EP0777041A2 - Brennkraftmaschine, ein Durchblasgassensor und ein Verfahren zur Auswertung der Leistung einer Brennkraftmaschine - Google Patents

Brennkraftmaschine, ein Durchblasgassensor und ein Verfahren zur Auswertung der Leistung einer Brennkraftmaschine Download PDF

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Publication number
EP0777041A2
EP0777041A2 EP96308618A EP96308618A EP0777041A2 EP 0777041 A2 EP0777041 A2 EP 0777041A2 EP 96308618 A EP96308618 A EP 96308618A EP 96308618 A EP96308618 A EP 96308618A EP 0777041 A2 EP0777041 A2 EP 0777041A2
Authority
EP
European Patent Office
Prior art keywords
venturi
crankcase
blow
engine
sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96308618A
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English (en)
French (fr)
Other versions
EP0777041A3 (de
EP0777041B1 (de
Inventor
Matthew L. Schneider
Abhay P. Bhagwat
Alfred Schuppe
George M. Kuhns
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cummins Inc
Original Assignee
Cummins Engine Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cummins Engine Co Inc filed Critical Cummins Engine Co Inc
Publication of EP0777041A2 publication Critical patent/EP0777041A2/de
Publication of EP0777041A3 publication Critical patent/EP0777041A3/de
Application granted granted Critical
Publication of EP0777041B1 publication Critical patent/EP0777041B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00—Crankcase ventilating or breathing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/10—Indicating devices; Other safety devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00—Component parts, details or accessories, not otherwise provided for
    • F02B77/08—Safety, indicating, or supervising devices
    • F02B77/085—Safety, indicating, or supervising devices with sensors measuring combustion processes, e.g. knocking, pressure, ionization, combustion flame
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00—Engines characterised by air compression and subsequent fuel addition
    • F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition

Definitions

  • the present invention relates generally to internal combustion engines, to engine crankcase gas blow-by sensors and to a method of evaluating performance of an internal combustion engine. More particularly, this invention relates to an engine crankcase gas blow-by sensor using a venturi and a differential pressure transducer to measure volumetric flow of blow-by gases.
  • the pressure within an internal combustion engine crankcase should be maintained at a level equal to or slightly less than atmospheric pressure to prevent external oil leakage through the various gasketed joints, such as that between the valve cover and the cylinder head.
  • a so-called blow-by gas is emitted in the crankcase as a result of leaks of intake air-fuel mixture and combustion gases through the clearances around piston rings, during the compression, combustion and/or exhaust cycles. Because of these blow-by gases, the crankcase pressure will inherently rise, promoting leakage of oil from the crankcase.
  • the crankcase pressure was vented to the atmosphere through a breather in order to solve this problem.
  • blow-by gases in the crankcase be vented back to the combustion chamber rather than being released to the atmosphere.
  • closed crankcase ventilation (CCV) systems recycle the blow-by gas by burning these gases together with the intake air-fuel mixture.
  • a good way to measure the volume of blow-by gas entering the crankcase is to measure the pressure of such gases in the crankcase.
  • closed crankcase ventilation systems do not allow any of the crankcase gases to be vented through an orifice, which would be required in order to measure the crankcase pressure.
  • the present invention is directed toward meeting this need.
  • the present invention relates to an engine crankcase gas blow-by sensor.
  • crankcase gases are allowed to flow through a venturi which includes high pressure and low pressure taps.
  • the high and low pressure taps are coupled to a differential pressure transducer which produces an output that is proportional to the volumetric flow of crankcase gases through the venturi.
  • the use of a venturi in conjunction with a differential pressure sensor offers a low resistance path for the flow of crankcase gases and allows continuous monitoring of blow-by without exceeding the operating pressure limitations of various oil seals.
  • Such a sensor is particularly suited for closed crankcase ventilation (ccv) systems, as it doesn't require venting of crankcase gases to the atmosphere (but will also work well on open systems).
  • an internal combustion engine comprising at least one cylinder; at least one piston slidingly disposed within the at least one cylinder in order to define a combustion chamber above the piston; a crankcase coupled to the at least one cylinder, wherein an interior of the crankcase is in fluid communication with an interior of the at least one cylinder below the at least one piston, wherein combustion gases which blow-by the at least one piston may enter the crankcase; a venturi having an inlet port and an outlet port, wherein both the inlet port and the outlet port are coupled to the crankcase interior such that gas within the crankcase may flow through the venturi; a high pressure tap extending from an exterior of the venturi to an interior of the venturi; a low pressure tap extending from the venturi exterior to the venturi interior; and a sensor coupled to the venturi and operative to measure a differential pressure between the high pressure tap and the low pressure tap.
  • an engine crankcase gas blow-by sensor comprising an engine crankcase operative to contain blow-by gases; a venturi having an inlet port and an outlet port, wherein both the inlet port and the outlet port are coupled to an interior of the engine crankcase such that gas within the crankcase may flow through the venturi; a high pressure tap extending from an exterior of the venturi to an interior of the venturi; a low pressure tap extending from the venturi exterior to the venturi interior; and a sensor coupled to the venturi and operative to measure a differential pressure between the high pressure tap and the low pressure tap.
  • a method of evaluating performance of an internal combustion engine comprising the steps of: (a) routing at least a portion of blow-by gases within a crankcase of the engine through a venturi having a high pressure tap and a low pressure tap; (b) measuring a pressure differential between the high pressure tap and the low pressure tap; and (c) outputting a signal that is proportional to the measured pressure differential.
  • FIG. 1a is a cross-sectional view of a preferred embodiment of the venturi of the present invention.
  • FIG. 1b is an end view of the venturi of FIG. 1.
  • FIG. 2 is a top plan view of the venturi of FIG. 1 with the differential pressure transducer mounted thereon.
  • FIG. 3 is a cross-sectional view of the venturi and differential pressure sensor of FIG. 2.
  • FIG. 4 is an end view of the venturi and differential pressure sensor of FIG. 2.
  • FIG. 5 is a graph of differential pressure as a function of the flow transfer function of the venturi of FIG. 2.
  • FIG. 6 is a graph of the voltage output signal of the differential pressure sensor of FIG. 2 as a function of air flow through the venturi.
  • the present invention involves the sensing of crankcase blow-by gases by measuring the volumetric flow of such gases rather than the prior art method of measuring the pressure of these gases.
  • Volumetric flow of the blow-by gases is accomplished by routing a portion of these gases through a venturi which has high pressure and low pressure taps therein.
  • a differential pressure sensor is then attached to the high and low pressure taps in order to measure the pressure differential between the taps.
  • This differential pressure is related to the volumetric flow of blow-by gases through the venturi, and hence the volumetric flow of blow-by gases around the engine pistons.
  • the venturi 10 includes a generally cylindrical venturi body 12 having an inlet port 14 and an outlet port 16 attached thereto.
  • the inlet port 14 includes a hose connection nipple 18 while the outlet port 16 includes a hose connection nipple 20.
  • Crankcase gases may thus be routed to the venturi 10 via a suitable hose (not shown), and crankcase gases exiting the venturi 10 may be routed back to the crankcase via a second suitable hose (not shown).
  • the venturi 10 is preferably formed from aluminum, steel or an injection molded engineering thermoplastic, or any other suitable material.
  • venturi 10 will vary depending upon the engine size with which the venturi is associated.
  • the dimensions given for the venturi 10 of FIG. 1a are preferred for use with a K50 diesel engine manufactured by the Cummins Engine Company of Columbus, Indiana. Because the venturi effectively amplifies the flow rate of crankcase gases through the venturi, different venturi sizes will be appropriate for different size engines.
  • the venturi 10 has an inlet port 14 internal diameter of 1 inch.
  • the outlet port 16 also has an internal diameter of 1 inch.
  • the venturi throat 22 has an internal diameter of 0.425 inches. Dimensions for the other portions of the venturi 10 are illustrated in FIG. 1a.
  • a high pressure tap 24 is formed from the exterior surface of the venturi body 12 to the inlet bore 26 which extends through the inlet port 14.
  • a low pressure tap 28 is formed from the exterior surface of the venturi body 12 to the venturi throat 22.
  • a differential pressure sensor 30 is coupled to the venturi body 12 by means of four screws 32 which bore into the body 12.
  • the differential pressure sensor 30 is preferably a variable capacitive on ceramic differential pressure sensor such as a model P604 manufactured by Kavlico of Moorepark, California, but any type of differential pressure sensor may be utilized in the present invention.
  • the differential pressure sensor 30 is mounted to the venturi body 12 such that the high pressure tap 24 is aligned with the inlet 34 to the high pressure side of the differential pressure sensor 30.
  • the low pressure tap 28 communicates with the inlet 36 of the low pressure side of the differential pressure sensor 30.
  • the differential pressure sensor 30 is preferably of the wet-dry type, therefore the low pressure side of the sensor includes a filter element 38 in order to prevent liquid, such as uncombusted fuel and oil, to enter the low pressure side of the differential pressure sensor 30.
  • the output of the differential pressure sensor 30 is a voltage which is proportional to the differential pressure across the high pressure tap 24 and the low pressure tap 28. This output voltage is supplied to a multi-pin electrical connector 40.
  • the connector 40 additionally accepts the input voltage which is used to power the differential pressure sensor 30.
  • the venturi 10 of FIG. 1a is capable of flowing in excess of 50 actual cubic feet per minute (ACFM) air or crankcase gas, although the flow rate will be approximately 26 ACFM maximum for the model K50 engine for which the venturi 10 was designed.
  • a flow rate of 26 ACFM results in approximately 30 inches of water pressure differential developed across the pressure taps 24 and 28.
  • FIG. 5 illustrates the differential pressure developed across the pressure taps 24 and 28 of the venturi 10 as a function of gas flow through the venturi 10.
  • This graph illustrates that the transfer function of gas flow vs. differential pressure for the venturi 10 is not linear.
  • the combination venturi body 12 and differential pressure sensor 30 is preferably mounted in a substantially vertical orientation in order to allow gas to run out of the venturi in order to prevent build-up and contamination within the differential pressure sensor 30. Such build-up will change the measured pressure and result in inaccuracies in the measurement of crankcase gas flow.
  • the differential pressure sensor 30 is mounted to the venturi body 12 by means of an appropriate sealing gasket which forms an airtight seal between the differential pressure sensor 30 and the high pressure tap 24 and low pressure tap 28.
  • the output voltage of the differential pressure sensor 30 is a non-linear function of media volumetric flow, which tracks the actual differential pressure developed across the high and low pressure taps of the venturi.
  • the input voltage to the differential pressure sensor 30 is 5.0+/-5% VDC. Because the sensor 30 is ratiometric to the input voltage, the output voltage illustrated in FIG. 6 assumes a 5.0 VDC input voltage. It will be appreciated by those skilled in the art that the transfer function of FIG. 6 allows an engine monitoring system to determine the flow-rate of crankcase gases through the venturi by monitoring the output voltage of the differential pressure sensor 30. This information may be used in different ways by the engine monitoring system.
  • the output voltage of the differential pressure sensor 30 may be monitored for an instantaneous increase of blow-by gas flow, indicative of a catastrophic failure within the engine.
  • the amount of instantaneous increase necessary to signal a catastrophic failure may be made a calibratable threshold point within the engine monitoring system and is dependent upon engine size.
  • an indicator light may be used to alert the driver of the situation.
  • the output voltage of the differential pressure sensor 30 may also be used to record crankcase gas flow rate over time in order to chart the wear of the engine and hence predict when the engine will require an overhaul.
  • the engine monitoring system may use a filtered linear projection in order to determine at what time the engine blow-by gases have increased to the point where maximum performance is no longer available from the engine. Appropriate servicing can then be scheduled for the vehicle prior to that time.
  • the present invention allows useful measurement of engine crankcase blow-by which was previously unavailable in closed crankcase ventilation systems. Measurement of such blow-by gases can provide information to signal catastrophic failures within the engine as well as to predict when major engine servicing will be required in the future. Such information may be used to minimize downtime of the engine and to prevent expensive catastrophic engine failure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Testing Of Engines (AREA)
EP96308618A 1995-11-25 1996-11-28 Brennkraftmaschine mit einem Durchblasgassensor und ein Verfahren zur Auswertung der Leistung einer Brennkraftmaschine Expired - Lifetime EP0777041B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US564419 1983-12-22
US56441995A 1995-11-25 1995-11-25

Publications (3)

Publication Number Publication Date
EP0777041A2 true EP0777041A2 (de) 1997-06-04
EP0777041A3 EP0777041A3 (de) 1998-04-01
EP0777041B1 EP0777041B1 (de) 2002-03-13

Family

ID=24254397

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96308618A Expired - Lifetime EP0777041B1 (de) 1995-11-25 1996-11-28 Brennkraftmaschine mit einem Durchblasgassensor und ein Verfahren zur Auswertung der Leistung einer Brennkraftmaschine

Country Status (3)

Country Link
EP (1) EP0777041B1 (de)
JP (1) JPH09177530A (de)
DE (1) DE69619772T2 (de)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005061865A1 (fr) * 2003-12-18 2005-07-07 Renault Sas Dispositif de controle moteur
US7954363B2 (en) 2005-07-18 2011-06-07 Danfoss A/S Method and a system for detection of an engine fault
EP2386733A1 (de) * 2010-05-14 2011-11-16 Schaller Automation Industrielle Automationstechnik GmbH & Co. KG Anlage und Verfahren zum Ermitteln von Messwerten von Gasen und/oder eines Aerosols für eine Arbeitsmaschine
US20160069304A1 (en) * 2014-09-10 2016-03-10 Denso International America, Inc. Evaporative system
WO2017191413A1 (fr) * 2016-05-04 2017-11-09 Valeo Systemes De Controle Moteur Systeme de controle des emissions d'un vehicule automobile
CN110725760A (zh) * 2019-10-18 2020-01-24 广西玉柴机器股份有限公司 一种解决压差传感器积水的文丘里管结构
CN111946422A (zh) * 2019-05-16 2020-11-17 丰田自动车株式会社 车载内燃机的异常诊断装置
CN112051047A (zh) * 2020-09-07 2020-12-08 中国第一汽车股份有限公司 一种曲轴箱通风系统携出机油测量及回收装置
CN113670624A (zh) * 2021-07-30 2021-11-19 东风汽车集团股份有限公司 一种发动机检测系统以及发动机检测方法
CN119163504A (zh) * 2024-09-27 2024-12-20 东风商用车有限公司 一种柴油机曲轴箱主动安全监测系统和监测方法
CN119531990A (zh) * 2024-10-25 2025-02-28 潍柴动力股份有限公司 曲轴箱内燃气浓度控制方法、装置、车辆及存储介质

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FR2867564B1 (fr) * 2004-03-11 2006-06-23 Total France Procede et dispositif de mesure en temps reel de la consommation d'huile du systeme de separation d'huile moteur
DE102011007172A1 (de) * 2011-04-12 2012-10-18 Man Diesel & Turbo Se Brennkraftmaschine
CN102749203B (zh) * 2011-04-21 2015-05-20 浙江派尼尔机电有限公司 一种船用发动机测试方法、装置和系统
US9447745B2 (en) 2011-09-15 2016-09-20 General Electric Company System and method for diagnosing an engine
US20140219779A1 (en) * 2011-10-19 2014-08-07 Hiroki Matsui Supercharger
CN110160792B (zh) * 2018-11-15 2020-12-25 北京机电工程研究所 一种动力系统动态模拟试验方法

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FR1428610A (fr) * 1965-01-07 1966-02-18 Alsacienne Constr Meca Dispositif de sécurité pour moteur à combustion interne
US3862624A (en) * 1970-10-10 1975-01-28 Patrick Lee Underwood Oxygen-hydrogen fuel use for combustion engines
US4481828A (en) * 1983-01-27 1984-11-13 Phillips Petroleum Company Differential flow rate sensor
FR2641575B1 (fr) * 1989-01-11 1991-05-17 Guilcher Guy Dispositif de detection des augmentations de pression dans les carters des moteurs a combustion interne

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005061865A1 (fr) * 2003-12-18 2005-07-07 Renault Sas Dispositif de controle moteur
US7954363B2 (en) 2005-07-18 2011-06-07 Danfoss A/S Method and a system for detection of an engine fault
EP2386733A1 (de) * 2010-05-14 2011-11-16 Schaller Automation Industrielle Automationstechnik GmbH & Co. KG Anlage und Verfahren zum Ermitteln von Messwerten von Gasen und/oder eines Aerosols für eine Arbeitsmaschine
WO2011141191A1 (de) * 2010-05-14 2011-11-17 Schaller Automation Industrielle Automationstechnik Gmbh & Co. Kg Anlage und verfahren zum ermitteln von messwerten von gasen und/oder eines aerosols für eine arbeitsmaschine
US8695400B2 (en) 2010-05-14 2014-04-15 Uwe Gnauert System and method for determining readings of gases and/or an aerosol for a machine
US10060394B2 (en) * 2014-09-10 2018-08-28 Denso International America, Inc. Evaporative system
US20160069304A1 (en) * 2014-09-10 2016-03-10 Denso International America, Inc. Evaporative system
WO2017191413A1 (fr) * 2016-05-04 2017-11-09 Valeo Systemes De Controle Moteur Systeme de controle des emissions d'un vehicule automobile
FR3051020A1 (fr) * 2016-05-04 2017-11-10 Valeo Systemes De Controle Moteur Systeme de controle des emissions d'un vehicule automobile
CN111946422A (zh) * 2019-05-16 2020-11-17 丰田自动车株式会社 车载内燃机的异常诊断装置
CN110725760A (zh) * 2019-10-18 2020-01-24 广西玉柴机器股份有限公司 一种解决压差传感器积水的文丘里管结构
CN112051047A (zh) * 2020-09-07 2020-12-08 中国第一汽车股份有限公司 一种曲轴箱通风系统携出机油测量及回收装置
CN112051047B (zh) * 2020-09-07 2022-12-09 中国第一汽车股份有限公司 一种曲轴箱通风系统携出机油测量及回收装置
CN113670624A (zh) * 2021-07-30 2021-11-19 东风汽车集团股份有限公司 一种发动机检测系统以及发动机检测方法
CN113670624B (zh) * 2021-07-30 2023-09-19 东风汽车集团股份有限公司 一种发动机检测系统以及发动机检测方法
CN119163504A (zh) * 2024-09-27 2024-12-20 东风商用车有限公司 一种柴油机曲轴箱主动安全监测系统和监测方法
CN119531990A (zh) * 2024-10-25 2025-02-28 潍柴动力股份有限公司 曲轴箱内燃气浓度控制方法、装置、车辆及存储介质

Also Published As

Publication number Publication date
EP0777041A3 (de) 1998-04-01
DE69619772D1 (de) 2002-04-18
DE69619772T2 (de) 2002-09-19
EP0777041B1 (de) 2002-03-13
JPH09177530A (ja) 1997-07-08

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