EP0870074A1 - Verfahren zum beschichten eines metallischen substrates - Google Patents
Verfahren zum beschichten eines metallischen substratesInfo
- Publication number
- EP0870074A1 EP0870074A1 EP96941074A EP96941074A EP0870074A1 EP 0870074 A1 EP0870074 A1 EP 0870074A1 EP 96941074 A EP96941074 A EP 96941074A EP 96941074 A EP96941074 A EP 96941074A EP 0870074 A1 EP0870074 A1 EP 0870074A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substrate
- gas
- gaseous
- discharge
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 23
- 239000002184 metal Substances 0.000 title claims abstract description 23
- 230000008569 process Effects 0.000 title claims abstract description 18
- 238000000576 coating method Methods 0.000 title claims description 46
- 239000011248 coating agent Substances 0.000 title claims description 39
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 28
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000000126 substance Substances 0.000 claims abstract description 18
- 150000001639 boron compounds Chemical class 0.000 claims abstract description 14
- 229910001093 Zr alloy Inorganic materials 0.000 claims abstract description 13
- 229910001507 metal halide Inorganic materials 0.000 claims abstract description 13
- 150000005309 metal halides Chemical class 0.000 claims abstract description 13
- 230000005495 cold plasma Effects 0.000 claims abstract description 12
- 230000008021 deposition Effects 0.000 claims abstract description 12
- 230000001590 oxidative effect Effects 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 73
- 230000005284 excitation Effects 0.000 claims description 31
- 238000005253 cladding Methods 0.000 claims description 22
- 239000001257 hydrogen Substances 0.000 claims description 21
- 229910052739 hydrogen Inorganic materials 0.000 claims description 21
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 16
- 229910052796 boron Inorganic materials 0.000 claims description 16
- 229910007926 ZrCl Inorganic materials 0.000 claims description 15
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 14
- 239000010410 layer Substances 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 229910007948 ZrB2 Inorganic materials 0.000 claims description 8
- VWZIXVXBCBBRGP-UHFFFAOYSA-N boron;zirconium Chemical compound B#[Zr]#B VWZIXVXBCBBRGP-UHFFFAOYSA-N 0.000 claims description 8
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 150000004820 halides Chemical class 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 239000011247 coating layer Substances 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims 3
- KPZGRMZPZLOPBS-UHFFFAOYSA-N 1,3-dichloro-2,2-bis(chloromethyl)propane Chemical group ClCC(CCl)(CCl)CCl KPZGRMZPZLOPBS-UHFFFAOYSA-N 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- 239000007800 oxidant agent Substances 0.000 abstract 1
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 52
- 238000009826 distribution Methods 0.000 description 27
- 229910052786 argon Inorganic materials 0.000 description 26
- 230000015572 biosynthetic process Effects 0.000 description 20
- 239000000203 mixture Substances 0.000 description 17
- 238000003786 synthesis reaction Methods 0.000 description 14
- 238000000151 deposition Methods 0.000 description 12
- 239000012071 phase Substances 0.000 description 12
- 239000002574 poison Substances 0.000 description 9
- 231100000614 poison Toxicity 0.000 description 9
- 238000011144 upstream manufacturing Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 239000002243 precursor Substances 0.000 description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 5
- 230000001464 adherent effect Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- -1 boride ZrB 2 Chemical class 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 239000002250 absorbent Substances 0.000 description 4
- 230000002745 absorbent Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 4
- 229910052688 Gadolinium Inorganic materials 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 150000001805 chlorine compounds Chemical class 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052691 Erbium Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- VVTSZOCINPYFDP-UHFFFAOYSA-N [O].[Ar] Chemical compound [O].[Ar] VVTSZOCINPYFDP-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000013626 chemical specie Substances 0.000 description 2
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- FRBAOMHMZCGBOJ-UHFFFAOYSA-N 3-{[(9-cyano-10-methyl-9,10-dihydroacridin-9-yl)carbonyl]amino}propanoic acid Chemical compound C1=CC=C2N(C)C3=CC=CC=C3C(C#N)(C(=O)NCCC(O)=O)C2=C1 FRBAOMHMZCGBOJ-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241001338801 Chlorus Species 0.000 description 1
- 239000012494 Quartz wool Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- UORVGPXVDQYIDP-BJUDXGSMSA-N borane Chemical group [10BH3] UORVGPXVDQYIDP-BJUDXGSMSA-N 0.000 description 1
- 229910000085 borane Inorganic materials 0.000 description 1
- 150000001638 boron Chemical class 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 238000004845 hydriding Methods 0.000 description 1
- 239000003701 inert diluent Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003758 nuclear fuel Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- UORVGPXVDQYIDP-UHFFFAOYSA-N trihydridoboron Substances B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21C—NUCLEAR REACTORS
- G21C3/00—Reactor fuel elements and their assemblies; Selection of substances for use as reactor fuel elements
- G21C3/02—Fuel elements
- G21C3/04—Constructional details
- G21C3/16—Details of the construction within the casing
- G21C3/18—Internal spacers or other non-active material within the casing, e.g. compensating for expansion of fuel rods or for compensating excess reactivity
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/02—Pretreatment of the material to be coated
- C23C16/0209—Pretreatment of the material to be coated by heating
- C23C16/0218—Pretreatment of the material to be coated by heating in a reactive atmosphere
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/38—Borides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
- C23C16/452—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by activating reactive gas streams before their introduction into the reaction chamber, e.g. by ionisation or addition of reactive species
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Definitions
- the invention relates to a method of coating a substrate of passivable metal or of an alloy based on passivable metal, such as zirconium, with a layer of metallic boride.
- the invention applies to the coating of zirconium alloy tubes with a layer of a boride such as ZrB 2 used as a neutron poison consumable in the core of a nuclear reactor.
- a boron compound such as boride ZrB 2
- the regular disappearance of boron under the effect of neutrons does not generate absorbent isotopes, unlike the case of gadolinium and l 'erbium.
- the use of ZrB 2 zirconium diboride in the form of a coating and in particular an internal coating of the cladding tubes makes it possible to avoid using an under-enriched fissile material to fill the sheaths of the pencils coated with consumable poison and to limit the amount of fissile material, for example U0 2 , contained in pencils coated with consumable poison.
- the use of coatings of ZrB 2 therefore makes it possible to use assemblies of consumable poison fuel containing the same quantity of fissile material as the other assemblies of the nuclear reactor core.
- the use of ZrB 2 can allow a more homogeneous distribution of the consumable poison in the core of the nuclear reactor, each of the assemblies containing consumable poison comprising a large number of pencils in each of which a small amount of ZrB 2 is deposited. This gives a very satisfactory adjustment of the power distribution in the fuel assembly comprising the consumable poison and in particular under more satisfactory conditions than in the case of the use of gadolinium.
- tubes made of a composite material containing boron inside a metal matrix are inserted into the cladding tubes and then cold drawn with the cladding tubes to ensure mechanical connection of the cladding tube and the composite coating tube.
- This process which must be carried out tube by tube, is delicate and costly to implement.
- it is very difficult to avoid the presence of boron in the end parts of the tube on which the plugs for closing the fuel rod must be welded subsequently.
- US-A-4,695,476 and 4,762,675 propose to react a deposit of boron or ZrB 2 inside cladding tubes by thermal decomposition of borane or organometallic compounds, in the presence of hydrogen to limit the formation of free carbon.
- the products used in the implementation of this process are toxic and on the other hand their stability is poor, so that it is difficult to control the characteristics of the deposit all along the tube.
- the deposit of boron or boron compound is hard and brittle, which risks compromising the behavior of the sheath due to the initiation of scratches during the introduction of the fuel pellets inside. sheath.
- FR-A-94-14466 discloses a process for producing Zr0 2 oxide layers on the surface of a zirconium or zirconium alloy substrate which consists in pre-oxidizing the substrate by an oxidizing gas excited in a cold plasma and then carrying out the deposition of metal oxide on the pre-oxidized substrate by a chemical gas deposition process using a metal halide in gaseous form which is oxidized by an excited reactive gas mixture in cold plasma.
- a chemical gas deposition process using a metal halide in gaseous form which is oxidized by an excited reactive gas mixture in cold plasma.
- Such a method makes it possible to deposit at a moderate temperature, which in particular makes it possible to avoid damaging the structure of the substrate.
- such a process is not intended for the deposition of absorbent substances on a substrate such as a cladding tube of a fuel assembly.
- the object of the invention is therefore to propose a method of coating a metal substrate with a passivable metal or an alloy based on a passivable metal such as zirconium, with a layer of metal boride. lique, this process should allow obtaining a homogeneous coating layer having very good characteristics, simply and with a limited production cost.
- a passivable metal or an alloy based on a passivable metal such as zirconium
- a surface preoxidation of the substrate is carried out by bringing it into contact with an oxidizing gas excited in a cold plasma, the substrate being placed in the plasma post-discharge flow and brought to a temperature below 500 "C, and
- a metal boride is deposited at a temperature below 500 ⁇ C on the pre-oxidized substrate, by bringing them into contact with each other and with the substrate placed in the post-discharge in plasma flow, a metal halide, a compound boron and a reducing element, in the form of gaseous substances, at least one of the gaseous substances being excited in a cold plasma.
- Figure 1 is a schematic view of the entire coating device.
- FIGS. 2A and 2B schematically represent two alternative embodiments of part of the installation in which the cold plasma is generated.
- FIG. 1 an installation for implementing the process according to the invention in the case of the coating of a cladding tube made of a zirconium alloy such as Zircaloy 4 with a ZrB zirconium boride layer 2 .
- the installation shown in FIG. 1 comprises three main parts, namely a deposition reactor 1, a metalli ⁇ cal halide synthesis reactor 2 and a gas supply assembly 3.
- the deposition reactor 1 comprises a tube reactor
- an internal tube 8 intended to ensure the separation of the gaseous substances introduced into the reactor tube up to the vicinity of one end of the cladding tube 5 to be coated. Heating and maintaining the temperature at
- the interior of the reactor tube 4, of the cladding tube 5 constituting the substrate, are provided by an electric furnace 9 in the region of the tube containing the substrate 5.
- the metal halide synthesis reactor 2 comprises an enclosure 13 which opens at one of its ends into an annular space between the envelope of the reactor tube 4 and the internal tube 8, in an area close to the inlet part. of the reactor tube 4.
- the casing 13 of the synthesis reactor contains metal to be chlorinated 14 in a divided form, for example in the form of chips or sponge. In the embodiment which will be described below, the metal to be chlorinated is zirconium.
- the zirconium in divided form is supported by a layer of porous material 15 which can be constituted by quartz wool for example. This avoids the transfer of small metal chips in the reactor tube 4 while allowing the evacuation of gaseous zirconium compounds in the reactor tube 4.
- the casing 13 of the synthesis reactor and the inlet part of the reactor tube 4 in which leads to the outlet of the synthesis reactor are surrounded by a heating strip 16 making it possible to heat and maintain the temperature in the enclosure of the synthesis reactor containing the zirconium 14 in divided form. ó ⁇ ment, the enclosure of the synthesis reactor is maintained at a temperature of about 300 C to C which is réali ⁇ Sée the synthesis of a metal halide from the zirconium 14.
- a thermocouple 17 measures the tempera ⁇ ture in the casing 13 of the synthesis reactor, around the mass of zirconium 14 in divided form.
- the gas supply device 3 comprises four gas distribution units 18, 19, 20 and 21.
- the gas distribution units 18, 19, 20 and 21 each comprise at least two different gas distribution lines arranged in parallel .
- the distribution unit 19 comprises a first line 19a for distributing an inert drive gas such as argon for example, and a line 19b for distributing oxygen.
- the unit 19 may also include distribution lines for other gases and in particular for distribution of hydrogen and nitrogen.
- the lines such as 19a and 19b of the unit 19 include a regulator 22 at the inlet end of the line connected to the gas source. Sources of gases such as argon and oxygen consist of bottles or tubes on the outlet of which the regulator can be fixed.
- a mass flow regulator such as 23 and a stop valve such as 24 are arranged in this order on the lines such as 19a and 19b which are interconnected at a branch, the outlet of which is connected via a stop valve 25 and a second stop valve 26 to an associated discharge tube 27 to an excitation structure 28 making it possible to transfer the energy supplied by a microwave generator to the plasma gases supplied by the distribution unit 19 and arriving in the discharge tube 27.
- the microwave generator operates at the legal microwave frequency of 2450 MHz and delivers a continuously adjustable output power from 0 to 200 W.
- Other microwave frequencies (433, 915 MHz, ... ) as well as other types of plasma sources such as radio frequency generators can also be used.
- the energy of the microwave generator is transported by electromagnetic waves guided by a rigid brass waveguide.
- the transfer of energy between the incident wave and the plasma gases is ensured by a device called surfaguide mounted on the waveguide and coupled to impedance matching devices allowing both to attenuate the reflected power.
- the cold plasma created by passage of the plasma gases in the excitation structure 28 is introduced into the internal tube 8 of the reactor tube 4; the outlet of the discharge tube 27 is connected to the inlet part of the reactor tube 4, in its central part, inside the internal tube 8.
- the distribution unit 18 comprises two lines 18a and 18b making it possible to distribute an inert gas such as argon and hydrogen constituting the reducing reactive gas, respectively.
- Each of the lines 18a and 18b has a deten ⁇ 29 connected to the outlet of the gas source supplying the line and a mass flow regulator 30.
- the two lines 18a and 18b are connected, via a branch and a stop valve 31, to a pipe 32 for introducing inert gas and reducing gas into the peripheral space between the inlet part of the reactor tube 4 and the internal tube 8.
- the distribution unit 21 comprises two lines 21a and 21b ensuring the distribution, respectively, of an inert entraining gas, generally consisting of argon and of a boron compound in gaseous form which can be for example a halide such as chloride BC1 3 or another boron compound constituting a precursor of the layer of boride to be deposited in the reactor tube, such as B 2 H 6 for example.
- an inert entraining gas generally consisting of argon and of a boron compound in gaseous form which can be for example a halide such as chloride BC1 3 or another boron compound constituting a precursor of the layer of boride to be deposited in the reactor tube, such as B 2 H 6 for example.
- the distribution lines 21a and 21b are connected via a branch and a stop valve 33, to a pipe 34 connected at its end opposite to the distribution unit 21, at the inlet of the discharge tube 27, between the stop valves 25 and 26, by means of a stop valve 35.
- Each of the distribution lines 21a and 21b comprises a regulator 36 placed at the outlet of a gas source (for example a container containing argon or chloride BC1 3 ) and a mass flow regulator 37.
- a gas source for example a container containing argon or chloride BC1 3
- a mass flow regulator 37 for example a container containing argon or chloride BC1 3
- Driving argon and a gaseous boron compound such as BC1 3 can be sent into the discharge tube 27 optionally in admixture with plasma gases supplied by the distribution unit 19.
- the mixture of argon and boron trichloride BC1 3 can be introduced. duit at the inlet of the discharge tube 27, upstream of the excitation structure 28 or, on the contrary, as it is visible in FIG. 2B, downstream of the excitation structure 28, the plasma gases such that argon and hydrogen being introduced into the discharge tube upstream of the excitation structure 28.
- a pressure gauge 38 makes it possible to measure the pressure of the gases at the inlet of the discharge tube 27, upstream of the excitation structure 28.
- the gas distribution unit 20 comprises two distribution lines 20a and 20b ensuring respectively the distribution an inert diluent gas such as argon and a halogen gas such as chlorine.
- Each of the distribution lines 20a and 20b comprises a pressure regulator 39 fixed on the outlet of the gas source which can be constituted by a bottle or a tube and a mass flow regulator 40.
- the two lines 20a and 20b are connected, by l through a branch and a stop valve 41, to a pipe 42 opening out inside the casing 13 of the chlorination reactor 2, on which a stop valve 43 is arranged.
- a gas confinement device concentrates the reagents hitherto separated by the internal tube 8, inside the cladding tube.
- the valve 11 makes it possible to adjust the working pressure, that is to say the pressure of the gases in circulation in contact with the surface of the substrate to be coated.
- the process according to the invention is carried out in two phases, a first phase being a phase of pre-oxidation of the substrate at a temperature below 500 ° C and preferably at a temperature below 480 ⁇ C.
- l distribution unit 19 which allows a mixture of argon and oxygen to be sent into the discharge tube 27.
- the mixture of argon-oxygen gas is excited by the excitation structure 28 connected to the microwave generator, so that the surface preoxidation of the cladding tube 5 is carried out using the oxidizing gas constituted by the argon-oxygen mixture excited in a cold plasma.
- the substrate heated to a temperature below 500 "C and generally below 480 ⁇ C is placed in the plasma post-discharge.
- the zirconium oxide or zirconia layer formed in the preoxidation phase is perfectly adherent and compact and covers the substrate so as to protect it effectively from hydriding during the second phase of the process during which a coating consisting of zirconium boride ZrB 2 is deposited on the pre-oxidized substrate.
- Zirconium boride is in fact produced by reduction by hydrogen of a boron halide (BC1 3 ) and a zirconium halide (ZrCl 4 ) mixed in the vicinity of the zirconium substrate.
- the second phase of the treatment which consists of a vapor phase deposition of the zirconium boride ZrB 2 on the pre-oxidized substrate can be carried out immediately after the pre-oxidation phase, insofar as the coating is deposited at a temperature greater than or equal to that of the pre-oxidation phase.
- the chemical vapor deposition treatment is carried out at a temperature slightly higher than the preoxidation temperature, the rise in temperature of the furnace is achieved with a sweeping of the interior of the reactor tube by a flow argon, to avoid excessive oxidation of the cladding tube and to evacuate the oxygen which is still present in the reactor tube. Oxygen is indeed undesirable during the synthesis of borides by reduction of halides.
- the reactive gases are introduced into the reactor tube.
- the distribution unit 20 makes it possible to send into the envelope 13 of the halide synthesis reactor 2, a mixture of argon and chlorine which comes into contact with the zirconium in divided form 14 which has previously been brought to a reaction temperature of the order of 300 ⁇ C by heating using the heating strip 16, this reaction temperature being controlled by the thermocouple 17.
- the contact of the chlorine entrained by argon with the zirconium produces zirconium tetrachloride.
- the conditions for admitting chlorine and temperature into the synthesis reactor 2 are adjusted so producing a desired flow rate of chloride ZrCl 4 which enters the reactor tube, through the porous material 15.
- the flow rate of zirconium tetrachloride is fixed by the flow rate of chlorine according to the needs of the reaction inside the reactor tube 4.
- Argon and hydrogen are introduced into the annular space between the inner tube 8 and the inlet part of the reactor tube so that these gases mix with the gaseous zirconium chloride flowing in the reactor tube 4 and entrain the gas mixture towards the substrate 5 brought to the reaction temperature.
- the plasma gas distribution unit 19 can be used to send argon or a mixture of argon and hydrogen to the inlet portion of the discharge tube 27.
- the distribution unit 21 can be used sée to send a mixture of argon and boron compound such as boron trichloride BC1 3 , in the discharge line 27, either upstream or downstream of the excitation structure 28. It is therefore possible to put implementing the second phase of the process for carrying out the chemical vapor deposition of zirconium boride on the cladding tube 5, in different ways depending on the nature of the gases subjected to excitation by microwaves and therefore according to the nature of the gas constituting the post-discharge.
- This excitation mode corresponds to the configuration of the installation shown in FIG. 1 or to the realization of the excitation as represented in FIG. 2A.
- a mixture of argon, hydrogen and BC1 3 is brought to the inlet of the discharge tube 27.
- the mixture of gas activated in the discharge tube is sent into the internal tube 8 inside the reactor tube 4 so that the reactive gases BC1 3 , hydrogen and ZrCl 4 are only mixed at the exit of the internal tube 8 in contact with the surface of the cladding tube 5 constituting the substrate brought to the reaction temperature.
- This embodiment corresponds to that of FIG. 2B in which a mixture of argon and hydrogen is introduced at the inlet of the discharge tube 27 and a mixture of argon and BC1 3 in the excited argon-hydrogen gas stream, downstream of the excitation structure 28.
- This method of introducing BC1 3 into the argon-hydrogen post-discharge makes it possible to avoid deposition of boron on the walls of the discharge tube 27.
- This mode of gas distribution with a hydrogen / BCl 3 ratio close to 1 made it possible to produce films of zirconium diboride ZrB 2 having very fine crystals and a growth kinetics of 0.5 ⁇ m / h on the upstream end of the substrate 5.
- This embodiment corresponds to the embodiment shown in FIG. 2B with introduction of argon at the inlet of the discharge tube 27 and introduction of BC1 3 into the argon discharge downstream of the excitation structure 28.
- This mode of distribution of the plasma gas genes makes it possible to reduce the reactivity of boron trichloride BC1 3 , so that no deposition of boron occurs in the discharge tube.
- the limited excitation of the precursor BC1 3 makes it possible to obtain a coating of zirconium diboride ZrB 2 .
- the growth speed of the coating is of the order of one micrometer per hour at the upstream end of the substrate, this speed being decreasing along the length of the substrate.
- the chlorinator is located upstream of the gas excitation.
- the tests carried out show that the activation of ZrCl 4 leads, in the presence of hydrogen (and even in the absence of hydrogen), to the formation of lower chloru ⁇ res such as ZrCl 3 or ZrCl 2 , which are not volatile at temperatures of work.
- the formation of these chlorides further reduces the content of volatile species capable of transporting the zirconium element and of developing a coating of zirconium boride on the substrate. By the way, the grains of powder formed can become encrusted in the deposit during formation and thus create defects.
- the chlorinator is located immediately downstream of the discharge plasma.
- the excitation of ZrCl 4 is much less strong than in the previous case and it does tend to increase the reactivity of ZrCl 4 .
- the growth rates observed in cases a to d are increased and can reach 10 ⁇ m / h .
- the reduction to lower chlorides contributes, as in the case e, to reducing the number of volatile carriers of the zirconium element and the deposition rate is low.
- the process according to the invention therefore made it possible to obtain coatings of zirconium boride ZrB 2 which were perfectly adherent to a substrate made of zirconium alloy.
- the coatings can be obtained either on the outer surface of a zirconium alloy cladding tube, or on the inner surface of the tube depending on the pumping and circulation mode of the reactive gases used.
- the temperature of the substrate and of the gaseous compounds during the two phases of the coating operation is limited to a level always below 500 ⁇ C, generally below 480 ° C, and in some cases below 250 "C.
- the coating obtained is perfectly adherent to the surface of the substrate and it is possible to adjust the conditions for implementing the process to obtain a constant thickness over the entire length of the substrate.
- the consumption of the reagents inside the reactor tube during their circulation along the substrate can produce a decrease in the partial pressure of these reactants during the circulation of the gas flow along the substrate.
- the thickness of the coating layer is likely to decrease in the direction of circulation of the gaseous reactants.
- This effect can be compensated for by an increase in the reactivity of the gaseous compounds in the form of halide, by imposing for example example a temperature gradient to compensate for the effect of the decreasing concentration gradient in the circulation of gases.
- an oven can be used having several regulation zones distributed along the axial length of the reactor tube.
- Limiting the temperature of the substrate during coating makes it possible to avoid modifying the struc- ture of the substrate obtained after forming and heat treatment.
- the homogeneity of the coating over the entire length of the substrate can also be increased by increasing the flow rate of carrier gas.
- the yield will be reduced in every point so that the concentration of reactive species will remain sufficient at the end of the tube for the deposition kinetics to remain equivalent. to what it is tube start.
- the reactor tube may have characteristics different from those which have been described, depending on the nature, shape and dimensions of the substrate.
- the reactor tube can be placed both with its vertical axis and with its horizontal axis, in the case where the substrate is a cladding tube.
- the mixing of the gaseous reactants can be done by means of a gas containment device.
- the invention can be applied to the coating of substrates constituted by a passivable metal or alloy other than zirconium or a zirconium alloy.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- High Energy & Nuclear Physics (AREA)
- Plasma & Fusion (AREA)
- Chemical Vapour Deposition (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9515582A FR2743088B1 (fr) | 1995-12-27 | 1995-12-27 | Procede de revetement d'un substrat en metal passivable ou en alliage par une couche de borure metallique en tube de gainage obtenue par ce procede |
| FR9515582 | 1995-12-27 | ||
| PCT/FR1996/001889 WO1997024470A1 (fr) | 1995-12-27 | 1996-11-28 | Procede de revetement d'un substrat en metal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0870074A1 true EP0870074A1 (de) | 1998-10-14 |
Family
ID=9486028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96941074A Withdrawn EP0870074A1 (de) | 1995-12-27 | 1996-11-28 | Verfahren zum beschichten eines metallischen substrates |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0870074A1 (de) |
| FR (1) | FR2743088B1 (de) |
| WO (1) | WO1997024470A1 (de) |
| ZA (1) | ZA9610686B (de) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103757603B (zh) * | 2014-01-07 | 2016-03-09 | 哈尔滨工业大学 | 一种二硼化锆涂层的制备方法 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4239819A (en) * | 1978-12-11 | 1980-12-16 | Chemetal Corporation | Deposition method and products |
| US4943345A (en) * | 1989-03-23 | 1990-07-24 | Board Of Trustees Operating Michigan State University | Plasma reactor apparatus and method for treating a substrate |
| US5174826A (en) * | 1991-12-06 | 1992-12-29 | General Electric Company | Laser-assisted chemical vapor deposition |
| FR2695506B1 (fr) * | 1992-09-10 | 1994-10-28 | Pechiney Uranium | Gaine pour combustible nucléaire revêtue de poison neutronique consommable et son procédé d'obtention. |
-
1995
- 1995-12-27 FR FR9515582A patent/FR2743088B1/fr not_active Expired - Fee Related
-
1996
- 1996-11-28 EP EP96941074A patent/EP0870074A1/de not_active Withdrawn
- 1996-11-28 WO PCT/FR1996/001889 patent/WO1997024470A1/fr not_active Ceased
- 1996-12-19 ZA ZA9610686A patent/ZA9610686B/xx unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9724470A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2743088B1 (fr) | 1998-03-20 |
| WO1997024470A1 (fr) | 1997-07-10 |
| FR2743088A1 (fr) | 1997-07-04 |
| ZA9610686B (en) | 1998-06-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0795042B1 (de) | Verfahren zur Beschichtung eines passivierbaren Subtrates aus einem Metall oder einer Legierung mit einer Oxidschicht | |
| WO2009112738A1 (fr) | Procede et systeme de depot d'un metal ou metalloïde sur des nanotubes de carbone | |
| FR2577944A1 (fr) | Revetements de surface durs de metaux dans des lits fluidises | |
| EP0734464A1 (de) | Verfahren zum abdichten poröser substrate | |
| EP0899359A1 (de) | CVD-Verfahren zum Herstellen einer mehrlagigen Beschichtung auf Ti-Al-N Basis | |
| WO2010070067A1 (fr) | Générateur de vapeur industriel pour le dépôt d'un revêtement d'alliage sur une bande métallique (ii) | |
| Loh et al. | Supersonic DC-arcjet synthesis of diamond | |
| EP0421868B1 (de) | Verfahren zum Aufbringen einer Oxidschicht auf einem passivierbaren Metall und Brennelemente aus einer beschichteten Legierung mit einer Oxidschutzschicht | |
| US5322568A (en) | Apparatus for forming deposited film | |
| FR2678956A1 (fr) | Dispositif et procede de depot de diamant par dcpv assiste par plasma microonde. | |
| EP0870074A1 (de) | Verfahren zum beschichten eines metallischen substrates | |
| FR2576916A1 (fr) | Procede de formation en phase gazeuse constamment renouvelee, sous pression reduite, de revetements protecteurs sur des pieces en alliages refractaires, et dispositif pour sa mise en oeuvre | |
| EP0981502B1 (de) | Verfahren zur bekleidung einer optischen faser mit einer schicht während des ziehens und anordnung zur durchführung dieses verfahrens | |
| EP0409693B1 (de) | Verfahren zur Herstellung einer Chromoxidschutzschicht zwischen den Tabletten und dem Kühlrohr eines Kernbrennelements und Kernbrennelement mit einer solchen Schutzschicht | |
| EP0240526B1 (de) | Verfahren und vorrichtung zur chemischen behandlung insbesondere zur thermochemischen behandlung und zur chemischen auftragen in einem homogenen plasma mit grossem volumen | |
| FR2576917A1 (fr) | Procede en caisse de formation de revetements protecteurs sur des pieces en alliages refractaires et dispositif pour sa mise en oeuvre | |
| EP0145722A1 (de) | Verfahren zum herstellen von schichten aus verbundwerkstoffen. | |
| FR3136463A1 (fr) | Procédé de traitement d’au moins une fibre en céramique ou en carbone | |
| WO1996017973A1 (fr) | Reacteur pour le depot de couches minces en phase vapeur (cvd) | |
| EP1684915A1 (de) | Verfahren und vorrichtung zur kontinuierlichen behandlung der fläche eines länglichen objekts | |
| FR2695506A1 (fr) | Gaine pour combustible nucléaire revêtue de poison neutronique consommable et son procédé d'obtention. | |
| US4931308A (en) | Process for the preparation of functional tin oxide thin films | |
| JP2003201568A (ja) | プラズマ放電処理装置及びプラズマ放電処理方法 | |
| WO2010139783A1 (fr) | Procede et installation pour le depot de couches sur un substrat. | |
| CN121320923A (zh) | 一种改善pecvd制备硅氧烷涂层外观质量的方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19980619 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): BE DE ES FR GB SE |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
| 18W | Application withdrawn |
Withdrawal date: 19981221 |