of the latter,
• this cutting machine is characterized in that:
• the plate is covered with a support material of a predetermined thickness capable of permitting penetration of the wheel,
• the cutting head is associated with a carriage to which it is connected by means of vertical displacement means able to move said head between a high position where the wheel is at a distance above the table and a low position where said wheel penetrates a predetermined depth into the support material,.
• vertical adjustment means are adapted to allow the low position of the cutting head to be adjusted, and therefore the depth of penetration of the wheel in the support material,
• the wheel drive motor in rotation is carried by the cutting head and capable of driving said wheel at a speed greater than 5000 rpm, said motor and wheel being provided respectively with a motor shaft and a parallel and horizontal axis of rotation,.
• the means for driving the cutting head in rotation are arranged so that the tangential servo axis of the wheel is horizontally offset by a distance (D) relative to the axis of rotation of the latter, so that the said wheel penetrates into the suppressor at a front contact point situated in the vicinity of the said tangential servo axis,
• horizontal adjustment means are adapted to adjust the distance (D) separating the tangential servo axis from the axis of rotation of the thumb wheel. All of these characteristics combine to provide a cutting machine that does not create any force on the flexible material other than the cutting force, which is also extremely attenuated due to the speed of rotation of the wheel, the regular sharpening of the latter, and of the position of the front contact point of said wheel located in the vicinity of the tangential servo axis.
• such a machine makes it possible to dispense with any maintenance of the flexible material by suction or any other process, so that the simple adhesion of the flexible material to its support in the case of a single sheet, or the adhesion of layers to each other in the case of small mattresses, sufficient to maintain the flexible material during cutting.
• the method for adjusting the position of the wheel of such a cutting machine advantageously consists of:
• the sharpening means comprise:
• Such sharpening means pe-r to obtain a perfect quality of sharpening which tends to further reduce the cutting force.
• the sharpening members are arranged so that their sharpening faces form a different angle of inclination with the corresponding face of the wheel and that the contact surface between the sharpening member intended for sharpening and the wheel is less than that between the other sharpening member and said wheel.
• the contact zone between each sharpening face of a sharpening member and the corresponding face of the wheel is off-center relative to the center of said sharpening faces, so that in contact, the rotation of said wheel causes that of said sharpening members.
• the cutting head comprises:
• drawer an element, called drawer, mobile, carrying the wheel
• the wheel is carried by a horizontal shaft on which a pulley is mounted, extending along an axis orthogonal to the axis of movement of the drawer,
• the drive motor in rotation of the wheel comprises a motor shaft carrying a pulley, parallel to the shaft of the wheel, - a drive belt consisting of an O-ring is mounted around said pulleys.
• the tray consists of an endless belt having an upper support surface and mounted around two rollers,
• - drive means are adapted to scroll a given length of carpet when ordered.
• a pressing bar is associated with the gantry and is provided with vertical displacement means capable of coming to apply it to the carpet, the gantry and carpet drive means being adapted to synchronously move said carpet and gantry.
• the cutting machine is preferably equipped with means suitable for automatically ensuring the transverse positioning of the flexible material on the support surface, during the supply of the latter, said means comprising:
• FIG. 1 is a perspective view ⁇ partial cutting head c'une machine this cutting according to the invention, and these means of horizontal movement of the cutting head
• - Figure 2 is a partial section through a vertical plane A of Figure 1 showing the fixing this cutting head to its vertical displacement means
• FIG. 3 is a side view of this cutting head
• FIG. 4 is another side view showing the face opposite to that shown in FIG. 3,
• FIG. 5 is a longitudinal section through a vertical plane B of this cutting head
• FIG. 6 is a cross section thereof through a horizontal plane C
• FIG. 7 is a cross section through a horizontal plane D
• FIG. 8 is a cross section through a horizontal plane E
• FIG. 9 schematically represents a cutting machine according to the invention.
• FIG. 10 is a diagram showing the transverse displacement means of the roller carrying flexible material.
• the cutting machine shown schematically in Figure 9 is intended for the automatic cutting of a flexible material in the form of a single sheet or a small sheet mattress.
• This machine is composed of a cutting table, means for feeding a strip of flexible material, a cutting head carrying a cutting wheel, and means for translational movement of the cutting head which comprise a gantry moving longitudinally along the cutting table, and a carriage mounted on the gantry and moving longitudinally on the latter, that is to say orthogonally to the direction of movement of the portal frame.
• this cutting machine conventionally comprises a digital control unit (not shown) adapted to manage all of the operating parameters of said machine.
• the cutting table comprises a frame (not shown) carrying an endless belt 1 made of a material such as PVC, mounted around two rollers 2, 3, one of said rollers being associated with motor means of any type known per se (not shown) adaptas for scrolling the carpet 1.
• a frame (not shown) carrying an endless belt 1 made of a material such as PVC, mounted around two rollers 2, 3, one of said rollers being associated with motor means of any type known per se (not shown) adaptas for scrolling the carpet 1.
• This carpet 1 is, moreover, coated over its entire surface with a foam mattress of expanded material, such as polyurethane foam, capable of permitting the penetration of the wheel.
• This foam mattress intended to be changed regularly is, for example, fixed to the carpet by means of double-sided adhesive tape.
• the cutting machine further comprises means for supplying a strip of flexible material 4 packaged in the form of a roll 5.
• These supply means comprise, first of all, a frame 6 supporting the roll 5 of flexible material, arranged in the longitudinal extension of the carpet 1.
• a pressing bar 7 associated with the gantry and extending parallel to the latter.
• This pressing bar 7 is carried towards each of its ends by the rod of a pneumatic jack 8 arranged vertically, the body of which is integral with the gantry, said jacks being adapted to be pressed down during their deployment, said pressing bar on the carpet 1.
• a length of flexible material can then be brought to unwind on the upper surface of this mat by simultaneously controlling and in synchronism a movement of the portal frame and scrolling of the carpet 1. It should be noted, moreover, that all the movements of the carpet 1 are digitized so as to allow an interruption of the cutting then the subsequent resumption of the latter strictly in the same place, the management of the length of flexible material used ...
• the supply means finally comprise transverse centering means suitable for centering the strip of material 4 relative to the belt 1.
• These centering means comprise first of all means for detecting one of the lateral edges of the strip of flexible material 4.
• These detection means consist for example of emitter / receiver cells fixed on the branches of a stirrup 9 disposed between the roll 5 of flexible material and the mat 1 substantially in the same horizontal plane as said mat.
• This stirrup 9 is, in addition, itself fixed on a guide bar 10 on which the strip of flexible material 4 is brought to pass.
• the centering means further comprise means for transversely moving the frame 6 supporting the roll 5 of flexible material, subject to the aforementioned detection means.
• these displacement means consist of an endless screw driven in rotation by means of a motor 11 by means of a gear reducer 12, 13.
• the gantry 14 of displacement in longitudinal translation of the cutting head is in turn conventionally driven by toothed belts by means of a DC motor and reduction systems, along two longitudinal rails (not shown) arranged on either side of the carpet 1.
• the carriage 15 is also driven along the gantry by a toothed belt system by means of a DC motor and reduction systems.
• This platform 17 is guided, upon actuation of the jack 16, by means of two guide columns 19, 20 connecting two plates 21, 22 arranged above and below said platform, the lower plate 22 being integral with the cylinder body 16a 16.
• upper and lower stop means are adapted to allow manual adjustment of the stroke of the pneumatic cylinder 16.
• the upper stop means consist of a screw 23 housed in a threaded bore formed in the upper plate 21 directly above the rod 16b of the jack.
• the low buoy means consist of a screw 24 housed in a threaded bore formed in the platform 17 and adapted to come up against the lower plate 23 during the retraction of the jack 16.
• this screw 24 for adjusting the position of the bottom stop by means of a screwdriver the upper plate 21 is provided with an orifice 25 perpendicular to said screw.
• the platform 17 also carries the means for driving the cutting head in rotation about a vertical axis intended to orient the wheel in the direction of movement.
• e-'training means comprise, firstly, a motor 26 on the shaft of which is mounted a pinion 27 coupled by a drive belt 28 to a toothed pulley 29 integral in translation and free in rotation relative to platform 17.
• the drive means further comprise a vertical shaft 30 secured to the louse; ie notched 29 and centered on the latter, said shaft extending vertically under the platform 17 and being provided at its lower end with a plate-e 31 under which the cutting head 18 is screwed.
• this shaft 30 is hollow and houses the compressed air supply pipes and the electrical wires necessary for the operation of the cutting head 18.
• the cutting head consists of two elements: a fixed upper element 32 secured to the plate 31, and a lower element, or drawer 33, movable relative to the fixed element 32 in the direction of movement of the cutting head 18.
• the fixed element 32 is provided with a reservation inside which is housed an electric motor 34 for driving the cutting wheel at high speed.
• This motor 34 is arranged horizontally and its motor shaft rotates a pulley 35.
• the movable drawer 33 is in turn provided, on the underside, with a recess 36 in which is housed the wheel 37 arranged to protrude under said drawer.
• This wheel 37 is carried by a horizontal shaft 38 rotatably mounted by means of bearings such as 39 inside a bore 40 formed in the drawer 33.
• This shaft 38 carries, in addition, a pulley 41 coupled to the pulley 35 of the motor 34 by a belt 56 consisting of an O-ring.
• the motor 34 and the shaft 38 carrying the wheel 37 are arranged so that the axis of rotation of said wheel is horizontally offset by a distance D adjustable by displacement of the drawer 33, by relative to the vertical axis of symmetry of the shaft 30 which constitutes the tangential servo axis of this wheel.
• the motor 3 ⁇ is adapted to rotate the wheel 37 in the same direction as the direction of deployment of the cutting head 18 and with a linear peripheral speed greater than that of said cutting head.
• this motor 3 ⁇ has a torque substantially between 4 and 6 cm.N and is adapted to drive the wheel 37 at a linear speed greater than
• This motor is also equipped with a speed variator which can consist of a variator intensity or in a simple transformer with n positions to obtain n different speeds, in order to adjust the speed of rotation of the dial 37 according to the cutting parameters (type of material to be cut, thickness, number of leaves ). It should be noted that this speed can also be modified by changing the ratio of the pulleys 35, 41.
• a speed variator which can consist of a variator intensity or in a simple transformer with n positions to obtain n different speeds, in order to adjust the speed of rotation of the dial 37 according to the cutting parameters (type of material to be cut, thickness, number of leaves ). It should be noted that this speed can also be modified by changing the ratio of the pulleys 35, 41.
• the wheel 37 has an octagonal shape composed of four sides having the shape of arcs of a circle connected two by two by linear sides.
• Such a wheel 37 has the advantage of not clogging and of providing better cutting results, in particular with relatively hard materials such as vinyl or synthetic materials of a certain thickness.
• the movable drawer 33 carries, moreover, means for sharpening the wheel 37 comprising two grinding wheels 42, 43 each mounted on the end of axes 44, 45 housed in blind holes 46, 47 provided on either side other of thumb wheel 37.
• One of these grinding wheels 42 is intended to give the cutting wheel its cutting angle, while the other 43 is intended to ensure the function of wire cutter.
• blind holes 46, 47 are formed so that the sharpening faces of these grinding wheels 42, 43 form a different angle of inclination relative to the corresponding face of the thumb wheel 37-
• these blind holes 46 , 47 are arranged so that the sharpening face of the sharpening wheel 42 defines an angle substantially equal to 20 degrees with the corresponding face of the wheel 37, and that the sharpening face of the thread cutting wheel 43 delimits an angle substantially equal to 5 degrees with the other face of the wheel.
• blind holes 46, 47 are arranged so that the contact of the sharpening faces of the grinding wheels 42, 43 is offset so that on contact, the rotation of the wheel 37 causes that of the said wheels.
• the means for moving these grinding wheels 42, 43 intended to apply them against the wheel are of the pneumatic type and comprise pipes such as 48, 49 for supplying compressed air opening out at the bottom of the blind holes 46, 47.
• the pressure drop in these pipes 48, 49 is also adapted so that the compressed air pressure causing the movement of the wire cutting wheel 43 is less than that causing the movement of the sharpening wheel 42 .
• This intermediate piece 50 has a central opening 51 while the drawer has a lug 52 of length less than that of the opening 51, housed in the latter, the maintenance of said drawer being ensured by a plate 53 resting on the intermediate piece 50 and fixed to the stud 52.
• the actual movements are ensured manually by means of a screw 54 cooperating with a threaded bore formed horizontally in the stud 52 so that the screwing or unscrewing of said screw causes said stud to slide inside of the opening 51.
• springs such as 55 are arranged so as to ensure effective movement of the tenon 52 when the screw 54 is unscrewed.
• This screw 54 is used once the adjustment of the base is made on the thickness of the material to be cut, so that the front contact point of the wheel 37 is located in the vicinity of the tangential servo axis and slightly offset forward relative to this axis.
• This possi bi li ty of adjustment allows t in combination with the other characteristics of the machine cutting according to the invention (very high speed of rotation of the wheel 37, quality of sharpening oe this wheel ...) to obtain an extremely attenuated cutting force, and thereby achieve the desired status , namely to get rid of any maintenance of the material to be cut.

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• Life Sciences & Earth Sciences (AREA)
• Forests & Forestry (AREA)
• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Treatment Of Fiber Materials (AREA)
• Control Of Cutting Processes (AREA)

Applications Claiming Priority (1)

Publications (2)

Family

ID=9443331

Family Applications (1)

Country Status (6)

Cited By (1)

Families Citing this family (10)

Family Cites Families (17)

• 1992
  • 1992-01-08 FR FR9200177A patent/FR2685884B1/fr not_active Expired - Lifetime
• 1993
  • 1993-07-07 EP EP19930914826 patent/EP0707527B1/de not_active Expired - Lifetime
  • 1993-07-07 ES ES93914826T patent/ES2116456T3/es not_active Expired - Lifetime
  • 1993-07-07 DE DE69316776T patent/DE69316776T2/de not_active Expired - Lifetime
  • 1993-07-07 US US08/581,548 patent/US6019023A/en not_active Expired - Lifetime
  • 1993-07-07 WO PCT/FR1993/000702 patent/WO1995001855A1/fr not_active Ceased

Non-Patent Citations (1)

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