EP0709864A2 - Transformateur encapsulé en résine coulée - Google Patents
Transformateur encapsulé en résine coulée Download PDFInfo
- Publication number
- EP0709864A2 EP0709864A2 EP95116433A EP95116433A EP0709864A2 EP 0709864 A2 EP0709864 A2 EP 0709864A2 EP 95116433 A EP95116433 A EP 95116433A EP 95116433 A EP95116433 A EP 95116433A EP 0709864 A2 EP0709864 A2 EP 0709864A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- bore
- connection
- cast resin
- wire
- transformer according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 title claims description 16
- 229920005989 resin Polymers 0.000 title claims description 16
- 238000004804 winding Methods 0.000 claims abstract description 19
- 229910001369 Brass Inorganic materials 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000010951 brass Substances 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 238000005266 casting Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/022—Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
Definitions
- the present invention relates to a cast resin transformer with at least one primary winding, at least one secondary winding and at least one with cast-in connection element, which is connected in an electrically conductive manner to the primary winding or the secondary winding via a connecting wire and to which, e.g. by means of a screw connection, a transformer-external connecting line can be connected, the connecting element having a hole for receiving the connecting wire and the connecting wire being inserted into the hole (DE-PS 29 04 746).
- connection elements in which in a casting compound together with the winding cast connection elements are mechanically fixed and electrically conductive via conductor rod to the winding in that these conductor rods have deformations in the manner of a knurling.
- the connecting wires are also connected to the conductor bars via solder joints.
- Similar transformers are also manufactured and sold, for example, by Trafo-Union GmbH under the name GEAFOL cast resin transformers.
- the object of the present invention is to establish a simple, reliable and inexpensive connection between the connecting wire and the connecting element.
- connection technology used allows one reliable operation of the transformer. There is no aging damage like a solder joint.
- the deformation is advantageously designed as a bulge.
- the bulge can be caused by upsetting, which is easy to manufacture.
- the bore can be designed as a blind bore or alternatively as a through bore.
- the connecting element can advantageously have a threaded bore for receiving a screw for connecting the connecting line, the bore being arranged radially or axially to the threaded bore. This allows the cast resin transformer to be connected to the network in a convenient manner.
- the threaded bore and / or the bore can advantageously be arranged eccentrically, so that a lateral connection is possible.
- the connecting element is preferably made of brass, the connecting wire preferably consisting of copper. This ensures good contact.
- a primary-side three-phase network with the phases R, S and T or a secondary-side three-phase network with the phases U, V and W can be connected to the connection elements 6 and 8 via transformer-external connecting lines 9, 10.
- the entire transformer including transformer core 4, windings 1, 2, connecting elements 6, 8 and connecting wires 5, 7 is cast in casting resin 11. So only the connection elements 6, 8 are accessible from the outside.
- the windings can also form individually cast structural units which are arranged on a common, non-cast core.
- connection elements 6, 8 are designed as hexagon cast nuts.
- the connection elements 6, 8 each have a threaded bore 12 into which a screw (not shown in FIG. 2) can be screwed.
- a screw not shown in FIG. 2
- the transformer-external connecting lines 9, 10 are connected to the transformer.
- the connection elements 6, 8 also each have a bore 13, which in the cast-in state of the connection elements 6, 8 is directed inwards and serves to accommodate the connection wires 5, 7.
- the connecting wire 5 inserted into the bore 13 has a bulge 14 in the area of the connecting element 6.
- the bulge 14 can e.g. to be caused by upsetting. Due to the bulge 14, the connecting wire 5 is mechanically fixed and electrically conductively connected to the connecting element 6.
- the connection is both gas and liquid tight. It can absorb tensile forces and acts as a protection against torsion.
- the bulge 14 can be designed differently depending on the configuration of the bore 13. If the bore 13 is a simple bore, the bulge 14 is at the entrance to the bore 13 arranged. If the bore is half open or has a puncture, the bulge 14 can alternatively or additionally also be arranged in the semi-open region of the bore 13 or in the puncture region of the bore 13.
- the bore 13 is arranged axially to the threaded bore 12, both the threaded bore 12 and the bore 13 being arranged outside the line of symmetry of the pouring nut 6, that is to say eccentrically. As a result, the pouring nut 6 can be kept compact.
- the bore 13 is designed as a blind bore in the present case.
- the bore 13 could also be designed as a through bore.
- FIG. 3 shows a further embodiment of the connection between connecting wire 7 and connecting element 8.
- the bore 13 is not arranged axially but radially to the threaded bore 12.
- the bore 13 is also formed as a through bore.
- it could also be designed as a blind bore.
- the invention described above is particularly advantageous when the connecting element 6, 8 is made of brass and the connecting wire 5, 7 is made of copper. With this combination in particular, flux is required for soldering, which can only be removed again with great effort. However, other working methods such as welding or squeezing are not possible for other technical reasons.
- the present invention therefore enables great cost savings, in particular in the combination "brass for casting nut and copper for connecting wire".
- other material combinations for example in connection with aluminum, are also possible.
- they are described above Features can be combined in any way within the scope of professional skill, without leaving the path of the present idea.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Coils Of Transformers For General Uses (AREA)
- Transformers For Measuring Instruments (AREA)
- Insulating Of Coils (AREA)
- Coils Or Transformers For Communication (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4438653 | 1994-10-28 | ||
| DE4438653A DE4438653C1 (de) | 1994-10-28 | 1994-10-28 | Gießharztransformator |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0709864A2 true EP0709864A2 (fr) | 1996-05-01 |
| EP0709864A3 EP0709864A3 (fr) | 1996-06-05 |
| EP0709864B1 EP0709864B1 (fr) | 1999-01-13 |
Family
ID=6531985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP95116433A Expired - Lifetime EP0709864B1 (fr) | 1994-10-28 | 1995-10-18 | Transformateur encapsulé en résine coulée |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0709864B1 (fr) |
| AT (1) | ATE175806T1 (fr) |
| DE (2) | DE4438653C1 (fr) |
| ES (1) | ES2127451T3 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012123341A3 (fr) * | 2011-03-11 | 2012-12-20 | REO TRAIN TECHNOLOGIES GmbH | Composant électrique comportant au moins une source de dissipation de puissance électrique disposée dans un matériau d'enrobage et un dispositif de refroidissement |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3838372A (en) | 1971-10-29 | 1974-09-24 | Motorola Inc | Magnetic pickup assembly |
| DE2904746A1 (de) | 1979-02-08 | 1980-08-28 | Smit Transformatoren Bv | Wicklung fuer einen luftgekuehlten trockentransformator |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE406685C (de) * | 1923-09-13 | 1925-07-16 | Wolfgang Bauer | Klemme fuer elektrische Leitungen |
| DE3743222A1 (de) * | 1987-12-19 | 1989-06-29 | Asea Brown Boveri | Gekuehlte drosselspule fuer stromrichteranlagen |
| DE9114654U1 (de) * | 1991-11-25 | 1992-04-30 | Elektro-Kern GmbH & Co KG, 7990 Friedrichshafen | Magnetspule |
-
1994
- 1994-10-28 DE DE4438653A patent/DE4438653C1/de not_active Revoked
-
1995
- 1995-10-18 DE DE59504800T patent/DE59504800D1/de not_active Expired - Fee Related
- 1995-10-18 EP EP95116433A patent/EP0709864B1/fr not_active Expired - Lifetime
- 1995-10-18 AT AT95116433T patent/ATE175806T1/de not_active IP Right Cessation
- 1995-10-18 ES ES95116433T patent/ES2127451T3/es not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3838372A (en) | 1971-10-29 | 1974-09-24 | Motorola Inc | Magnetic pickup assembly |
| DE2904746A1 (de) | 1979-02-08 | 1980-08-28 | Smit Transformatoren Bv | Wicklung fuer einen luftgekuehlten trockentransformator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012123341A3 (fr) * | 2011-03-11 | 2012-12-20 | REO TRAIN TECHNOLOGIES GmbH | Composant électrique comportant au moins une source de dissipation de puissance électrique disposée dans un matériau d'enrobage et un dispositif de refroidissement |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2127451T3 (es) | 1999-04-16 |
| EP0709864A3 (fr) | 1996-06-05 |
| EP0709864B1 (fr) | 1999-01-13 |
| ATE175806T1 (de) | 1999-01-15 |
| DE59504800D1 (de) | 1999-02-25 |
| DE4438653C1 (de) | 1996-06-20 |
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