EP0732446A1 - Calandre pour le traitement d'une bande de papier sur deux faces - Google Patents
Calandre pour le traitement d'une bande de papier sur deux faces Download PDFInfo
- Publication number
- EP0732446A1 EP0732446A1 EP96103278A EP96103278A EP0732446A1 EP 0732446 A1 EP0732446 A1 EP 0732446A1 EP 96103278 A EP96103278 A EP 96103278A EP 96103278 A EP96103278 A EP 96103278A EP 0732446 A1 EP0732446 A1 EP 0732446A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rollers
- calender according
- calender
- gap
- soft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000004033 plastic Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 239000000123 paper Substances 0.000 description 33
- 239000002657 fibrous material Substances 0.000 description 4
- 238000003490 calendering Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- CYJRNFFLTBEQSQ-UHFFFAOYSA-N 8-(3-methyl-1-benzothiophen-5-yl)-N-(4-methylsulfonylpyridin-3-yl)quinoxalin-6-amine Chemical compound CS(=O)(=O)C1=C(C=NC=C1)NC=1C=C2N=CC=NC2=C(C=1)C=1C=CC2=C(C(=CS2)C)C=1 CYJRNFFLTBEQSQ-UHFFFAOYSA-N 0.000 description 1
- 241001136792 Alle Species 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
Definitions
- the invention relates to a calender for the two-sided treatment of a paper web, in particular for the production of gravure-capable paper, with a roll stack which can be loaded from the end and which has hard rolls and soft rolls, as well as working gaps formed between a hard and a soft roll Part of the rollers is heated.
- Calenders of this type are widely known, for example from the brochure "The New Super Calender Concepts” from Sulzer Papertec from 1994 (code 05/94 d). They are used for the final treatment of a paper web so that it has a desired value for smoothness, gloss, thickness, bulk and the like. receives, and are set up separately from a paper machine.
- the "soft" or elastic rollers carry a cover consisting mainly of a fiber material.
- the heated rollers have a surface temperature limited to around 80 ° C.
- the average compressive stress in the nips is between 15 and 30 N / mm 2 in normal operation, values up to a maximum of 40 N / mm 2 have already been used in the lowest working gap.
- a stack of 9 or 10 rollers is sufficient.
- 12 to 16 rollers are required for higher quality papers, such as gravure papers, technical papers or compression papers. Such a large machine is expensive and takes up a lot of space.
- roller diameters are larger than those of the supercalender due to their strength, high line loads have to be applied in order to generate the compressive stresses required for a desired calendering result.
- replacement rolls for the elastic rolls are expensive because they are to be controllable at the same time as deflection.
- the invention has for its object to provide a calender of the type described above, which is smaller and cheaper to manufacture and operate, but still allows excellent calendering results.
- the division into two stacks has the further advantage that the dependency of the line load on the roller weight is less, that is to say it is possible to work in the uppermost gap with a much higher line load than before.
- the dwell time is at most 0.9 ms and that the heating to a surface temperature of maximum 150 ° C. and the load to an average compressive stress of up to 60 N / mm 2 is designed. In fact, only a moderate increase in surface temperature and compressive stress is required.
- the residence time is 0.2 to 0.5 ms
- the surface temperature is 110 to 125 ° C.
- the average compressive stress is 45 to 55 N / mm 2 .
- condition applies to the majority of or all of the working columns. Because the increased values are evenly distributed over several working columns, very small increases are sufficient.
- top and / or bottom roller can be controlled by deflection. In this way, the compressive stress can be evened out over the entire width of the rollers.
- top and bottom rollers are heated.
- the heat energy can be supplied better via these hard rollers than via the adjacent soft roller. This also applies if the top and / or bottom roller can be controlled by deflection, because, for example, a heated hydraulic fluid can be supplied.
- the soft rollers have a plastic cover.
- Such plastic-related rollers are much better suited than rollers covered with fiber material for operation with increased medium compressive stress. They allow operation with a compressive stress of more than 42 N / mm 2 .
- the reference should be designed for a compressive strength of up to about 60 N / mm 2 .
- plastic cover consists essentially of fiber-reinforced epoxy resin.
- Such a plastic cover has a service life of at least twelve weeks.
- the stack or stacks are arranged in-line in a paper machine or coating machine.
- the paper web therefore arrives at an elevated temperature, for example at 60 ° C., at the inlet nip of the calender and therefore only needs a small amount of heat to make sufficient deformation energy available.
- plastic covers which are desirable for reasons of higher compressive stress, are particularly suitable because - in contrast to covers made of fiber material - they are much less sensitive to markings and therefore only rarely have to be removed and sanded.
- the calenders consisting of two stacks have the further advantage that they are more suitable for in-line use because the running paper web in each stack only has to be passed through a smaller number of gaps.
- all rollers have a drive.
- the paper web can therefore be drawn in with the calender running because all the rollers can be brought to the same speed before the gaps are closed.
- the stack be covered by a protective hood that reduces heat radiation.
- a protective hood reduces the heat radiation, so that the manufacturing hall does not have to be heated as much and excessively air-conditioned.
- the temperature inside the hood is kept at a higher value, so that the heat input via the heating device can be kept low.
- the calender 1 illustrated in FIG. 1 has a roll stack consisting of eight rolls, namely a heatable, deflection-controllable hard top roll 2, a soft roll 3, a heatable hard roll 4, a soft roll 5, a soft roll 6, one heatable hard roller 7, a soft roller 8 and a heatable, deflection-controllable hard lower roller 9.
- a heatable, deflection-controllable hard top roll 2 a soft roll 3
- a heatable hard roll 4 a soft roll 5
- a soft roll 6 one heatable hard roller 7, a soft roller 8 and a heatable, deflection-controllable hard lower roller 9.
- a paper web 17 is fed from a paper machine 18, passes through the working gaps 10 to 12, the changing gap 16 and the working gaps 13 to 15 under the guidance of guide rollers 19, whereupon it is wound up in a winding device 20.
- the paper web lies on one side, in the three lower working gaps 13 to 15 on the other side against the hard rollers, so that the desired surface structure, for example gloss or smoothness, is achieved on both sides.
- each of the rollers 2 to 9 has its own drive 21. This enables the paper web 17 to be drawn in during operation.
- Each of the soft rollers 3, 5, 6 and 8 has a cover 22 made of plastic, in particular fiber-reinforced epoxy resin. This Material is less sensitive to marking than a cover made of fiber material, so that the longer service lives that are essential for in-line operation are achieved. In addition, a higher compressive stress can be applied to the cover. It is also more resistant to higher temperatures than paper. An example of this is a cover from "TopTec 4" from Scapa Kern, Wimpassing / Austria.
- the force P is used to ensure that the mean compressive stress p in the working gaps 10 to 12 and 13 to 15, or at least in the lowest gap, is between 45 and 60 N / mm 2 .
- the surface temperature of the heatable rollers 2, 4, 7 and 9 is between 100 and 150 ° C.
- the diameter of the rollers and the elasticity of the covering 22 are chosen so that there is a gap width of approximately 2 to 15 mm, preferably approximately 8 mm. Depending on the web speed, this leads to dwell times t in each working gap of 0.1 to 0.9 ms. It is preferred if the temperature T is only slightly above the lower limit, for example 110 ° C., and if the compressive stress is only slightly above the lower limit, for example 50 N / mm 2 .
- FIG. 2 illustrates a 2 ⁇ 5-roll calender 32, which has a hard top roll 33, a soft roll 34, a hard roll 35, a soft roll 36 and a hard bottom roll 37 in a first stack and in a second stack a hard top roller 38, a soft roller 39, a hard roller 40, a soft roller 41 and a hard bottom roller 42.
- Each stack therefore has three working gaps which are traversed by the paper web 43 in such a way that in the first stack one web surface and in the second stack the other web surface comes into contact with the hard rollers.
- the heating of the rolls, the deflection control of the upper and lower rolls and the loading of the two roll stacks can be carried out in a similar manner to that in the calender of FIG. 1.
- FIG. 3 illustrates a 6-roll calender 44 having a single stack comprising a hard top roll 45, a soft roll 46, a hard roll 47, soft rolls 48 and 49, and a hard bottom roll 50.
- one surface of the paper web 52 is smoothed, below the interchangeable nip 51 the other surface.
- the results of the paper treatment can be improved further by the fact that the rollers, in particular the center rollers, are mounted in levers in an unillustrated manner, the overhanging weights being advantageously compensated for by supporting devices, as is known from EP 0 285 942 B1.
Landscapes
- Paper (AREA)
- Rolls And Other Rotary Bodies (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE29504034U DE29504034U1 (de) | 1995-03-09 | 1995-03-09 | Kalander für die zweiseitige Behandlung einer Papierbahn |
| DE29504034U | 1995-03-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0732446A1 true EP0732446A1 (fr) | 1996-09-18 |
| EP0732446B1 EP0732446B1 (fr) | 1998-10-21 |
Family
ID=8005101
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96103278A Revoked EP0732446B1 (fr) | 1995-03-09 | 1996-03-04 | Calandre pour le traitement d'une bande de papier sur deux faces |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US5791242A (fr) |
| EP (1) | EP0732446B1 (fr) |
| JP (1) | JP2612680B2 (fr) |
| CA (1) | CA2169978C (fr) |
| DE (2) | DE29504034U1 (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0732447B1 (fr) * | 1995-03-09 | 1998-11-25 | Voith Sulzer Finishing GmbH | Calandre pour le traitement d'une bande de papier sur deux faces |
| WO2007125162A1 (fr) * | 2006-05-02 | 2007-11-08 | Metso Paper, Inc. | Solution de modification d'une ligne de fabrication de type autonome dans une machine à papier |
| EP1266088B2 (fr) † | 2000-02-16 | 2010-03-24 | Metso Paper, Inc. | Procede de calandrage de papier et dispositif correspondant comprenant un rouleau chauffable |
| US7871496B2 (en) | 2003-11-28 | 2011-01-18 | Voith Paper Patent Gmbh | Paper machine |
| AT505347B1 (de) * | 2007-04-12 | 2012-01-15 | Metso Paper Inc | Verfahren zum kalandrieren einer faserbahn |
Families Citing this family (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29521610U1 (de) * | 1995-03-09 | 1997-11-20 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Kalander für die Behandlung einer Papierbahn |
| DE29504034U1 (de) * | 1995-03-09 | 1995-05-04 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Kalander für die zweiseitige Behandlung einer Papierbahn |
| DE19508349C2 (de) * | 1995-03-09 | 2003-04-03 | Voith Paper Patent Gmbh | Kalander für die Behandlung einer Papierbahn und Verfahren zu dessen Betrieb |
| DE19508352B4 (de) * | 1995-03-09 | 2005-07-21 | Voith Paper Patent Gmbh | Kalander für die Behandlung einer Papierbahn |
| CA2188074C (fr) | 1995-11-13 | 2000-12-05 | Dieter Kurth | Procede de transformation d'une bande de papier et d'une pression en continu, et machine d'imprimerie pour la mise en oeuvre dudit procede |
| DE29518424U1 (de) * | 1995-11-21 | 1996-03-14 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Kalander in einer Papier- oder Streichmaschine |
| DE19547164C1 (de) * | 1995-12-16 | 1997-02-06 | Voith Sulzer Finishing Gmbh | Kalander für die Behandlung einer Papierbahn und Anwendung dieses Kalanders |
| US7357072B2 (en) | 1996-12-06 | 2008-04-15 | Eduard Kusters Maschinefabrik Gmbh & Co. Kg | Calender |
| DE19650576C2 (de) * | 1996-12-06 | 2001-02-15 | Kuesters Eduard Maschf | Kalander |
| DE19711241C2 (de) * | 1997-03-18 | 2002-08-29 | Voith Paper Patent Gmbh | Kalander für Papier und ähnliches Bahnmaterial |
| DE69822853T4 (de) * | 1997-05-07 | 2005-08-11 | Metso Paper, Inc. | Verfahren und vorrichtung zur berechnung und steuerung der linearen lastverteilung in einem mehrspalt-kalander und mehrspalt-kalander |
| US20030126998A1 (en) * | 1998-03-17 | 2003-07-10 | Eduard Kusters Maschinenfabrik Gmbh & Co. Kg | Calender arrangement |
| DE19811474A1 (de) * | 1998-03-17 | 1999-09-23 | Kuesters Eduard Maschf | Kalanderanordnung |
| US7096779B2 (en) | 1998-03-17 | 2006-08-29 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Calender arrangement |
| DE19832067B4 (de) * | 1998-07-16 | 2005-04-21 | Voith Paper Patent Gmbh | Kalander für Bahnen aus Papier oder ähnlichem Material |
| US6368444B1 (en) | 1998-11-17 | 2002-04-09 | Kimberly-Clark Worldwide, Inc. | Apparatus and method for cross-directional stretching of polymeric film and other nonwoven sheet material and materials produced therefrom |
| DE19940897C1 (de) * | 1999-08-27 | 2000-11-09 | Kuesters Beloit Gmbh & Co Kg | Kalander |
| FI107947B (fi) * | 2000-06-07 | 2001-10-31 | Metso Paper Inc | Menetelmä paperirainan profiloimiseksi |
| DE10353138B3 (de) * | 2003-11-14 | 2005-08-11 | Voith Paper Patent Gmbh | Kalander |
| DE10355686A1 (de) * | 2003-11-28 | 2005-06-23 | Voith Paper Patent Gmbh | Papiermaschine |
| DE102004003921A1 (de) * | 2004-01-27 | 2005-11-24 | Voith Paper Patent Gmbh | Verfahren und Anordnung zur Herstellung einer holzfrei gestrichenen, matten oder halbmatten Papierbahn |
| FI118725B (fi) * | 2004-08-19 | 2008-02-29 | Veisto Oy | Pyörösaha, jossa on teräohjain |
| RU2365492C2 (ru) * | 2007-05-14 | 2009-08-27 | Иван Васильевич Малахов | Круглопильный станок для продольной распиловки древесины |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0027270A1 (fr) * | 1979-10-15 | 1981-04-22 | Valmet Oy | Calandre à papier |
| US5237915A (en) * | 1992-02-04 | 1993-08-24 | The Mead Corporation | Mixed roll calender |
| DE29504034U1 (de) * | 1995-03-09 | 1995-05-04 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Kalander für die zweiseitige Behandlung einer Papierbahn |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1793114A (en) * | 1929-03-27 | 1931-02-17 | Minton Vacuum Dryer Corp | Slip-control calender |
| US3124504A (en) * | 1960-04-04 | 1964-03-10 | Gloss finishing of uncoated paper | |
| US3230867A (en) * | 1961-12-04 | 1966-01-25 | Benjamin J H Nelson | Paper finishing mechanism |
| US4749445A (en) * | 1984-05-18 | 1988-06-07 | S. D. Warren Company | Method of finishing paper utilizing substrata thermal molding |
| JPH01183595A (ja) * | 1988-01-11 | 1989-07-21 | Mitsubishi Paper Mills Ltd | コーテッド紙のスーパーカレンダー処理方法 |
| FI96334C (fi) * | 1993-11-24 | 1996-06-10 | Valmet Paper Machinery Inc | Menetelmä paperin tai vastaavan rainamateriaalin kalanteroinnissa ja menetelmää soveltava kalanteri |
-
1995
- 1995-03-09 DE DE29504034U patent/DE29504034U1/de not_active Expired - Lifetime
-
1996
- 1996-02-21 CA CA002169978A patent/CA2169978C/fr not_active Expired - Fee Related
- 1996-03-04 DE DE59600691T patent/DE59600691D1/de not_active Revoked
- 1996-03-04 EP EP96103278A patent/EP0732446B1/fr not_active Revoked
- 1996-03-07 US US08/612,170 patent/US5791242A/en not_active Expired - Lifetime
- 1996-03-08 JP JP8051485A patent/JP2612680B2/ja not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0027270A1 (fr) * | 1979-10-15 | 1981-04-22 | Valmet Oy | Calandre à papier |
| US5237915A (en) * | 1992-02-04 | 1993-08-24 | The Mead Corporation | Mixed roll calender |
| DE29504034U1 (de) * | 1995-03-09 | 1995-05-04 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Kalander für die zweiseitige Behandlung einer Papierbahn |
Non-Patent Citations (2)
| Title |
|---|
| JOHN D. PEEL: "supercalendering and soft nip calendering compared", TAPPI JOURNAL, vol. 74, no. 10, October 1991 (1991-10-01), NORCROSS, GA., US, pages 179 - 186, XP000234497 * |
| THOMAS J. LAUTERBACH: "synthetic composite covers in supercalenders: update", TAPPI JOURNAL, vol. 76, no. 6, June 1993 (1993-06-01), NORCROSS, GA., US, pages 115 - 119, XP000420366 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0732447B1 (fr) * | 1995-03-09 | 1998-11-25 | Voith Sulzer Finishing GmbH | Calandre pour le traitement d'une bande de papier sur deux faces |
| EP1266088B2 (fr) † | 2000-02-16 | 2010-03-24 | Metso Paper, Inc. | Procede de calandrage de papier et dispositif correspondant comprenant un rouleau chauffable |
| US7871496B2 (en) | 2003-11-28 | 2011-01-18 | Voith Paper Patent Gmbh | Paper machine |
| US8062479B2 (en) | 2003-11-28 | 2011-11-22 | Voith Paper Patent Gmbh | Paper machine |
| WO2007125162A1 (fr) * | 2006-05-02 | 2007-11-08 | Metso Paper, Inc. | Solution de modification d'une ligne de fabrication de type autonome dans une machine à papier |
| AT505347B1 (de) * | 2007-04-12 | 2012-01-15 | Metso Paper Inc | Verfahren zum kalandrieren einer faserbahn |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2169978C (fr) | 1999-03-23 |
| EP0732446B1 (fr) | 1998-10-21 |
| JPH08260380A (ja) | 1996-10-08 |
| US5791242A (en) | 1998-08-11 |
| DE59600691D1 (de) | 1998-11-26 |
| JP2612680B2 (ja) | 1997-05-21 |
| DE29504034U1 (de) | 1995-05-04 |
| CA2169978A1 (fr) | 1996-09-10 |
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