EP0925151A1 - Article abrasif et son procede de fabrication - Google Patents
Article abrasif et son procede de fabricationInfo
- Publication number
- EP0925151A1 EP0925151A1 EP96932205A EP96932205A EP0925151A1 EP 0925151 A1 EP0925151 A1 EP 0925151A1 EP 96932205 A EP96932205 A EP 96932205A EP 96932205 A EP96932205 A EP 96932205A EP 0925151 A1 EP0925151 A1 EP 0925151A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- abrasive
- particles
- precisely shaped
- binder
- resins
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 151
- 239000002245 particle Substances 0.000 claims abstract description 482
- 239000011230 binding agent Substances 0.000 claims abstract description 276
- 238000000227 grinding Methods 0.000 claims abstract description 180
- 239000002243 precursor Substances 0.000 claims abstract description 159
- 229920005989 resin Polymers 0.000 claims abstract description 64
- 239000011347 resin Substances 0.000 claims abstract description 64
- 239000000945 filler Substances 0.000 claims abstract description 55
- 239000000758 substrate Substances 0.000 claims abstract description 26
- 239000000314 lubricant Substances 0.000 claims abstract description 19
- -1 potassium tetrafluoroborate Chemical compound 0.000 claims description 59
- 229920001568 phenolic resin Polymers 0.000 claims description 53
- 239000005011 phenolic resin Substances 0.000 claims description 52
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 40
- 239000000203 mixture Substances 0.000 claims description 38
- 229920003987 resole Polymers 0.000 claims description 37
- 229920000647 polyepoxide Polymers 0.000 claims description 35
- 239000003822 epoxy resin Substances 0.000 claims description 31
- 239000000835 fiber Substances 0.000 claims description 29
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 29
- 239000004744 fabric Substances 0.000 claims description 26
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 26
- 229910001610 cryolite Inorganic materials 0.000 claims description 22
- 150000003254 radicals Chemical class 0.000 claims description 22
- 239000007822 coupling agent Substances 0.000 claims description 20
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical class C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 19
- 239000000654 additive Substances 0.000 claims description 18
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 15
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 12
- 229920003180 amino resin Polymers 0.000 claims description 12
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 12
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 10
- 239000004094 surface-active agent Substances 0.000 claims description 10
- 239000010432 diamond Substances 0.000 claims description 9
- 229910003460 diamond Inorganic materials 0.000 claims description 9
- 239000004014 plasticizer Substances 0.000 claims description 9
- 239000000080 wetting agent Substances 0.000 claims description 9
- 229910052582 BN Inorganic materials 0.000 claims description 8
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 8
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 8
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 8
- 239000002216 antistatic agent Substances 0.000 claims description 8
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 8
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 7
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 7
- 239000000975 dye Substances 0.000 claims description 7
- 239000000049 pigment Substances 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- 239000011734 sodium Substances 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- 239000002223 garnet Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000000375 suspending agent Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 5
- 239000012948 isocyanate Chemical class 0.000 claims description 5
- 150000002513 isocyanates Chemical class 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000001103 potassium chloride Substances 0.000 claims description 4
- 235000011164 potassium chloride Nutrition 0.000 claims description 4
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical class F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 claims description 4
- 239000011780 sodium chloride Substances 0.000 claims description 4
- 229910001495 sodium tetrafluoroborate Inorganic materials 0.000 claims description 4
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims 6
- 239000003999 initiator Substances 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 95
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 5
- 241001237728 Precis Species 0.000 abstract 1
- 239000000463 material Substances 0.000 description 83
- 238000000576 coating method Methods 0.000 description 54
- 239000010410 layer Substances 0.000 description 50
- 229910052751 metal Inorganic materials 0.000 description 45
- 239000002184 metal Substances 0.000 description 45
- 239000011248 coating agent Substances 0.000 description 38
- 230000005855 radiation Effects 0.000 description 31
- 230000008569 process Effects 0.000 description 28
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 26
- 238000001723 curing Methods 0.000 description 26
- 239000003085 diluting agent Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 17
- 239000000853 adhesive Substances 0.000 description 17
- 230000001070 adhesive effect Effects 0.000 description 17
- 239000002002 slurry Substances 0.000 description 17
- 238000010998 test method Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- 238000010276 construction Methods 0.000 description 15
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 14
- 239000011521 glass Substances 0.000 description 14
- 238000011068 loading method Methods 0.000 description 14
- 229910000019 calcium carbonate Inorganic materials 0.000 description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 229920000915 polyvinyl chloride Polymers 0.000 description 11
- 239000004800 polyvinyl chloride Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 239000003082 abrasive agent Substances 0.000 description 10
- 229920000728 polyester Polymers 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 229910020261 KBF4 Inorganic materials 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 9
- 238000005498 polishing Methods 0.000 description 9
- 238000007670 refining Methods 0.000 description 9
- 239000001993 wax Substances 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000009472 formulation Methods 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 229920006267 polyester film Polymers 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000002023 wood Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 229910052918 calcium silicate Inorganic materials 0.000 description 6
- 235000012241 calcium silicate Nutrition 0.000 description 6
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 230000000994 depressogenic effect Effects 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 125000006162 fluoroaliphatic group Chemical group 0.000 description 6
- 229910052736 halogen Inorganic materials 0.000 description 6
- 150000002367 halogens Chemical class 0.000 description 6
- 229910052759 nickel Inorganic materials 0.000 description 6
- 229920003986 novolac Polymers 0.000 description 6
- 239000011236 particulate material Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 230000003014 reinforcing effect Effects 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 229920001169 thermoplastic Polymers 0.000 description 6
- 239000004952 Polyamide Substances 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 5
- 238000010894 electron beam technology Methods 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- 239000004416 thermosoftening plastic Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 239000004641 Diallyl-phthalate Substances 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 229920002143 Vulcanized fibre Polymers 0.000 description 4
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 4
- 238000000498 ball milling Methods 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- 239000011324 bead Substances 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 239000012952 cationic photoinitiator Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
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- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 4
- 239000010455 vermiculite Substances 0.000 description 4
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- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 3
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 3
- 239000010963 304 stainless steel Substances 0.000 description 3
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- 229920000742 Cotton Polymers 0.000 description 3
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- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(IV) oxide Inorganic materials O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 239000003906 humectant Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- LDHQCZJRKDOVOX-IHWYPQMZSA-N isocrotonic acid Chemical compound C\C=C/C(O)=O LDHQCZJRKDOVOX-IHWYPQMZSA-N 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910052960 marcasite Inorganic materials 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- FOGSDLLFGSNQCW-UHFFFAOYSA-N n-[(prop-2-enoylamino)methoxymethyl]prop-2-enamide Chemical compound C=CC(=O)NCOCNC(=O)C=C FOGSDLLFGSNQCW-UHFFFAOYSA-N 0.000 description 1
- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Chemical compound CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical class O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- WVIICGIFSIBFOG-UHFFFAOYSA-N pyrylium Chemical class C1=CC=[O+]C=C1 WVIICGIFSIBFOG-UHFFFAOYSA-N 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 239000010458 rotten stone Substances 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical class OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004208 shellac Substances 0.000 description 1
- 229940113147 shellac Drugs 0.000 description 1
- 235000013874 shellac Nutrition 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- 239000000429 sodium aluminium silicate Substances 0.000 description 1
- 235000012217 sodium aluminium silicate Nutrition 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 235000019983 sodium metaphosphate Nutrition 0.000 description 1
- 235000019794 sodium silicate Nutrition 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- KPGXUAIFQMJJFB-UHFFFAOYSA-H tungsten hexachloride Chemical compound Cl[W](Cl)(Cl)(Cl)(Cl)Cl KPGXUAIFQMJJFB-UHFFFAOYSA-H 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
- B24D3/344—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent the bonding agent being organic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
Definitions
- the particles of solidified, handleable binder 82 resulting from the curing step of the process are removed from the production tool 76 and collected in a hopper 84. Removal is preferably carried out by mechanical means, e.g., a water jet. It is preferred that any debris remaining in the production tool 76 be removed before any fresh binder precursor is introduced. Debris removal can be accomplished by a brush, an air jet, or any other conventional technique. Although not shown in FIG. 3, additional means can be used to aid in removing the particles of binder from the production tool 76.
- FIG. 7 illustrates another variation of an apparatus capable of carrying out the method of this invention.
- the knurled workpiece described above was used to make a production tooling. First the workpiece and a nip roll were installed below an extruder. The knurled workpiece was held at 60°C (140°F) and the nip roll at 21°C (70°F).
- R represents hydrogen, trifluoromethyl, or straight-chain or branched-chain alkyl group containing 1 to 4 carbon atoms, a represents an integer from 1 to 10, b represents an integer from I to 6,
- the conditions of the method should be set such that any heat generated in the curing zone does not adversely affect the production tool
- Ethylenically unsaturated compounds include both monomeric and polymeric compounds that contain atoms of carbon, hydrogen and oxygen, and optionally, nitrogen and the halogens Oxygen or nitrogen atoms or both are generally present in ether, ester, urethane, amide, and urea groups.
- Ethylenically unsaturated compounds preferably have a molecular weight of less than about 4,000 and are preferably esters resulting from the reaction of compounds containing aliphatic monohydroxy groups or aliphatic polyhydroxy groups and unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, and the like.
- vinyl ethers suitable for this invention include vinyl ether functionalized urethane oligomers, commercially available from Allied Signal under the trade designations "VE 4010”, “VE 4015”, “VE 2010”, “VE 2020”, and "VE 4020"
- the abrasive grits have a Mohs' hardness of at least about 8, more preferably above 9
- materials of such abrasive grits include fused aluminum oxide, ceramic aluminum oxide, white fused aluminum oxide, heat treated aluminum oxide, silica, silicon carbide, green silicon carbide, alumina zirconia, diamond, ceria, titanium diboride, boron carbide, cubic boron nitride, garnet, tripoli, and combinations thereof
- the ceramic aluminum oxide is preferably made according to a sol gel process, such as described in U.S.
- the ceramic abrasive grit comprises alpha alumina and, optionally, a metal oxide modifier, such as magnesia, zirconia, zinc oxide, nickel oxide, hafnia, yttria, silica, iron oxide, titania, lanthanum oxide, ceria, neodymium oxide, and combinations thereof
- the ceramic aluminum oxide may also optionally comprise a nucleating agent, such as alpha alumina, iron oxide, iron oxide precursor, titania, chromia, or combinations thereof
- the ceramic aluminum oxide may also have a shape, such as that described in U S Patent Nos 5,201 ,916 and 5,090,968
- the ceramic abrasive grits may also contain a surface coating
- the binder After the binder is removed from the production tool, either by direct or indirect means, it is then converted into particles In one mode of conversion, the binder is released fi om the pi oduction tool in the form of particles A given particle will have a shape that is essentially the shape of the portion of the cavity of the production tool in which the particle was at least partially cured
- An advantage of this mode is that the particles are already of the proper grade or of the proper particle size distribution for subsequent use, e g , incorporation into an abrasive article
- the abrasive particles In the conventional manner of making abrasive particles, e g , agglomerates, the abrasive particles have to be ciushed and then screened to obtain proper particle size distribution
- Patent No 5,417,726 One popular coated abrasive backing is a cloth backing
- the cloth is composed of yarns in the warp direction, i e , the machine direction and yarns in the fill direction, i e , the cross direction
- the cloth backing can be a woven backing, a stitchbonded backing, or a weft insertion backing
- woven constructions include sateen weaves of 4 over one weave of the warp yarns over the fill yarns, twill weave of 3 over one weave, plain weave of one over one weave and a drill weave of two over two weave
- the warp and fill yarns are not interwoven, but are oriented in two distinct directions from one another
- the warp yarns are laid on top of the fill yarns and secured to another by a stitch yarn or by an adhesive
- the yarns in the cloth backing can be natural, synthetic or combinations thereof Examples of natural yarns include cellulosic such as cotton, hemp, kapok, flax, sisal, jute,
- the material for bonding the abrasive material to a substrate or together comprises a cured resinous adhesive and optional additives
- resinous adhesives suitable for this invention include phenolic resins, aminoplast resins, urethane resins, epoxy resins, acrylate resins, aciylated isocyanurate resins, urea-formaldehyde resins, isocyanurate resins, acrylated urethane resins, vinyl
- Examples of grinding aid that can be incorporated into either a coated abrasive article, a nonwoven abrasive article or a bonded abrasive article include waxes, organic halide compounds, halide salts, and metals and their alloys
- the organic halide compounds will typically break down during abrading and release a halogen acid or a gaseous halide compound
- Examples of such materials include chlorinated waxes, such as tetrachloronaphthalene, pentachloronaphthalene, and polyvinyl chloride
- Examples of halide salts include sodium chloride, potassium cryolite, sodium cryolite, ammonium cryolite, potassium tetrafluoroborate, sodium tetrafluoroborate, silicon fluorides, potassium chloride, and magnesium chloride.
- the particle size of these precisely shaped filler particles and/or precisely shaped grinding particles should be controlled so that the bonding medium can be appropriately processed when the abrasive article is manufactured.
- the particle size of the precisely shaped filler particles and/or precisely shaped grinding aid particles should be less than about 100 micrometers, preferably less than about 50 micrometers such that tlie resulting make and/or size .coat can be properly coated.
- the bonded abrasive may utilize an organic bonding medium, a vitrified bonding medium or a metal bonding medium.
- the organic bonding mediums are described above, along with the additives that can be incorporated into the organic bonding maxim
- Other organic bonding mediums include rubber bonds and shellac bonds.
- the bonded abrasive may contain a rubber based bonding medium.
- One common bonding medium is a novolac phenolic bonding medium that is crosslinked with hexamethylenetetramine. Examples of commercially available phenolic bonding mediums include Varcum 8121 (liquid resole) and Varcum 7909 (powdered novolac) from Varcum Chemical Company, Niagara Falls, NY.
- the bonded abrasive may be made in such a manner that the abrasive grain of the invention is only present in the outer portion or rim of the wheel
- the depressed center wheels usually grind on the flat face In the center of the wheels is a mounting means to connect this wheel to a tool
- the mounting means may be a center hole forming an arbor hole
- these depressed center wheels contain a flat center or a depressed center
- the depressed center wheels may be molded to the shape of a shallow dish or saucer with curved or straight flaring sides
- the back side (i e , the side opposite of the abrasive coating) of the depressed center wheels may contain a reinforcing fabric, a reinforcing paper backing or some other support means such as a metal or plastic plate
- the bonded abrasive can be used dry or wet During wet grinding, the bonded abrasive
- the abrasive articles of this invention may further contain conventional abrasive agglomerates or individual abrasive grits or both Conventional abrasive agglomerates are further described in U S Patent Nos 4,31 1 ,489, 4,652,275; and 4,799,939
- Individual abrasive grits can also be selected to have a precise shape
- Examples of individual abrasive grits include fused aluminum oxide, ceramic aluminum oxide, heat treated aluminum oxide, silicon carbide, alumina zirconia, diamond, ceria, cubic boron nitride, garnet, and combinations thereof At least 10%), preferably at least 50%>, and most preferably at least 70%>, of the abrasive material should be the precisely shaped abrasive particles of this invention
- the individual abrasive grits can be disposed over the precisely shaped abrasive particles
- the individual abrasive grits can be
- One preferred supersize coat is a crosslinked epoxy resin, optionally a thermoplastic polymer and grinding aid particles such as cryolite, chiolite or tetrafluoroborate particles.
- This type of supersize coat is further described in European Patent Application No. 486,308 and U.S. Patent No. 5,441 ,549.
- the coated abrasive may optionally contain a supersize coating which prevents the coated abrasive from "loading"
- the various materials forming either the make coat, size coat and/or supersize coat will depend in part upon the final coated abrasive product requirements and the intended abrading application for the coated abrasive.
- the precisely shaped particles of the invention may also be incorporated into a lapping coated abrasive article
- This lapping coated abrasive article comprises a backing having a front and back surface and an abrasive coating bonded to the front surface of the backing
- the abrasive coating comprises a plurality of precisely shaped abrasive particles distributed throughout a make coat
- a bonded abrasive article comprises a plurality of abrasive grits bonded together by a bonding medium (e.g., cured resinous adhesive) to form a shaped mass At least a portion of the outer surface of the bonded abrasive is designed to contact a workpiece This outer surface that contacts the workpiece comprises the bonding medium and an abrasive layer
- the abrasive layer will comprise the precisely shaped particles of the invention and optionally other particles.
- the surface area percentage of the precisely shaped grinding aid particles in the abrasive layer may range from about 5 to 90, preferably 20 to 40 Additionally the method of making the abrasive article may result in the individual abrasive grits either over, under and/or between the precisely shaped grinding aid particles.
- the precisely shaped grinding aid particles have the potential to be very advantageous in abrasive articles.
- the bonding medium may not be compatible with a grinding aid
- resole phenolic resins are used as a precursor for the bonding medium and this resole phenolic resin is cured or crosslinked with basic pH.
- acidic grinding aids may be desired such as potassium tetrafluoroborate.
- the potassium tetrafluoroborate may interfere with the polymerization of certain resole phenolic resins. This level of interference will depend in part upon the chemistry of the particular resole phenolic resin.
- a precisely shaped grinding aid particle will have the grinding aid essentially encapsulated within the binder.
- the abrasive layer may comprise precisely shaped abrasive particles and diluent particles
- diluent particles can be selected from the group consisting of: 1 ) an inorganic particle (non abrasive inorganic particle), 2) an organic particle, 3) a composite diluent particle containing a mixture of inorganic particles and a binder and 4) a composite diluent particle containing a mixture of organic particles and a binder
- the particle size of these diluent particles can range from about 0 01 to 1500 micrometers, typically between 1 to 1000 micrometers
- the diluent particles may have the same particle size and particle size distribution as the precisely shaped abrasive particles Alternatively, the diluent particles may have a different particle size and particle size distribution as the precisely shaped abrasive particles
- the weight ratio of the precisely shaped abrasive particles to the diluent particle can range anywhere from about 1 to 99 parts precisely shaped a
- the selection and amount of the coating will depend upon the desired properties of the particle. For instance, some coatings will result in a retro-reflective particle. Alternatively, some coatings will improve adhesion of the particle to other materials or a substrate. It is also within the scope of this invention to use the precisely shaped particles as a loose abrasive slurry
- abrasive slurries typically comprise a mixture of precisely shaped particles and a liquid medium.
- the precisely shaped particles may further comprise abrasive grit(s), grinding aid(s), filler(s) or lubricant(s).
- the precisely shaped particle may comprise binder, abrasive grit and a grinding aid or lubricant
- abrasive grits, grinding aids and fillers are described above in detail
- lubricants include waxes, metal salts of fatty acids, sulfur based compounds, graphite, molybdenum disulfide, talc, boron nitride, silicones, silicone oils, polyglycols, phosphate esters, silicate esters, neopentyl polyol esters and polyphenyl ethers, fluorochemicals, mineral oils, combinations thereof and the like
- the liquid medium is generally water (including deionized watei , tap water or distilled water) and sometimes organic solvent Sometimes, the liquid is a mixture of water and other additives such as lubricants, rust inhibitors, coupling agents, anti-foams, anti-bacterial compounds, de-greasing compounds, oils, grinding aids,
- the present invention can be used to refine a wide range of workpiece surfaces
- workpiece surfaces include metal (including mild steel, carbon steel, stainless steel, gray cast iron, titanium, aluminum and the like), metal alloys (copper, brass and the like), exotic metal alloys, ceramics, glass, wood (including pine, oak, maple, elm, walnut, hickory, mahogany, cherry and the like), wood like materials (including particle boaid, plywood, veneers and the like), composites, painted surface, plastics (including thermoplastics and reinforced thermoplastics), stones (including jewelry, marble, granite, and semi precious stones), magnetic media, and the like
- Additional examples of glass workpieces include glass television screens, eye glass lenses, glass ophthalmic surfaces, windows (including home windows, office windows, car windows, air windows, train windows, bus windows and the like), glass display shelves, mirrors and the like.
- precisely shaped particles may consist essentially of only binder
- the precisely shaped particles may further comprise abrasive grits, fillers, grinding aids, lubricants or combinations thereof.
- ASF amorphous silica particles having an average surface area of 50 m 2 /g commercially available from DeGussa Corp. (Richfield Part, NJ), under the trade designation "OX-50"
- the precisely shaped particles were prepared on the apparatus similar to that illustrated in FIG 8, except that an ultrasonic horn was installed on the back side of the carrier web.
- a production tool was provided, in a continuous web form, that comprised a series of cavities with specified dimensions. These cavities were arranged in a predetermined order or array such that the production tool was essentially the inverse of the desired shape and dimensions of the precisely shaped particles.
- the production tool was made from a polypropylene thermoplastic material that had been previously embossed by extruding the polypropylene material over a master tool
- the nickel master tool also contained a series of cavities with specified dimensions and shape.
- the size coat was brushed over the abrasive grits/precisely shaped particles layer.
- the size coat was also a conventional cryolite filled resole phenolic resin (32% resin, 68% ⁇ cryolite).
- the resulting construction was heated for about 90 minutes at 93°C and then 12 hours at 100°C to fully cure the resole phenolic resin.
- the wet make coat weight was approximately four grams/disc and the wet size coat weight was approximately nine to ten grams/disc.
- the fibre discs were flexed prior to testing and humidified for 7 days at 45% relative humidity.
- the grinding aid precisely shaped particles were incorporated into a coated abrasive disc having a backing made of vulcanized fibre. These fibre discs were individually made and had a diameter of 17.8 cm with a center hole having a diameter of 2.2 cm.
- the make coat was a conventional calcium carbonate filled resole phenolic resin (48%> resin, 52% CaCO ). The precisely shaped particles were first drop coated into the make coat precursor. Next, CAO 1 abrasive grits were electrostatically coated over the grinding aid particles and into the make coat. The resulting construction was heated for about 90 minutes at about 88°C to partially cure the resole phenolic resin.
- the size coat was brushed over the abrasive grits/precisely shaped particles layer.
- the size coat was also a conventional cryolite filled resole phenolic resin (32% resin, 68%> cryolite).
- the resulting construction was heated for about 90 minutes at 93°C and then 12 hours at 100°C to fully cure the resole phenolic resin.
- a conventional potassium tetrafluoroborate filled epoxy resin supersize was coated over the size coat and subsequently cured.
- the coating weights for the make coat, size coat and supersize coat were conventional coating weights for the particular grade of CAO1.
- the coated abrasive disc was first mounted on a beveled aluminum back-up pad and then used to grind the face of a 1 25 cm by 18 cm 1018 mild steel workpiece.
- the disc was driven at 5,500 rpm at no load while the portion of the disc overlaying the beveled edge of the back-up pad contacted the workpiece at a load of about 5 9 kg
- the coated abrasive disc contacted the workpiece at angle between 6 to 7 degrees
- Each disc was used to grind a separate workpiece for one minute intervals for a total grinding time of 10 minutes
- the amount of metal removed (i.e total cut) during the entire test was measured There were two coated abrasive discs tested per example
- the abrasive article was converted into a 203 cm by 6 3 cm endless belt and was installed on a Thompson grinding machine
- the effective cutting area of the abrasive belt was 203 cm by 2 54 cm
- the workpiece was 304 stainless steel, 2 54 cm width by 17 78 cm length by 10.2 cm height and was mounted on a reciprocating table
- Abrading was conducted along the 2 54 by 17 78 cm face
- the abrading process used was conventional surface grinding wherein the workpiece was reciprocated beneath the rotating abrasive belt with incremental downfeed between each pass
- the abrading conditions were approximately 254 micrometers downfeed, 7.6 meters/minute table speed, and a belt speed of about 1710 surface meters/second
- the workpiece was cooled with a water spray (with 1%> rust inhibitor) The test endpoint was when the abrasive belt was no longer effectively cutting
- the coated abrasive articles for Examples 1 through 6 were made according to General Procedure 1 for Making the Coated Abrasive Article.
- the coated abrasive article for Comparative Example A was made according to General Procedure 1 for Making the Coated Abrasive Article except that the article did not contain precisely shaped grinding aid particles
- Example Particle (grams/square inch) (grams/square inch) (grams/square inch)
- the precisely shaped grinding aid particles for Examples 32 and 37 were made in the same manner as Example 31 , except that the run speed was 100 feet per minute (30 5 meters/minute)
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE69637418T DE69637418T2 (de) | 1996-09-11 | 1996-09-11 | Schleifgegenstände |
| EP99125307A EP1038637B1 (fr) | 1996-09-11 | 1996-09-11 | Articles abrasif |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US1996/014570 WO1998010896A1 (fr) | 1996-09-11 | 1996-09-11 | Article abrasif et son procede de fabrication |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99125307A Division EP1038637B1 (fr) | 1996-09-11 | 1996-09-11 | Articles abrasif |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0925151A1 true EP0925151A1 (fr) | 1999-06-30 |
| EP0925151B1 EP0925151B1 (fr) | 2003-07-09 |
Family
ID=22255766
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99125307A Expired - Lifetime EP1038637B1 (fr) | 1996-09-11 | 1996-09-11 | Articles abrasif |
| EP96932205A Expired - Lifetime EP0925151B1 (fr) | 1996-09-11 | 1996-09-11 | Article abrasif et son procede de fabrication |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99125307A Expired - Lifetime EP1038637B1 (fr) | 1996-09-11 | 1996-09-11 | Articles abrasif |
Country Status (8)
| Country | Link |
|---|---|
| EP (2) | EP1038637B1 (fr) |
| JP (1) | JP2001500068A (fr) |
| AU (1) | AU7108396A (fr) |
| BR (1) | BR9612737A (fr) |
| CA (1) | CA2264872A1 (fr) |
| DE (2) | DE69629054T2 (fr) |
| WO (1) | WO1998010896A1 (fr) |
| ZA (1) | ZA977477B (fr) |
Families Citing this family (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6299508B1 (en) | 1998-08-05 | 2001-10-09 | 3M Innovative Properties Company | Abrasive article with integrally molded front surface protrusions containing a grinding aid and methods of making and using |
| US6183346B1 (en) | 1998-08-05 | 2001-02-06 | 3M Innovative Properties Company | Abrasive article with embossed isolation layer and methods of making and using |
| US6186866B1 (en) | 1998-08-05 | 2001-02-13 | 3M Innovative Properties Company | Abrasive article with separately formed front surface protrusions containing a grinding aid and methods of making and using |
| JP3373797B2 (ja) * | 1998-10-28 | 2003-02-04 | 株式会社ノリタケカンパニーリミテド | 樹脂含浸補強ビトリファイド砥石およびその製造方法 |
| US6634929B1 (en) | 1999-04-23 | 2003-10-21 | 3M Innovative Properties Company | Method for grinding glass |
| US6458018B1 (en) | 1999-04-23 | 2002-10-01 | 3M Innovative Properties Company | Abrasive article suitable for abrading glass and glass ceramic workpieces |
| US6821189B1 (en) | 2000-10-13 | 2004-11-23 | 3M Innovative Properties Company | Abrasive article comprising a structured diamond-like carbon coating and method of using same to mechanically treat a substrate |
| US20020090901A1 (en) * | 2000-11-03 | 2002-07-11 | 3M Innovative Properties Company | Flexible abrasive product and method of making and using the same |
| US6582487B2 (en) | 2001-03-20 | 2003-06-24 | 3M Innovative Properties Company | Discrete particles that include a polymeric material and articles formed therefrom |
| JP2002307250A (ja) * | 2001-04-09 | 2002-10-23 | Nippon Metal Ind Co Ltd | ローレットエッジフラットバー製造方法及びその装置 |
| US6758734B2 (en) | 2002-03-18 | 2004-07-06 | 3M Innovative Properties Company | Coated abrasive article |
| US6773474B2 (en) | 2002-04-19 | 2004-08-10 | 3M Innovative Properties Company | Coated abrasive article |
| US6997777B2 (en) | 2003-06-17 | 2006-02-14 | Cabot Microelectronics Corporation | Ultrasonic welding method for the manufacture of a polishing pad comprising an optically transmissive region |
| US8808412B2 (en) | 2006-09-15 | 2014-08-19 | Saint-Gobain Abrasives, Inc. | Microfiber reinforcement for abrasive tools |
| DE602008006756D1 (de) | 2007-09-24 | 2011-06-16 | Saint Gobain Abrasifs Sa | Schleifprodukte mit aktiven füllern |
| EP3536454B1 (fr) | 2010-03-03 | 2022-10-26 | 3M Innovative Properties Company | Meule abrasive agglomérée |
| CN103189163B (zh) | 2010-11-18 | 2016-06-08 | 3M创新有限公司 | 回旋砂轮及制造方法 |
| EP2675591B1 (fr) | 2011-02-16 | 2022-08-17 | 3M Innovative Properties Company | Article abrasif revêtu ayant des particules abrasives céramiques façonnées alignées en rotation et procédé de fabrication associé |
| RU2507057C1 (ru) * | 2012-07-19 | 2014-02-20 | Открытое акционерное общество "Волжский абразивный завод" | Полизернистая масса для изготовления высокоструктурного абразивного инструмента |
| DE102016101684A1 (de) * | 2016-01-29 | 2017-08-03 | Willibald Speth | Reibwerterhöhende einlage zum kraftschlüssigen verbinden von bauteilen, verfahren zur herstellung einer reibwerterhöhenden einlage und verfahren zur herstellung eines pressverbands |
| US11235436B2 (en) | 2016-07-08 | 2022-02-01 | Saint-Gobain Abrasives, Inc. | Abrasive articles and methods of forming the same |
| EP3621771B1 (fr) * | 2017-05-12 | 2025-12-31 | 3M Innovative Properties Company | Particules abrasives tétraédriques dans des articles abrasifs |
| KR101857632B1 (ko) * | 2018-02-02 | 2018-05-14 | 덕산네오룩스 주식회사 | 유기전기소자용 화합물, 이를 이용한 유기전기소자 및 그 전자 장치 |
| DE102018205761B4 (de) * | 2018-04-16 | 2025-07-10 | LF GmbH & Co. KG | Verfahren zur Herstellung eines Reibmaterials, hierdurch hergestelltes Reibmaterial und dessen Verwendung |
| WO2020023704A1 (fr) * | 2018-07-25 | 2020-01-30 | Saint-Gobain Abrasives, Inc. | Courroie abrasive non tissée comprenant un joint flexible |
| US20220080553A1 (en) * | 2018-12-18 | 2022-03-17 | 3M Innovative Properties Company | Rapid curing bonded abrasive article precursor |
| WO2021116882A1 (fr) * | 2019-12-09 | 2021-06-17 | 3M Innovative Properties Company | Article abrasif |
| US12466032B2 (en) | 2020-04-03 | 2025-11-11 | 3M Innovative Properties Company | Method of making a coated abrasive article |
| US12589467B2 (en) | 2020-06-30 | 2026-03-31 | 3M Innovative Properties Company | Coated abrasive articles and methods of making and using the same |
| CN115741509B (zh) * | 2022-12-03 | 2023-08-29 | 三晃树脂(佛山)有限公司 | 一种水性聚氨酯打磨材料及其制备方法 |
| CN120792006B (zh) * | 2025-09-12 | 2025-12-30 | 益阳百通新材料有限公司 | 一种复合金刚石材料及其制备方法、金刚石改性线锯 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2507101A1 (fr) * | 1981-06-09 | 1982-12-10 | Ver Schmirgel & Maschf | Procede de production de granules de grains abrasifs |
| JPS59156670A (ja) * | 1983-02-22 | 1984-09-05 | ノ−トン カンパニ− | 研削砥石 |
| US5011513A (en) * | 1989-05-31 | 1991-04-30 | Norton Company | Single step, radiation curable ophthalmic fining pad |
| US5549962A (en) * | 1993-06-30 | 1996-08-27 | Minnesota Mining And Manufacturing Company | Precisely shaped particles and method of making the same |
| CA2180435A1 (fr) * | 1994-01-28 | 1995-08-03 | John J. Gagliardi | Abrasif sur support contenant des agglomerats erodables |
| EP0783394B1 (fr) * | 1994-09-30 | 2003-05-14 | Minnesota Mining And Manufacturing Company | Article abrasif revetu et procede de preparation de cet article |
-
1996
- 1996-09-11 WO PCT/US1996/014570 patent/WO1998010896A1/fr not_active Ceased
- 1996-09-11 EP EP99125307A patent/EP1038637B1/fr not_active Expired - Lifetime
- 1996-09-11 CA CA002264872A patent/CA2264872A1/fr not_active Abandoned
- 1996-09-11 DE DE69629054T patent/DE69629054T2/de not_active Expired - Lifetime
- 1996-09-11 DE DE69637418T patent/DE69637418T2/de not_active Expired - Lifetime
- 1996-09-11 EP EP96932205A patent/EP0925151B1/fr not_active Expired - Lifetime
- 1996-09-11 AU AU71083/96A patent/AU7108396A/en not_active Abandoned
- 1996-09-11 JP JP10513587A patent/JP2001500068A/ja not_active Ceased
- 1996-09-11 BR BR9612737A patent/BR9612737A/pt not_active IP Right Cessation
-
1997
- 1997-08-20 ZA ZA977477A patent/ZA977477B/xx unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9810896A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69629054D1 (de) | 2003-08-14 |
| EP1038637A2 (fr) | 2000-09-27 |
| EP1038637B1 (fr) | 2008-01-23 |
| DE69637418T2 (de) | 2009-01-22 |
| DE69629054T2 (de) | 2004-04-22 |
| DE69637418D1 (de) | 2008-03-13 |
| EP1038637A3 (fr) | 2001-12-12 |
| BR9612737A (pt) | 1999-08-24 |
| WO1998010896A1 (fr) | 1998-03-19 |
| JP2001500068A (ja) | 2001-01-09 |
| EP0925151B1 (fr) | 2003-07-09 |
| ZA977477B (en) | 1999-02-22 |
| AU7108396A (en) | 1998-04-02 |
| CA2264872A1 (fr) | 1998-03-19 |
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