EP0912444A1 - Perfectionnement d'un procede de preparation de hcn anhydre - Google Patents
Perfectionnement d'un procede de preparation de hcn anhydreInfo
- Publication number
- EP0912444A1 EP0912444A1 EP97926595A EP97926595A EP0912444A1 EP 0912444 A1 EP0912444 A1 EP 0912444A1 EP 97926595 A EP97926595 A EP 97926595A EP 97926595 A EP97926595 A EP 97926595A EP 0912444 A1 EP0912444 A1 EP 0912444A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cyanide
- hcn
- acid
- reactor
- batch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000002253 acid Substances 0.000 claims abstract description 19
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical class N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000010923 batch production Methods 0.000 claims abstract description 11
- 238000010924 continuous production Methods 0.000 claims abstract description 10
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 10
- 239000011707 mineral Substances 0.000 claims abstract description 10
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 4
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 4
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 claims description 61
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 238000004821 distillation Methods 0.000 claims description 17
- 150000003839 salts Chemical class 0.000 claims description 12
- 239000007795 chemical reaction product Substances 0.000 claims description 11
- KXZJHVJKXJLBKO-UHFFFAOYSA-N chembl1408157 Chemical compound N=1C2=CC=CC=C2C(C(=O)O)=CC=1C1=CC=C(O)C=C1 KXZJHVJKXJLBKO-UHFFFAOYSA-N 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 6
- 150000002825 nitriles Chemical class 0.000 claims description 5
- 238000004508 fractional distillation Methods 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 11
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 6
- 150000007513 acids Chemical class 0.000 abstract description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 abstract description 3
- -1 alkaline-earth metal salts Chemical class 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- MNWBNISUBARLIT-UHFFFAOYSA-N sodium cyanide Chemical compound [Na+].N#[C-] MNWBNISUBARLIT-UHFFFAOYSA-N 0.000 description 11
- 239000012267 brine Substances 0.000 description 9
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 9
- 239000007788 liquid Substances 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 238000010907 mechanical stirring Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000006189 Andrussov oxidation reaction Methods 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000012223 aqueous fraction Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000000998 batch distillation Methods 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000011005 laboratory method Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C3/00—Cyanogen; Compounds thereof
- C01C3/02—Preparation, separation or purification of hydrogen cyanide
- C01C3/0262—Preparation, separation or purification of hydrogen cyanide from cyanides
- C01C3/0266—Preparation, separation or purification of hydrogen cyanide from cyanides from simple alkali or alkaline earth metal cyanides
- C01C3/027—Alkali metal cyanides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C3/00—Cyanogen; Compounds thereof
- C01C3/02—Preparation, separation or purification of hydrogen cyanide
- C01C3/0262—Preparation, separation or purification of hydrogen cyanide from cyanides
- C01C3/0266—Preparation, separation or purification of hydrogen cyanide from cyanides from simple alkali or alkaline earth metal cyanides
- C01C3/0275—Alkaline earth metal cyanides
Definitions
- This invention relates to a process for producing anhydrous hydrogen cyanide and more particularly to a batch or continuous process for producing anhydrous hydrogen cyanide from sodium cyanide and sulfuric acid.
- the batch and continuous processes of the invention have been developed to offer safe, practical methods of producing anhydrous HCN from its sodium salt and results in low polymer formation and high chemical yield on a scale of .05-5MM lb/yr.
- the low polymer formation is key to being able to achieve practical, commercial scale fractional distillation of the resulting aqueous solution in high yield.
- the following reaction conditions further define the invention.
- the process of the invention can be carried out batchwise or continuously. In the batch mode, all the acid can be charged first, or it can be co-fed with the cyanide salt solution.
- the pH should be acidic throughout the reaction from pH 0 to 4 preferably below 3 to prevent HCN polymer formation.
- the cyanide salt solution and acid are co-fed in the mole ratio described herein to a reactor with agitation.
- the discharge from the reactor is controlled by its level. Since the reaction is immediate in both the batch and continuous process, from a practical standpoint, there is no upper or lower residence time on this reactor.
- the only known suitable solvents are water or an aqueous reaction product recycled from the fractionating column which is typically present at between about 50-99% by weight water.
- the reaction temperature should be maintained between 10 and 60°C, with the preferred temperature range between 20 and 40°C to minimize HCN hydrolysis, and to maintain solubility of the HCN and salt by-products in the reaction mass.
- the mineral acids of the invention are sulfuric and phosphoric. However, sulfuric acid is preferred for economy and environmental reasons.
- the mineral acid Before feeding into the reactor, the mineral acid is diluted below 90% with water, or the recycled reaction product from the bottom of the distillation column.
- the sulfuric or phosphoric acid concentration is 25-45% on a salt-free basis or 15-35% including the salts in the recycled reaction product from the bottom of the distillation column.
- a lower concentration can be used, but aqueous waste increases and the batch reactor and the distillation column become larger as a result of higher dilution. Somewhat higher concentrations can be tolerated, up to 70%, but increased yield loss to formate results. It may be necessary to add NaOH to stabilize aqueous NaCN.
- the dilution of the mineral acid is preferably below a concentration of 50% with the water or the stripped salt solution recycled from the bottom of the fractionating column.
- the major consideration here is the amount of water to be introduced to the reactor. There must be sufficient water to prevent large amounts of the by-product salts from precipitating out of solution during the reaction and prior to distillation.
- Alkali metal and alkaline-earth metal salts of cyanide can be used, however, the preferred salt is sodium cyanide for reasons of availability and economy.
- the cyanide salt should be dissolved completely in water before introduction into the reaction process.
- the mole ratio of cyanide salt to acid is related to the number of available acidic protons. In theory there are two available protons for (H2SO 4 ) and three available protons for (H 3 PO 4 ).
- the mole ratio of salt (NaCN) to acid (H2SO 4 ) is less than 2 and the mole ratio of salt (NaCN) to (H 3 PO 4 ) is less than 3.
- the preferred mole ratio should be between 1.5 and 1.85 for environmental reasons, economy and safety.
- the preferred mole ratio for NaCN and H3PO 4 should be between 2.5 and 2.85.
- the cyanide is added to the: acidic reactor employing typical techniques that ensure good micro-mixing al the addition point. It is important to minimize the lime that the hydrogen cyanide might "see" a pH of above 4 to minimize HCN polymer formation. Addition time is not important and is only limited by the capacity of the equipment to remove the heat generated by the reaction. The reaction occurs immediately at all temperatures outlined above.
- the water/HCN/salt reaction product feed to the fractionating column must be low in HCN polymer for the purpose of reliability.
- a dark (high polymer) reaction product will lead to fouling and pluggage of the column that will require clean-out more often.
- the HCN concentration in the reactor before transfer to the fractionating column is 1-10% preferably 3-7%. Higher concentrations of HCN can lead to increased vaporization loss and polymer formation at the operating temperatures.
- anhydrous HCN is at least 98.5% HCN.
- the process of the invention produces less HCN polymer and results in less hydrolysis of the HCN and is therefore superior to processes known presently.
- the 66 degree Baume (93.7%) sulfuric acid charge of 2970 lb (1348 Kg) was mixed in-line with 9735 lb (4420 Kg) of recycle brine (20-25 wt % salts) and cooled in line to 35 °C while feeding the reactor over 70 to 80 minutes.
- 15,397 lb (6990 Kg) of prechilled (15 °C) 14.3 wt % aqueous sodium cyanide was mctered in over 80 to 90 minutes while maintaining the reactor temperature at 35 C.
- the sodium cyanide feed was introduced subsurface near the agitator to ensure good mixing with an endpoint pH of less than 3.0.
- HCN crude yield basis distillate (6 batch ave.): 91.9%, 1 1 15 lb, 507 kg, bp 26-27 °C.
- EXAMPLE 3 Preparation of HCN - Continuous Process An apparatus consisting of a reaction and distillation system in series was set up.
- the reaction system was made up of a 1 liter resin flask, with cooling, mechanical stirring, two charging reservoirs with their accompanying charging metering pumps feeding to the reactor subsurface, dry ice condenser, and a reactor discharge metering pump for transfer to the distillation system.
- the distillation system consisted of a 20 plate Oldershaw column, round bottom flask reboiler with discharge pump, timed distillate reflux control, refrigerated glycol cooled condenser, and distillate receiver. Both the reactor and distillation systems were vented to a common aqueous scrubber.
- the reactor and distillation column reboiler each were charged with 256.4 g of a 2.5% H2SO 4 solution.
- reactant solutions were made up: 1) NaCN solution consisted of 281.3 g 99% NaCN, 1 114.7 g water and 1 1.3 g 50% NaOH, and 2) a 43% sulfuric acid solution consisted of 331.2 g 98% H 2 S0 4 and 423.8 g water.
- the NaCN solution and the 43% sulfuric acid solution were partially charged separately to the two charging reservoirs which were then started simultaneously, maintaining even Hows and a reactant mole ratio of 1.7 moles cyanide per mole sulfuric acid over a period of about 4 hrs. Both additions were made subsurface near the agitator for good mixing.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Nitrogen And Oxygen Or Sulfur-Condensed Heterocyclic Ring Systems (AREA)
Abstract
La présente invention concerne un procédé de préparation par lots ou en continu de HCN anhydre. Ce procédé consiste à faire réagir dans un réacteur un métal alcalin ou des sels de métaux alcalino-terreux de cyanure avec des acides minéraux, cette réaction étant suivie d'un transfert vers une colonne de fractionnement. Il en résulte une faible formation de polymères pour une production élevée de produit.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US1863796P | 1996-05-30 | 1996-05-30 | |
| US18637P | 1996-05-30 | ||
| PCT/US1997/008465 WO1997045369A1 (fr) | 1996-05-30 | 1997-05-19 | Perfectionnement d'un procede de preparation de hcn anhydre |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0912444A1 true EP0912444A1 (fr) | 1999-05-06 |
Family
ID=21788991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97926595A Withdrawn EP0912444A1 (fr) | 1996-05-30 | 1997-05-19 | Perfectionnement d'un procede de preparation de hcn anhydre |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0912444A1 (fr) |
| AU (1) | AU3131897A (fr) |
| CA (1) | CA2255709A1 (fr) |
| WO (1) | WO1997045369A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10317929A1 (de) | 2003-04-17 | 2004-11-11 | Basf Ag | Verfahren zur Aufreinigung von Blausäure |
| WO2007143454A2 (fr) * | 2006-05-31 | 2007-12-13 | Shell Oil Company | Procédé et appareil servant à préparer un concentré de savon, une composition lubrifiante et des associations de ceux-ci |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1347518A (en) * | 1919-08-25 | 1920-07-27 | Max E Mueller | Method of making hydrocyanic acid and cyanids |
| US1352655A (en) * | 1919-11-12 | 1920-09-14 | American Cyanamid Co | Method of producing hydrocyanic acid |
| US1680662A (en) * | 1925-10-19 | 1928-08-14 | Roessler & Hasslacher Chemical | Process for producing hydrocyanic acid |
| GB599606A (en) * | 1942-11-11 | 1948-03-17 | American Cyanamid & Chem Corp | Improvements in or relating to the continuous production of hydrogen cyanide |
| US5160413A (en) * | 1990-08-16 | 1992-11-03 | Conoco Inc. | Micro-distillation process for cyanide |
-
1997
- 1997-05-19 CA CA 2255709 patent/CA2255709A1/fr not_active Abandoned
- 1997-05-19 WO PCT/US1997/008465 patent/WO1997045369A1/fr not_active Ceased
- 1997-05-19 AU AU31318/97A patent/AU3131897A/en not_active Abandoned
- 1997-05-19 EP EP97926595A patent/EP0912444A1/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9745369A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2255709A1 (fr) | 1997-12-04 |
| AU3131897A (en) | 1998-01-05 |
| WO1997045369A1 (fr) | 1997-12-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19981118 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB |
|
| 17Q | First examination report despatched |
Effective date: 19991207 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20021203 |