EP0825298A2 - Verfahren zur gleichzeitigen Beaufschlagung der Oberseite undd er Unterseite einer Papierträgerbahn - Google Patents
Verfahren zur gleichzeitigen Beaufschlagung der Oberseite undd er Unterseite einer Papierträgerbahn Download PDFInfo
- Publication number
- EP0825298A2 EP0825298A2 EP97113481A EP97113481A EP0825298A2 EP 0825298 A2 EP0825298 A2 EP 0825298A2 EP 97113481 A EP97113481 A EP 97113481A EP 97113481 A EP97113481 A EP 97113481A EP 0825298 A2 EP0825298 A2 EP 0825298A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating material
- roller
- carrier web
- rubber
- rubber roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/56—Rolls
- D21H23/58—Details thereof, e.g. surface characteristics, peripheral speed
- D21H23/60—Details thereof, e.g. surface characteristics, peripheral speed the material on the applicator roll being subjected to a particular treatment before applying to the paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/56—Rolls
- D21H23/58—Details thereof, e.g. surface characteristics, peripheral speed
- D21H23/62—Reverse roll coating, i.e. applicator roll surface moving in direction opposite to that of the paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/70—Multistep processes; Apparatus for adding one or several substances in portions or in various ways to the paper, not covered by another single group of this main group
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/12—Coatings without pigments applied as a solution using water as the only solvent, e.g. in the presence of acid or alkaline compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/22—Polyalkenes, e.g. polystyrene
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/24—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/32—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming a linkage containing silicon in the main chain of the macromolecule
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/84—Paper comprising more than one coating on both sides of the substrate
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/06—Vegetable or imitation parchment; Glassine paper
Definitions
- the invention relates to a method for simultaneously acting on the top and the underside of a paper carrier web, each with a liquid coating material.
- Paper is often used as a backing material for adhesive tapes. Find such tapes Use u. a. as masking tapes for painting and varnishing, tapes for processing electronic components or as packaging adhesive tapes.
- the paper carriers are subjected to a special pretreatment.
- the paper is first impregnated.
- the impregnation gives the paper additional strength and insensitivity to moisture.
- acts the impregnating agents are aqueous dispersions, but also solvent-based ones Systems are possible.
- polymers for impregnation are: Styrene-butadiene copolymers, acrylonitrile-butadiene copolymers, acrylates, polychloroprene and polymers of the groups mentioned which have been modified with carboxyl groups or other comonomers. Mixtures of the polymers are also possible, as are mixtures with other substances, for example resins, plasticizers and other auxiliaries.
- the paper backing is coated with a layer of lacquer on the back, a so-called release varnish, as well as with a on the later adhesive side Primer equipped.
- the release varnish initially has the function of adhering the adhesive to the Limit the back of the paper to a size that is easy to cut to length of the tape from the roll guaranteed.
- the release varnish must also meet application-specific requirements, for example sufficient paint and paint adhesion on the back of the tape for painter masking tapes or a quiet rolling noise in packaging tapes.
- Aqueous dispersions or mixtures of aqueous dispersions are very common used as release paints, but they are also solvent-based or so-called 100% systems possible.
- release systems are often used as mixtures of different polymers or also low-molecular, separating agents, such as waxes, fats or the like. formulated. Therefore, only a few options are shown here.
- Systems based on PVC, acrylates, acrylate copolymers or vinyl acetate copolymers are frequently used.
- the systems often consist of mixtures in which one part acts as a binder, while the release effect comes from another component.
- An example here is the mixture of an SBR latex (binder) with a copolymer of styrene and maleic acid amide, as described in German Offenlegungsschrift DE-OS 28 45 541. If necessary, a third component based on acrylate can also be used.
- the job of the primer is to anchor the adhesive on the paper backing support. It often happens without the use of a suitable primer Detachment of the adhesive when peeling off the surface, which among other things Masking tapes for painting and varnishing is not acceptable.
- Aqueous dispersions or mixtures of aqueous dispersions are very common used as a primer, but solvent-based systems are also possible.
- the release varnishes and primers are applied over rollers, doctor blades etc.
- the application is carried out by means of a doctor blade, in that the paper carrier web is carried out at a presettable distance under the doctor blade, the component to be coated being placed on the paper carrier web in front of the doctor blade.
- the doctor blade ensures an even application of the component.
- the component to be coated can be applied via a roller, if appropriate in combination with a doctor blade.
- the component can also be drawn into the paper carrier web by means of negative pressure by using a suction roller over which the paper carrier web is guided.
- the order quantities are to be chosen accordingly high, so that strong knocking off is compensated in the paper. But this also increases the risk of Mass breakdown.
- the object of the invention was to provide a method which has the disadvantages of the prior art, or at least not to the extent, and which in particular prevents the coating material from striking through.
- Claim 2 describes a second embodiment of the method, which is different from distinguishes the former only in that a rubber roller is omitted, i.e., the application takes place directly with an anilox roller running in the opposite direction.
- the method for simultaneously applying the top and bottom of a paper carrier web each with a low-viscosity coating material consists of the features listed below.
- the paper carrier web is passed through the gap between two parallel rubber rollers, which is -200 ⁇ m to -10 ⁇ m, in particular -50 ⁇ m to -10 ⁇ m.
- the first coating material is applied to the top of the paper carrier web by means of the first rubber roller.
- the first coating material is previously transferred to the first rubber roller from a first counter-rotating anilox roller, which in turn is supplied with the first coating material by means of a sprue device.
- the second coating material is applied in parallel to the underside of the paper carrier web by means of a second rubber roller, the second coating material being transferred to the second rubber roller by a second counter-rotating anilox roller.
- the second anilox roller is also supplied with the second coating material by means of a further pouring device.
- the first anilox roller and the second anilox roller are operated in particular at a relative speed of 50% to 150%, preferably 90% to 135%, counter to the first and second rubber rollers.
- the paper carrier web is guided through the gap between a rubber roller and a second anilox roller that runs counter to the rubber roller, the gap between the rubber roller and anilox roller being -200 ⁇ m to - 10 ⁇ m, in particular -50 ⁇ m to -10 ⁇ m, is.
- the top of the paper carrier web is loaded with the first coating material via the rubber roller.
- the first coating material is transferred to the rubber roller from a first counter-rotating anilox roller, which in turn receives the first coating material from a sprue device.
- the underside of the paper carrier web is acted upon by the second coating material via the second anilox roller, to which the second coating material is also applied via a further pouring device.
- the first anilox roller and the second anilox roller are operated in particular at a relative speed of 50% to 150%, preferably 90% to 135%, counter to the rubber roller and the carrier web.
- the rubber rollers used in the process advantageously have a Shore hardness from 40 to 90, in particular 40 to 60.
- the anilox rollers preferably have an 18-80, in particular a 36-60 division.
- rollers both the rubber rollers and the anilox rollers, will have one advantage Further development of the process driven separately.
- the anilox rollers are provided with a closed sprue box into which the Coating media with a pressure of 0.05 bar to 0.5 bar, preferably 0.1 bar up to 0.3 bar.
- the pressure specifications correspond to the present one Chamber pressure.
- the method is particularly advantageous when the first coating material is an aqueous primer dispersion and the second coating material from an aqueous Release dispersion is formed.
- An aqueous release dispersion can also advantageously be used as the first coating material can be applied on one side if at the same time the second coating material from one aqueous post-coating is formed.
- the inventive method is excellent suitable for the coating of paper carrier webs for the production of adhesive tape, in particular creped paper carrier webs. Surprisingly, it turns out that the known disadvantages of the conventional Coating processes do not occur.
- the coating goods due to the nip with light Pressure applied to the paper surface. By simultaneously on both A coating material with overpressure is applied to the sides of the paper surface a ground breakdown is reliably prevented.
- the respective penetration depth of the coating material can be regulated. This ensures constant order quantities and opens up the possibility of to work with minimal order quantities.
- Another advantage of the disclosed method is that, in the case of coating materials which are aqueous on both sides, an excellent flatness of the paper is obtained which can be regulated by the amount of coating.
- the reason for this is that the paper is subjected to the coating goods from both sides at the same time and an identical drying speed is preset in a downstream floating nozzle dryer on the top and bottom of the paper carrier web. Swelling processes in the fibers, the release of tensions in the surfaces or the creation of new tensions (e.g. shrinkage due to the hornification of residual hemicellulose and other amorphous components) take place in the same direction on the top and bottom of the paper.
- the improved flatness in turn has a positive effect on the coating quality of the adhesive.
- the position of this boundary layer in the paper can be influenced in a targeted manner by the method chosen in the invention.
- the selection of the anilox rollers, the selected chamber pressure, the transfer rollers, the relative speed of the rollers, but also other parameters determine this boundary layer.
- the coating thickness that is to say the thickness of the layer into which the respective coating material is to penetrate, is thus precisely defined by the respective coating material.
- Another advantage of the method according to the invention is that the curling the edges of the coated paper carrier web is avoided, which is a one-sided Wetting cannot be suppressed.
- FIG. 1 shows the particularly advantageous method according to claim 1 and shown in Figure 2 according to claim 2.
- the paper carrier web 1 is rectilinear in the gap 23 between two synchronized rubber rollers 21, 22 out.
- the rubber rollers 21, 22 are on one Gesture not shown mounted, with a corresponding adjustment mechanism the gap width between the rubber rollers 21, 22 can be preset can.
- first rubber roller 21 the underside of the paper carrier web 1 with a applied aqueous primer dispersion.
- the rubber roller 21 itself takes over a first anilox roller 31, which is driven in the opposite direction to the rubber roller 21, the aqueous primer dispersion.
- a first sprue 41 advantageously with is operated at a slight excess pressure of 0.05 bar to 0.5 bar Anilox roller 31.
- the top of the paper carrier web 1 with a applied aqueous paint dispersion is about the second rubber roller 22, the top of the paper carrier web 1 with a applied aqueous paint dispersion.
- the rubber roller 22 and the opposite to this operated anilox roller 32 also obtain the coating material from a second, advantageously operated with a slight excess pressure of 0.05 bar to 0.5 bar Gating device 42.
- the paper carrier web 1 in the nip 23 After the coating process of the paper carrier web 1 in the nip 23, it is fed via a non-contact web guiding element 5 to a floating nozzle dryer which is not further described.
- the paper carrier web is then further processed in the form of a coating with known solvent-based adhesive systems in conventional application processes.
- the paper carrier web 1 is guided into the nip 23 by a rubber roller 22 operated in the same direction as paper carrier web 1 and by a first, counter to the paper carrier web 1 and the anilox roller 22 operated by the rubber roller 31 is formed.
- the anilox roller 31 directly coats the underside of the paper carrier web 1 an aqueous primer dispersion, the anilox roller 31 via a first sprue 41 is supplied with the coating material.
- the aqueous solution is applied in accordance with the process described above Lacquer dispersion also via a rubber roller 22, which with a screen roller 32 the paint dispersion is supplied, which in turn the coating material from a second Gating device 42 receives.
- Example 1 Thin paper backing, and a flat crepe backing, Paper carrier web thickness: 150 ⁇ m
- the paper carrier web was treated with an impregnation, based on an SBR latex, impregnated.
- the impregnation was carried out on a conventional impregnation system, which is supplied by various suppliers.
- An impregnation system from VITS (Erkrath) was used here.
- the impregnation was carried out in the immersion process, followed by squeezing the excess in a squeeze mechanism. The impregnation was carried out until complete saturation of the paper.
- First coating material aqueous primer dispersion
- Second coating material aqueous lacquer dispersion (release lacquer)
- the system according to the invention was a pilot plant system for determining the in the Description cited parameters.
- the rollers were assembled in the roller mill of a 5-roll applicator, the subsequent drying in a floating nozzle dryer.
- the gap between the rubber rollers was preset to 80 ⁇ m.
- the carrier thus finished was coated with 50 g / m 2 (dry substance) of a solvent-based natural rubber adhesive.
- a solvent-based natural rubber adhesive It is an ESH post-crosslinkable adhesive that is used as standard for masking tapes, consisting of natural rubber, adhesive resins and fillers.
- the product produced by the process according to the invention was suitable the results of the application engineering examination very well as a masking tape. In particular, it proved to be extremely resistant to emulsion paints In the strip pull test of glued to sheet steel and with commercially available In no case did the strip coated with emulsion paint come to split the Product, neither after 5, 10, 15 nor after 20 minutes of exposure to the emulsion paint.
- the product could be ripped off various substrates, even after a longer period Bonding time and under extreme peeling conditions (extremely fast, extreme Voltage), remove again. Glass and PVC with bonding times were explicitly tested up to 24 hours.
- Example 2 Production of an adhesive tape based on transparent paper, parchment paper or high-density glassine paper
- the primer dispersion and the release lacquer dispersion were removed from the aqueous Phase coated.
- aqueous solution of a commercially available polyvinyl alcohol was used as the primer (Trade name Mowiol from Hoechst). The viscosity was adjusted on Ford outlet cup with 4 mm nozzle at 18 ⁇ 4 sec.
- the release component consisted of a mixture of a polyvinyl alcohol solution (see above) with a silicone release emulsion.
- the polyvinyl alcohol takes on the function of Film formers, the silicone emulsion in the amount of the desired separation effect be coordinated.
- the viscosity of the release dispersion was on Ford beakers with 4 mm outlet nozzle set at 18 ⁇ 4 sec.
- the supports coated in this way were coated immediately afterwards with a solvent-based acrylate adhesive. It is a 38% solvent-based acrylic adhesive, which can be obtained from National Starch, for example. An adhesive composition of 20 ⁇ 2 g / m 2 was carried out.
- a channel coating system with a knife-over-roll applicator was used as the coating system used.
- the system according to the invention was a pilot plant system for determining the in the Description cited parameters.
- the rollers were assembled in the roller mill of a 5-roll applicator, the subsequent drying in a floating nozzle dryer.
- the gap between the rubber rollers was preset to 20 ⁇ m.
- Example 3 Production of an adhesive tape on the basis of the carrier mentioned in Example 2 with acrylic dispersion adhesive
- the acrylic dispersion adhesive was used with a viscosity of 200 - 600 mPa * s at 30 1 / s and 20 ° C.
- the mass application was set at 20 ⁇ 1 g / m 2 .
- the release varnish was adjusted with a viscosity of Ford flow cup with 4 mm nozzle of 18 ⁇ 4 sec.
- the system according to the invention was a pilot plant system for determining the in the Description cited parameters.
- the rollers were assembled in the roller mill of a 5-roll applicator, the subsequent drying in a floating nozzle dryer.
- the gap between the anilox roller for the adhesive dispersion and the release rubber roller was preset to 50 ⁇ m.
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- Paper (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
- die Oberseite der Papierträgerbahn mit dem ersten Beschichtungsgut mittels einer ersten Gummiwalze beaufschlagt wird,
- auf die erste Gummiwalze das erste Beschichtungsgut von einer ersten gegenläufigen Rasterwalze übertragen wird,
- auf die erste Rasterwalze das erste Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird,
- die Unterseite der Papierträgerbahn mit dem zweiten Beschichtungsgut mittels einer zweiten Gummiwalze beaufschlagt wird,
- auf die zweite Gummiwalze das zweite Beschichtungsgut von einer zweiten gegenläufigen Rasterwalze übertragen wird,
- auf die zweite Rasterwalze das zweite Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird.
Description
Styrol-Butadien-Copolymere, Acrylnitril-Butadien-Copolymere, Acrylate, Polychloroprene sowie mit carboxylgruppenhaltigen oder anderen Comonomeren modifizierte Polymere der genannten Gruppen. Es sind auch Mischungen der Polymere möglich, sowie Mischungen mit weiteren Stoffen, z.B. Harzen, Weichmachern und anderen Hilfsstoffen.
Häufig werden auf PVC basierende Systeme, Acrylate, Acrylatcopolymere oder Vinylacetatcopolymere eingesetzt. Oft bestehen die Systeme auch aus Mischungen, in denen ein Teil die Funktion eines Bindemittels übernimmt, während die Releasewirkung von einem weiteren Bestandteil herrührt. Als Beispiel sei hier die Mischung von einem SBR-Latex (Binder) mit einem Copolymer aus Styrol und Maleinsäureamid genannt, wie sie in der deutschen Offenlegungsschrift DE-OS 28 45 541 beschrieben ist. Gegebenenfalls kann auch noch eine dritte Komponente auf Basis Acrylat eingesetzt werden.
Primer auf Lösemittelbasis können gegebenenfalls auch mit reaktiven Komponenten versehen sein, um eine starke Anbindung an die Klebmasse zu gewährleisten. Bei lösemittelbasierten Primern ist die Verwendung von Isocyanaten zu diesem Zweck nicht unüblich.
So erfolgt der Auftrag mittels einer Rakel, indem die Papierträgerbahn mit einem voreinstellbaren Abstand unter der Rakel durchgeführt wird, wobei die zu beschichtende Komponente vor der Rakel auf die Papierträgerbahn gegeben wird. Die Rakel sorgt für einen gleichmäßigen Auftrag der Komponente.
Weiterhin kann der Auftrag der zu beschichtenden Komponente über eine Walze erfolgen, gegebenenfalls in Kombination mit einer Rakel.
Schließlich kann, wie es in der deutschen Offenlegungsschrift DE-OS 43 29 218 dargelegt ist, die Komponente auch durch Verwendung einer Saugwalze, über die die Papierträgerbahn geführt wird, mittels Unterdruck in die Papierträgerbahn gezogen werden.
Die negativen Effekte des Durchschlagens sind offenkundig:
- Durchschlag des Releaselacks auf die Primerseite setzt dort die Haftung der Klebmasse herab und kann dann zu den oben beschriebenen Ablöseerscheinungen der Klebmasse führen.
- Durchschlag des Primers auf die Releaseseite setzt dort die Haftung der Klebmasse herauf; es resultieren inakzeptabel hohe Abrollkräfte oder gar punktförmiges oder flächiges Herausreißen von Klebmasse beim Abrollen.
Die Papierträgerbahn wird durch den Spalt zwischen zwei gleichläufigen Gummiwalzen geführt, der -200 um bis -10 µm, insbesondere -50 µm bis -10 um, beträgt.
Dabei wird die Oberseite der Papierträgerbahn mit dem ersten Beschichtungsgut mittels der ersten Gummiwalze beaufschlagt. Auf die erste Gummiwalze wird zuvor das erste Beschichtungsgut von einer ersten gegenläufigen Rasterwalze übertragen, die ihrerseits mittels einer Angießvorrichtung mit dem ersten Beschichtungsgut versorgt wird.
Die Unterseite der Papierträgerbahn wird parallel mit dem zweiten Beschichtungsgut mittels einer zweiten Gummiwalze beaufschlagt wird, wobei auf die zweite Gummiwalze das zweite Beschichtungsgut von einer zweiten gegenläufigen Rasterwalze übertragen wird. Ebenfalls wird die zweite Rasterwalze mit dem zweiten Beschichtungsgut mittels einer weiteren Angießvorrichtung versorgt.
Die erste Rasterwalze und die zweite Rasterwalze werden insbesondere mit einer Relativgeschwindigkeit von 50 % bis 150 %, vorzugsweise 90 % bis 135 %, gegenläufig zur ersten und zur zweiten Gummiwalze betrieben.
Die Oberseite der Papierträgerbahn wird über die Gummiwalze mit dem ersten Beschichtungsgut beaufschlagt. Auf die Gummiwalze wird das erste Beschichtungsgut von einer ersten gegenläufigen Rasterwalze übertragen, die ihrerseits von einer Angießvorrichtung das erste Beschichtungsgut empfängt.
Die Unterseite der Papierträgerbahn wird über die zweite Rasterwalze, auf die das zweite Beschichtungsgut ebenfalls über eine weitere Angießvorrichtung aufgetragen wird, mit dem zweiten Beschichtungsgut beaufschlagt.
Die erste Rasterwalze und die zweite Rasterwalze werden insbesondere mit einer Relativgeschwindigkeit von 50 % bis 150 %, vorzugsweise 90 % bis 135 %, gegenläufig zur Gummiwalze und der Trägerbahn betrieben.
Die verbesserte Planlage wirkt sich wiederum positiv auf die Beschichtungsqualität der Klebmasse aus.
Damit wird die Beschichtungsdicke, also die Dicke der Schicht, in die das jeweilige Beschichtungsgut eindringen soll, eben von dem jeweiligen Beschichtungsgut definiert.
Anschließend erfolgt die weitere Verarbeitung der Papierträgerbahn in Form der Beschichtung mit bekannten lösungsmittelbasierten Klebersystemen in herkömmlichen Auftragsverfahren.
- Viskosität :
- Newton'sches Fließverhalten
Fordauslaufbecher mit 4 mm Düse: 16 ± 1 sec. - Masseauftrag :
- 1,5 g / m2 Trockenmasse
- Viskosität :
- Strukturviskoses Fließverhalten,
600 mPa*s bei 0,1 1/s
70 mPa*s bei 100 1/s und 23 °C - Masseauftrag:
- 6 g / m2 Trockenmasse
| Kammerdruck im Angießkasten | 0,2 bar |
| Rasterwalze | 60er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | Bahngeschwindigkeit bis 400 m/min |
| Kammerdruck im Angießkasten | 0,1 bar |
| Rasterwalze | 38er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | Bahngeschwindigkeit bis 400 m/min |
| Anlehnung an | |||
| Klebkraft Stahl | 3,9 N / cm | Abzugsgeschwindigkeit 300 mm/min | AFERA 4001 |
| Klebkraft Rückseite | 1,8 N / cm | dito | AFERA 4001 |
| Abrollkraft | 1,0 N / cm | Abrollgeschwindigkeit 30 m/min | AFERA 4013 |
| Höchstzugkraft | 42 N / cm | Prüfgeschwindigkeit300 mm/min | AFERA 4004 |
| Reißdehnung | 10 % | AFERA 4005 |
| Kammerdruck im Angießkasten | 0,15 bar |
| Rasterwalze | 60er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | Bahngeschwindigkeit bis 400 m/min |
| Kammerdruck im Angießkasten | 0,2 bar |
| Rasterwalze | 60er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | Bahngeschwindigkeit bis 400 m/min |
| Kammerdruck im Angießkasten | 0,2 bar |
| Rasterwalze | 20er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | 75 % der Bahngeschwindigkeit bis 400 m/min |
| Kammerdruck im Angießkasten | 0,2 bar |
| Rasterwalze | 60er Teilung |
| Durchmesser Rasterwalze | 200 mm |
| Relativgeschwindigkeit zur Gummiwalze | 135% |
| Gummiwalze | 55 Shore, PUR |
| Durchmesser Gummiwalze | 200 mm |
| Geschwindigkeit der Gummiwalze | Bahngeschwindigkeit bis 200 m/min |
Claims (11)
- Verfahren zur gleichzeitigen Beaufschlagung der Oberseite und der Unterseite einer Papierträgerbahn mit jeweils einem flüssigen Beschichtungsgut,
dadurch gekennzeichnet, daßa) die Papierträgerbahn durch den Spalt zwischen zwei gleichläufigen Gummiwalzen geführt wird,b)die Oberseite der Papierträgerbahn mit dem ersten Beschichtungsgut mittels einer ersten Gummiwalze beaufschlagt wird,auf die erste Gummiwalze das erste Beschichtungsgut von einer ersten gegenläufigen Rasterwalze übertragen wird,auf die erste Rasterwalze das erste Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird,c)die Unterseite der Papierträgerbahn mit dem zweiten Beschichtungsgut mittels einer zweiten Gummiwalze beaufschlagt wird,auf die zweite Gummiwalze das zweite Beschichtungsgut von einer zweiten gegenläufigen Rasterwalze übertragen wird,auf die zweite Rasterwalze das zweite Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird. - Verfahren zur gleichzeitigen Beaufschlagung der Oberseite und der Unterseite einer Papierträgerbahn mit jeweils einem flüssigen Beschichtungsgut,
dadurch gekennzeichnet, daßa) die Papierträgerbahn durch den Spalt zwischen einer Gummiwalze und einer zu der Gummiwalze gegenläufigen zweiten Rasterwalze geführt wird,b)die Oberseite der Papierträgerbahn mit dem ersten Beschichtungsgut mittels der Gummiwalze beaufschlagt wird,auf die Gummiwalze das erste Beschichtungsgut von einer ersten gegenläufigen Rasterwalze übertragen wird,auf die erste Rasterwalze das erste Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird,c)die Unterseite der Papierträgerbahn mit dem zweiten Beschichtungsgut mittels der zweiten Rasterwalze beaufschlagt wird,auf die zweite Rasterwalze das zweite Beschichtungsgut mittels einer Angießvorrichtung aufgetragen wird. - Verfahren nach den Ansprüchen 1 oder 2,
dadurch gekennzeichnet, daß
der Spalt zwischen den beiden Gummiwalzen bzw. zwischen Gummiwalze und Rasterwalze -200 µm bis -10 µm, insbesondere -50 µm bis -10 µm, beträgt. - Verfahren nach den Ansprüchen 1 bis 3,
dadurch gekennzeichnet, daß
die Gummiwalzen eine Shore-Härte von 40 bis 90, insbesondere 40 bis 60, aufweisen. - Verfahren nach den Ansprüchen 1 bis 4,
dadurch gekennzeichnet, daß
die Rasterwalzen eine 18 - 80er Teilung, insbesondere eine 36er - 60er Teilung, aufweisen. - Verfahren nach den Ansprüchen 1 bis 5,
dadurch gekennzeichnet, daß
die Gummiwalzen und die Rasterwalzen jeweils separat angetrieben werden. - Verfahren nach den Ansprüchen 1 bis 6,
dadurch gekennzeichnet, daß
die Rasterwalzen jeweils mit einem geschlossenen Angießkasten versehen sind, in den die Beschichtungsmedien mit einem Druck von 0,05 bar bis 0,5 bar, vorzugsweise 0,1 bar bis 0,3 bar, eingespeist werden. - Verfahren nach den Ansprüchen 1 bis 7,
dadurch gekennzeichnet, daß
das erste Beschichtungsgut eine wäßrige Primer-Dispersion oder Wasser ist und das zweite Beschichtungsgut von einer wäßrigen Releasedispersion gebildet ist. - Verfahren nach den Ansprüchen 1 bis 8,
dadurch gekennzeichnet, daß
das erste Beschichtungsgut eine wäßrige Release-Dispersion ist und das zweite Beschichtungsgut von einer wäßrigen Nachstrichdispersion gebildet ist. - Verfahren nach Anspruch 1,
dadurch gekennzeichnet, daß
die erste Rasterwalze und die zweite Rasterwalze mit einer Relativgeschwindigkeit von 50 % bis 150 %, vorzugsweise 90 % bis 135 %, gegenläufig zur ersten Gummiwalze und zur zweiten Gummiwalze betrieben werden. - Verfahren nach Anspruch 2,
dadurch gekennzeichnet, daß
die erste Rasterwalze und die zweite Rasterwalze mit einer Relativgeschwindigkeit von 50 % bis 150 %, vorzugsweise 90 % bis 135 %, gegenläufig zur Gummiwalze und zur Papierträgerbahn betrieben werden.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19633766 | 1996-08-22 | ||
| DE19633766A DE19633766C1 (de) | 1996-08-22 | 1996-08-22 | Verfahren zur gleichzeitigen Beaufschlagung der Oberseite und der Unterseite einer Papierträgerbahn |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0825298A2 true EP0825298A2 (de) | 1998-02-25 |
| EP0825298A3 EP0825298A3 (de) | 1999-03-10 |
| EP0825298B1 EP0825298B1 (de) | 2002-07-03 |
Family
ID=7803277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97113481A Expired - Lifetime EP0825298B1 (de) | 1996-08-22 | 1997-08-05 | Verfahren zur gleichzeitigen Beaufschlagung der Oberseite und der Unterseite einer Papierträgerbahn |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US5869131A (de) |
| EP (1) | EP0825298B1 (de) |
| DE (2) | DE19633766C1 (de) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10230462A1 (de) * | 2002-07-06 | 2004-01-22 | Maschinenfabrik Max Kroenert Gmbh & Co. | Doppelseitiges Auftragwerk |
| DE10245022A1 (de) * | 2002-09-04 | 2004-03-11 | Jowat Ag | Verfahren und Vorrichtung zur Beschichtung von Substraten |
| DE10352865B4 (de) * | 2003-11-10 | 2005-11-17 | Scs-Solutions Gmbh | Verfahren und Vorrichtung zur Beschichtung von flächenförmigen Substraten wie Papier |
| US20050201786A1 (en) * | 2003-11-27 | 2005-09-15 | Takuya Ito | Sheet processing apparatus, automatic document feeder and image forming apparatus |
| US20130025483A1 (en) * | 2011-07-29 | 2013-01-31 | Omer Gila | Substrate treatment apparatus, printers, and methods to treat a print substrate |
| CN112359642B (zh) * | 2020-10-27 | 2022-10-25 | 桂柳春 | 一种无塑纸及无塑纸的复涂制备方法 |
| JPWO2025004887A1 (de) * | 2023-06-26 | 2025-01-02 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2416232A (en) * | 1943-04-03 | 1947-02-18 | United Gas Improvement Co | Coated organic material and method of making the same |
| DE2845541C3 (de) * | 1978-10-19 | 1981-04-02 | Beiersdorf Ag, 2000 Hamburg | Verfahren zur Herstellung von klebstoffabweisenden Beschichtungen auf flächigem, blatt- oder bahnförmigen Material |
| GB8904112D0 (en) * | 1989-02-23 | 1989-04-05 | Wiggins Teape Group Ltd | Process for applying microcapsule-containing compositions to paper |
| FI88063C (fi) * | 1990-10-12 | 1993-03-25 | Valmet Paper Machinery Inc | Anordning foer dosering av bestrykningsmedel pao ett roerligt underlag |
| US5378497A (en) * | 1993-02-10 | 1995-01-03 | Westvaco Corporation | Method for providing irreversible smoothness in a paper rawstock |
| DE4329218A1 (de) * | 1993-08-31 | 1995-03-02 | Beiersdorf Ag | Verfahren zum kontinuierlichen Imprägnieren |
| DE9314280U1 (de) * | 1993-09-22 | 1994-01-20 | Jagenberg AG, 40476 Düsseldorf | Vorrichtung zum Beschichten einer Papier- oder Kartonbahn |
| WO1995029768A1 (en) * | 1994-04-28 | 1995-11-09 | Taiyo Steel Co., Ltd. | Continuous painting method |
-
1996
- 1996-08-22 DE DE19633766A patent/DE19633766C1/de not_active Revoked
-
1997
- 1997-08-05 DE DE59707629T patent/DE59707629D1/de not_active Expired - Lifetime
- 1997-08-05 EP EP97113481A patent/EP0825298B1/de not_active Expired - Lifetime
- 1997-08-20 US US08/914,926 patent/US5869131A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE19633766C1 (de) | 1997-11-20 |
| EP0825298A3 (de) | 1999-03-10 |
| US5869131A (en) | 1999-02-09 |
| DE59707629D1 (de) | 2002-08-08 |
| EP0825298B1 (de) | 2002-07-03 |
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