EP0826811B1 - Absorbierender Verbundvliesstoff mit einer weichen Fläche und einer rauhen Fläche und Verfahren zur Herstellung - Google Patents
Absorbierender Verbundvliesstoff mit einer weichen Fläche und einer rauhen Fläche und Verfahren zur Herstellung Download PDFInfo
- Publication number
- EP0826811B1 EP0826811B1 EP19970420136 EP97420136A EP0826811B1 EP 0826811 B1 EP0826811 B1 EP 0826811B1 EP 19970420136 EP19970420136 EP 19970420136 EP 97420136 A EP97420136 A EP 97420136A EP 0826811 B1 EP0826811 B1 EP 0826811B1
- Authority
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- European Patent Office
- Prior art keywords
- fibres
- sheet
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- material according
- making
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 36
- 230000002745 absorbent Effects 0.000 title claims description 10
- 239000002250 absorbent Substances 0.000 title claims description 10
- 239000002131 composite material Substances 0.000 title claims 7
- 238000004519 manufacturing process Methods 0.000 title description 8
- -1 polypropylene Polymers 0.000 claims description 20
- 229920002994 synthetic fiber Polymers 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 16
- 238000011282 treatment Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- 239000004743 Polypropylene Substances 0.000 claims description 12
- 229920001155 polypropylene Polymers 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 239000004952 Polyamide Substances 0.000 claims description 6
- 229920000297 Rayon Polymers 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 229920002678 cellulose Polymers 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 5
- 230000036961 partial effect Effects 0.000 claims description 5
- 238000005470 impregnation Methods 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims 2
- 239000004416 thermosoftening plastic Substances 0.000 claims 2
- 230000000295 complement effect Effects 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 239000000080 wetting agent Substances 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 69
- 239000000047 product Substances 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000012209 synthetic fiber Substances 0.000 description 10
- 229910001868 water Inorganic materials 0.000 description 10
- 239000000725 suspension Substances 0.000 description 9
- 239000011230 binding agent Substances 0.000 description 8
- 230000004927 fusion Effects 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- 230000009975 flexible effect Effects 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000012943 hotmelt Substances 0.000 description 4
- 230000002393 scratching effect Effects 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 230000027455 binding Effects 0.000 description 3
- 238000009739 binding Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004851 dishwashing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000006748 scratching Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 240000005020 Acaciella glauca Species 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- UDHXJZHVNHGCEC-UHFFFAOYSA-N Chlorophacinone Chemical compound C1=CC(Cl)=CC=C1C(C=1C=CC=CC=1)C(=O)C1C(=O)C2=CC=CC=C2C1=O UDHXJZHVNHGCEC-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 235000008582 Pinus sylvestris Nutrition 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229940117958 vinyl acetate Drugs 0.000 description 2
- 229920002955 Art silk Polymers 0.000 description 1
- 241000271566 Aves Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000500891 Insecta Species 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011365 complex material Substances 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/544—Olefin series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/549—Polyamides
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
Definitions
- the thickness can be of the order of a few tenths of a millimeter when making a wiping "cloth” to reach a centimeter or even more for articles of the type "sponge", the grammage being able to vary from 30 g / m2 to 200 g / m2, or even more.
- one of the three techniques for obtaining nonwovens is used, namely the technique so-called “dry process” which consists of making a veil of fibers mechanically or aerodynamically, using conventional textile machines such as openers, carding machines, or the so-called “wet” technique, technique derived from conventional papermaking, which consists in making a suspension of fibers which are received in the form of a sheet, or the so-called “melted” technique of producing a web of continuous filaments synthetics randomly oriented with respect to each other, directly at the outlet of the extrusion dies of said filaments.
- dry process which consists of making a veil of fibers mechanically or aerodynamically, using conventional textile machines such as openers, carding machines, or the so-called “wet” technique, technique derived from conventional papermaking, which consists in making a suspension of fibers which are received in the form of a sheet, or the so-called “melted” technique of producing a web of continuous filaments synthetics randomly oriented with respect to each other, directly at the outlet of
- the complex obtained being subjected to a treatment to merge the free ends of the fibers synthetics of the first layer making the latter abrasive by the formation of droplets at the place of the fusion.
- the respective grammages of the two layers are adapted according to the applications, these grammages being able go from 15 to 200 g / m2 for the second layer and from 10 to 70 g / m2 for the first layer.
- the invention also relates to a method for producing such a product, said method consisting in make two layers of elementary fibers, the two layers being linked together downstream of the formation zone by a needling treatment by jet of fluid acting at least against the surface of the sheet comprising the fibers hot-melt intended to constitute the "scraping" side of the complex article formed.
- the nonwoven complex formed is then dried and receiving additional heat treatment allowing partial fusion of the ends chemical fibers from the first layer that remain linked to the basic nonwoven complex.
- a conventional machine for obtaining of a wet nonwoven for example a machine of the Hydroformer type from the company VOITH, at the outlet of which is arranged a hydraulic binding assembly, also of known type, for example a processing machine by pressurized water jet needles of the "Jet Lace" type from ICBT-PERFOJET, this machine being adjusted so that the jets act preferentially on the face of the multilayer material constituted by the sheet which contains the hot-melt synthetic fibers, which makes it possible to redirect said fibers in the Z direction of the sheet and sort of "file” them inside it.
- a conventional machine for obtaining of a wet nonwoven for example a machine of the Hydroformer type from the company VOITH, at the outlet of which is arranged a hydraulic binding assembly, also of known type, for example a processing machine by pressurized water jet needles of the "Jet Lace" type from ICBT-PERFOJET, this machine being adjusted so that the jets act preferentially on the face of the multi
- the second layer by the dry route, the association being carried out at the exit of the formation of this layer by relating to its surface, on the side where the action of the jets of fluid will be exerted interlacing, the first veil made wet or dry.
- the two overlapping layers are preferably rewetted before subjecting them to the action of the entanglement jets.
- the nonwoven complex formed is dried and then optionally impregnated with chemical binders.
- acrylic base possibly copolymerized
- ethylene-vinyl-acetate polyurethane ... as well as various additives allowing to reinforce properties specific such as hydrophilicity, flexibility.
- this machine At the outlet of this machine, there is an installation interlacing by fluid jets sold by the company ICBT-PERFOJET under the name JET-LACE, this machine comprising four rows of injectors allowing the complex to be subjected to the action of jets / needles obtained from water under pressure included between 10 bars and 125 bars.
- the number of jets / needles per meter of width of each row can vary from 800 to 1700 and is advantageously around 1000, the diameter of each injector orifice being generally between 100 and 140 microns, but possibly reaching a value of 300 microns.
- the two tablecloths are superimposed so that the tablecloth with polypropylene fibers are at the top and, before drying, the complex is subjected to an entangling action by water jets, the four successive series of jets being obtained from of water under increasing pressure ranging from 23 bars for the first, 27 bars for the second, 55 bars for the third and also 55 bars for the fourth.
- the action of the water jets changes the initial position of the fibers fuses and stiff which, originally, are located perfectly in the plane of the sheet, said fibers being re-oriented along the Z axis of said sheet and their extremity rising under the effect of the knots of entanglement, or even for the longest fibers forming loops between the tangles.
- the complex is then dried and subjected to treatment inside a tunnel brought to 400 ° C (the temperature of burner in the case where the fused fibers are of the polypropylene type).
- This heat treatment causes a partial melting of the fibers of polypropylene visible on the surface of the tablecloth making it abrasive by the formation of droplets at the point of fusion.
- the effective temperature inside the oven is 190 ° C, i.e. higher than the melting point of polypropylene
- the passage speed of the sheet inside the oven is such that the fibers only melt partially, other synthetic fibers (excluding any fibers binders) entering the composition of the complex being not affected by this heat treatment, thus making it possible to preserve the flexibility of the article.
- the speed of passage of the sheet at the interior of the furnace is of the order of 90 m / min, the said furnace having a "effective" length of six meters, the nonwoven being previously preheated to a temperature of 140 ° C.
- a sheet weighing 40 g / m2 is obtained having a flexible and absorbent face and the other side of which has abrasive properties formed by the visible ends of the fibers polypropylene.
- this sheet can be used either as is to receive additional treatment online with a binder, in this case a polymer emulsion acrylic / vinyl acetate deposited at a rate of 10 g / m2.
- thermobonding fibers As indicated above.
- Such products are particularly suitable for carrying out semi-scouring or very absorbent wiping products, but could also be used in other areas, for example in the food industry, for solvent media, bench tops laboratories ...
- a complex material according to the invention is produced by combining on the one hand a nonwoven obtained by the wet method, and on the other hand, a nonwoven obtained by dry process.
- the nonwoven obtained by wet process made on the same machine than the previous example, has only one jet, forming in the final product about 50% of the total mass of the fibers.
- This first layer is added, before treatment by the set of fluid jets on a card web, constituting 50% of the total weight of fibers, card web made of polyester fibers having a title of 1.7 dtex, curly, and a 38 mm cut.
- This card veil is preferably slightly tangled with water jets beforehand ensure its cohesion and facilitate its handling.
- the card web is located below the web produced humid, the whole being rewetted before being subjected to the action of entanglement jets made in the same manner as in Example 1.
- the product is, as in the previous example, subjected to a heat treatment resulting in a partial melting of polypropylene fibers, making the surface where they are present abrasive.
- a complex product is obtained, the characteristics of which are grouped in the table below.
- Such a product which has a flexible face formed by the fibers polyester and a rough side is particularly suitable to be used as a variety of wiping materials in a manner similar to those cited in Example 1, and which have a high flexibility innovation.
- surfactants such as alkyl -sulfonates commonly used in dishwashing liquids, these products being either added alone, or mixed with a binder. It could also be considered to add softeners, degreasers, insecticides, bactericides, flame retardants, solvents.
- polypropylene is particularly suitable for making the face scratching the article
- fibers of polyethylene or possibly other fibers such as fibers polyvinyl chloride derivatives whose melting point allows perform heat treatment without deteriorating the characteristics of fibers used in the constitution of the complex.
- the choice of polypropylene as a material particularly suitable for placing work of the invention is explained by the fact, that at the date of this demand, this is the product with the best ratio price / properties (solvent resistance, stiffness, abrasiveness, skin contact and food).
- the ply preferably constituting the flexible layer absorbent will consist of fibers selected according to characteristics primarily sought.
- fibers selected according to characteristics primarily sought.
- viscose or cotton if you are considering an item with good tear resistance, preferably use fiber polyamide and, if you want to improve the touch, you will use preferably acetate or cellulose fibers (artificial silk).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Artificial Filaments (AREA)
Claims (11)
- Saugfähiges Verbundvliesstoff-Material, das aus mindestens zwei übereinanderliegenden Bahnen bzw. Lagen besteht, welche untereinander durch gegenseitige Durchdringung der Fasern in der Dickerichtung gebunden sind, wobei:dadurch gekennzeichnet, daß:die erste Bahn zur Gänze oder zum Teil aus wärmeschmelzbaren Synthetikfasern besteht, die vorzugsweise aus der Klasse der Polyolefine ausgewählt sind;die zweite Bahn wiederum aus Natur- und/oder Kunst- und/oder Synthetikfasern besteht, die eine höhere Schmelztemperatur als diese letzteren besitzen;die Vereinigung der Einzelbahnen durchgeführt wird, indem sie einer Behandlung unterzogen werden, die es gestattet, die Synthetikfasern der ersten Bahn zu reorientieren, damit sie zum einen innig in die Struktur der zweiten Bahn eingebunden sind, und zum anderen freie Enden oder Schleifen aufweisen, die auf einer der Außenseiten des gebildeten Verbundstoffes sichtbar sind;der erhaltene Verbundstoff einer Wärmebehandlung unterzogen wird, die ein Schmelzen der freien Enden der Synthetikfasern der ersten Bahn gestattet, wodurch diese durch die Ausbildung von Tröpfchen an der Schmelzstelle abrasiv gemacht wird.
- Material nach Anspruch 1, dadurch gekennzeichnet, daß die erste Bahn aus einer Mischung von Cellulosefasern oder dergleichen und wärmeschmelzbaren Synthetikfasern besteht, wobei der Prozentanteil der letzteren in der Bahn höher als 30% und vorzugsweise höher als 50% ist.
- Material nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, daß die in der Zusammensetzung der ersten Bahn vorkommenden Synthetikfasern Polypropylen- oder Polyethylenfasern sind.
- Material nach Anspruch 3, dadurch gekennzeichnet, daß die Fasern einen Titer von mehr als 5 dtex bei einer Länge von mehr als 5 mm besitzen.
- Material nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die Natur- und/oder Kunstfasern, die den Erhalt der Saugfähigkeitseigenschaft gestatten, Papierherstellungsfasern. Viscosefasern oder dergleichen sind.
- Material nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die in der Zusammensetzung der zweiten Bahn vorkommenden Synthetikfasem Polyester- oder Polyamidfasern sind, die gegebenenfalls gekräuselt sind und einen Schmelzpunkt besitzen, der höher als derjenige der in der Zusammensetzung der ersten Bahn vorkommenden ist.
- Material nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß der Verbundstoff eine zusätzliche Behandlung wie Kreppen, Behandlung mit Benetzungsmitteln, die eine Verbesserung seiner Hydrophilie ermöglichen, Imprägnieren mit einer mehr oder weniger aggressiven Flüssigkeit wie Geschirrspülflüssigkeit erhält.
- Material nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß das Quadratmetergewicht der zweiten Bahn zwischen 15 und 200 g/m2 beträgt, und dasjenige der ersten Bahn zwischen 10 bis 70 g/m2 beträgt.
- Verfahren zur Herstellung eines Material nach einem der Ansprüche 1 bis 8, bei dem zwei Bahnen bzw. Lagen aus Einzelfasem hergestellt werden, wobei die beiden Bahnen stromabwärts von der Ausbildungszone durch eine Nadelungsbehandlung mittels Fluidstrahlen untereinander gebunden werden, die zumindest gegen die Oberfläche der ersten Bahn einwirken, dadurch gekennzeichnet, daß der gebildete Verbundvliesstoff anschließend getrocknet wird und eine ergänzende Wärmebehandlung erhält, welche es ermöglicht, das teilweise Schmelzen der Enden der chemischen Fasern der ersten Schicht hervorzurufen, die an den Basis-Verbundvliesstoff gebunden bleiben.
- Verfahren nach Anspruch 9, dadurch gekennzeichnet, daß die beiden Einzelschichten auf nassem Wege hergestellt werden, wobei ihre Vereinigung auf dem Abtropfsieb vor einer Behandlung mittels Fluidstrahlen durchgeführt wird.
- Verfahren nach Anspruch 9, dadurch gekennzeichnet. daß die zweite Bahn mit dem Verfahren hergestellt wird, das als "auf trockenem Wege" bezeichnet wird, wobei die Vereinigung der beiden Einzelbahnen beim Austritt aus der Bildung dieser Bahn auf trockenem Wege durchgeführt wird, indem auf ihre Oberfläche auf der Seite, auf der die Einwirkung der Fluidstrahlen für das Verwirren stattfinden soll, der auf nassem Wege hergestellte erste Schleier aufgebracht wird, wobei die beiden übereinanderliegenden Bahnen vorzugsweise erneut befeuchtet werden, bevor sie der Einwirkung der Strahlen zum Verwirren ausgesetzt werden.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9610235A FR2752248B1 (fr) | 1996-08-09 | 1996-08-09 | Materiau complexe non tisse absorbant comportant une face souple et une face rugueuse, et procede pour son obtention |
| FR9610235 | 1996-08-09 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0826811A2 EP0826811A2 (de) | 1998-03-04 |
| EP0826811A3 EP0826811A3 (de) | 1999-12-15 |
| EP0826811B1 true EP0826811B1 (de) | 2002-10-30 |
Family
ID=9495076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19970420136 Expired - Lifetime EP0826811B1 (de) | 1996-08-09 | 1997-07-29 | Absorbierender Verbundvliesstoff mit einer weichen Fläche und einer rauhen Fläche und Verfahren zur Herstellung |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0826811B1 (de) |
| DE (1) | DE69716689T2 (de) |
| ES (1) | ES2183111T3 (de) |
| FR (1) | FR2752248B1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3128775A1 (fr) * | 2021-10-29 | 2023-05-05 | Sofitec | Conduit de diffusion d’air à performances acoustiques élevées, en particulier pour véhicule automobile |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT405533B (de) * | 1996-12-23 | 1999-09-27 | Asota Gmbh | Zweischichtiges nadelvlies |
| JP3409988B2 (ja) * | 1997-03-21 | 2003-05-26 | ユニ・チャーム株式会社 | 拭き取りシート |
| EP0888743A1 (de) * | 1997-07-02 | 1999-01-07 | Firma Carl Freudenberg | Strukturiertes Textilmaterial aus mindestens zwei Basisvliesen und Verfahren zur seiner Herstellung |
| FR2795100B1 (fr) * | 1999-06-16 | 2001-09-14 | Fort James France | Produit de coton hydrophile comportant une face douce et une face grattante |
| DE10127514A1 (de) * | 2001-06-06 | 2003-01-30 | Hartmann Paul Ag | Verbundvliesstoffmaterial und Verfahren zu seiner Herstellung |
| FR2836161B1 (fr) * | 2002-02-18 | 2004-04-30 | Jacob Holm France | Materiau ou voile en non tisse multicouches possedant une face rugueuse et une face douce |
| EP1382730A1 (de) * | 2002-07-15 | 2004-01-21 | Paul Hartmann AG | Kosmetisches Wattepad |
| AU2002100695B4 (en) * | 2002-09-05 | 2002-12-05 | Paolo Alvera | A mat |
| FR2849869B1 (fr) * | 2003-01-14 | 2005-09-09 | Ahlstrom Brignoud | Procede de fabrication d'un non tisse composite et installation pour la mise en oeuvre dudit procede |
| AU2003222932A1 (en) * | 2003-02-19 | 2004-10-11 | Jacob Holm Industries France Sas | Non-woven fleece having one rough side and one soft absorbent surface |
| DE20307343U1 (de) | 2003-05-10 | 2003-07-31 | Nölken Hygiene Products GmbH, 53578 Windhagen | Gesichtsreinigungstuch |
| FR2867067B1 (fr) | 2004-03-08 | 2007-09-07 | Oreal | Article cosmetique a usage unique |
| JP4458903B2 (ja) * | 2004-04-01 | 2010-04-28 | ユニ・チャーム株式会社 | ワイパーおよびその製造方法 |
| DE602005024721D1 (de) * | 2005-09-09 | 2010-12-23 | Sanko Co Ltd | Reinigungstuch |
| US20070098768A1 (en) * | 2005-11-01 | 2007-05-03 | Close Kenneth B | Two-sided personal-care appliance for health, hygiene, and/or environmental application(s); and method of making said two-sided personal-care appliance |
| DE102014107725A1 (de) * | 2014-06-02 | 2015-12-03 | TRüTZSCHLER GMBH & CO. KG | Verfahren zur Herstellung eines strukturierbaren mehrschichtigen Vlieses und mehrschichtiges Vlies |
| DE102021006353A1 (de) * | 2021-12-27 | 2023-06-29 | Mondi Ascania GmbH | Verfahren zur Herstellung eines Nonwovenelements für Hygieneartikel |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59223350A (ja) * | 1983-05-26 | 1984-12-15 | 株式会社クラレ | 不織布およびその製法 |
| US4950531A (en) * | 1988-03-18 | 1990-08-21 | Kimberly-Clark Corporation | Nonwoven hydraulically entangled non-elastic web and method of formation thereof |
| US5328759A (en) * | 1991-11-01 | 1994-07-12 | Kimberly-Clark Corporation | Process for making a hydraulically needled superabsorbent composite material and article thereof |
-
1996
- 1996-08-09 FR FR9610235A patent/FR2752248B1/fr not_active Expired - Fee Related
-
1997
- 1997-07-29 EP EP19970420136 patent/EP0826811B1/de not_active Expired - Lifetime
- 1997-07-29 DE DE1997616689 patent/DE69716689T2/de not_active Expired - Lifetime
- 1997-07-29 ES ES97420136T patent/ES2183111T3/es not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3128775A1 (fr) * | 2021-10-29 | 2023-05-05 | Sofitec | Conduit de diffusion d’air à performances acoustiques élevées, en particulier pour véhicule automobile |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2752248B1 (fr) | 1998-09-25 |
| EP0826811A2 (de) | 1998-03-04 |
| DE69716689T2 (de) | 2003-03-20 |
| EP0826811A3 (de) | 1999-12-15 |
| DE69716689D1 (de) | 2002-12-05 |
| ES2183111T3 (es) | 2003-03-16 |
| FR2752248A1 (fr) | 1998-02-13 |
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