EP0939173B2 - Procédé de fabrication d'un panneau isolant en fibres minérales et panneau isolant - Google Patents
Procédé de fabrication d'un panneau isolant en fibres minérales et panneau isolant Download PDFInfo
- Publication number
- EP0939173B2 EP0939173B2 EP99101170A EP99101170A EP0939173B2 EP 0939173 B2 EP0939173 B2 EP 0939173B2 EP 99101170 A EP99101170 A EP 99101170A EP 99101170 A EP99101170 A EP 99101170A EP 0939173 B2 EP0939173 B2 EP 0939173B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulation board
- fibrous web
- process according
- insulation
- large surfaces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims description 24
- 229910052500 inorganic mineral Inorganic materials 0.000 title 1
- 239000011707 mineral Substances 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 33
- 239000000853 adhesive Substances 0.000 claims description 21
- 230000001070 adhesive effect Effects 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000002131 composite material Substances 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 239000004570 mortar (masonry) Substances 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 239000011230 binding agent Substances 0.000 claims description 9
- 239000002557 mineral fiber Substances 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 239000008119 colloidal silica Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 239000000084 colloidal system Substances 0.000 claims description 2
- 238000003980 solgel method Methods 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- 238000007669 thermal treatment Methods 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims 2
- 238000010008 shearing Methods 0.000 claims 2
- 208000029152 Small face Diseases 0.000 claims 1
- 229920001807 Urea-formaldehyde Polymers 0.000 claims 1
- 239000010410 layer Substances 0.000 description 41
- 239000011505 plaster Substances 0.000 description 26
- 239000002585 base Substances 0.000 description 12
- 239000011490 mineral wool Substances 0.000 description 9
- 239000012774 insulation material Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 241000446313 Lamella Species 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000011575 calcium Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 241000936928 Verrucomicrobia subdivision 3 Species 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- LCDFWRDNEPDQBV-UHFFFAOYSA-N formaldehyde;phenol;urea Chemical compound O=C.NC(N)=O.OC1=CC=CC=C1 LCDFWRDNEPDQBV-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
Definitions
- the invention relates to a method for producing a mineral wool insulating board, in which the fibers have a rectangular course to the large surfaces.
- the invention relates to an insulation panel for thermal insulation composite systems with a right angle to the large surfaces aligned fiber profile.
- external thermal insulation systems consist of an insulating layer, which is applied to load-bearing walls of a building with the help of adhesives and / or insulation holders.
- the insulating layer here consists of individual thermal insulation panels, which are covered with two layers of plaster, wherein the first layer of plaster can be reinforced with a glass fabric or the like. On this first layer of plaster, a top coat is applied. This top coat can also be formed from small plates made of plastic or heavy clay.
- polystyrene hard foam insulation panels have proven that have a compressive and transverse tensile strength of more than 100 kN / m 2 . These panels are partially or fully glued to a suitable substrate. Disadvantage of this polystyrene foam insulation is that they behave in thermal insulation systems such as normal flammable materials, so that increasingly non-combustible plaster base insulation materials, such as cellular concrete are used.
- Such plaster base insulation materials can have densities between 100 and 250 kg / m 3 and are sufficiently stable with a thermal conductivity of 0.050 W / mK.
- these plaster base insulation materials Compared to mineral wool insulating materials, these plaster base insulation materials have the disadvantage that they have a higher brittleness and breakage sensitivity during transport and application. Furthermore, the high swelling and shrinkage behavior of these materials after wet exposure is disadvantageous. It comes here to cracks in the applied plaster. To avoid these disadvantages and to ensure a sufficient transverse tensile strength even when wet, these materials must be adequately hydrophobed.
- thermal insulation systems mineral wool insulation materials in the form of plates or so-called lamellar plates.
- the normal as a plaster base plate to be designated mineral wool insulation board characterized by the fact that they undergo intensive production in the direction of production by a horizontal compression in conjunction with significantly lower vertical pressure (thickness compression).
- the fibers are located near the large surface parallel to them.
- this orientation causes a significantly lower transverse tensile strength against the core region of the insulation board, in which the fibers are arranged more or less steeply to the large surfaces.
- the transverse tensile strength is further reduced by the fact that the insulation board also has a predominantly laminar structure of the horizontally mounted individual fibers transversely to the production direction.
- the average density of these plaster base plates is about 120 to 180 kg / m 3 , preferably about 150 kg / m 3 . Due to the unfolding of the individual fibers, the compressive strength increases to the required minimum of greater than or equal to 40 kN / m 2 . The transverse tensile strength hardly exceeds about 17 to 27 kN / m 2 due to the structural character just described. Such thermal insulation panels reach the thermal conductivity group 040 according to DIN 4108.
- lamellar plates Other mineral wool insulation materials are designed as so-called lamellar plates. These insulation boards have fibers with a steep or vertical arrangement relative to the large surfaces.
- the production of such lamellar plates is for example in the DD 160 817 described.
- the pulp mass flow impregnated with binders is cut into short pieces, which are rotated by 90 degrees and then pressed horizontally, ie in the direction of production, again and connected to one another. At the same time, the fiber mass is compressed by 20%.
- the structure obtained in this way is fixed by curing the binder in a hardening oven.
- a product is prepared in which the individual fibers are arranged in the near-surface areas parallel to the surfaces, so that these insulation boards also do not reach the full transverse tensile strength of the core area. Due to the smaller thickness of the outer zones in which the fibers are horizontal and the comparatively higher densification of the fibers, these insulating panels have a higher transverse tensile strength of 30 to 45 kN / m 2 . For the use of mineral wool insulation boards with composite thermal insulation systems, there is moreover a request to the transverse tensile strength of at least 15 kN / m 2.
- Thermal insulation systems based on such plaster base plates must be secured with a relatively high number of insulation holders. These insulation holders are usually made of a plastic plate with a shaft that terminates in a dowel. With the help of a screw, the dowel is spread and anchored in the load-bearing wall of the building. After the plaster base plates are anchored to the building, the plaster base plates are first held by the shaft and screw of the insulation holder. After application of the plaster layers, the insulation holder must also hold these components of the thermal insulation composite system.
- the bonding is disregarded.
- the bonding of the insulating panels on the building is therefore considered only as an assembly aid and not as a fixture.
- the insulation holder but are disadvantageous due to their unit prices and the associated assembly in comparison to only glued plaster base plates.
- Dämmstoffhalter form additional politicians brükken, which reduce the heat resistance of the thermal insulation composite system because of their large number.
- the insulation holder can be seen in low plaster coverage or as a result of different Feuchegehalte in the top coat, so that a uniform surface is not given.
- the lamella plates described above are used.
- the individual fibers are arranged predominantly perpendicular to the large surfaces, so that transverse tensile strengths of significantly more than 100 kN / m 2 are achieved at densities of only 75 to 100 kg / m 3 .
- the transverse tensile strengths of more than 80 kN / m 2 necessary for stability can still be achieved.
- the maximum width of the slat plates produced in this way is identical to the maximum thickness of the plaster base plate and is approximately 200 mm. Even on condition that this thickness, i. the passage height of the curing oven could be raised, this would result in an adverse effect on the strength properties of the lamella plates. Namely, it is known that with larger thicknesses of the mineral wool slabs comes to a different compression of the fiber masses over the height, which then has a negative effect on the uniformity of the transverse tensile strength in the surface of the slat plate.
- Lamellar plates are relatively small in the usual dimensions of 1000 to 1250 mm in length and 200 mm in width. This results in many joints between the individual slats, which are arranged side by side on the facade of a building. These joints reduce the thermal resistance of the insulating layer. Furthermore, it has proved to be disadvantageous that the dimensional accuracy of the supplied lamellar plates is dependent on the accuracy of the saw used for separating the plaster base plate. Thickness tolerances between the individual lamella plates of 1 to 2 mm are therefore not uncommon. The craftsmen processing these lamellar plates therefore have to compensate for projections in the laying of the lamellar plates, which leads to higher processing costs due to the time taken to work.
- the invention thennenga be based on providing a method for producing an insulation board, with the simple and cost-effective manner large-sized insulation boards with perpendicular to the large surfaces arranged fiber profile for thermal insulation systems can be produced, which avoid the disadvantages mentioned above ,
- the object is achieved with a method according to claim 1 or an insulating panel according to claim 14.
- individual nonwoven layer sections are produced, for example, by an oscillation about a horizontal axis.
- the individual nonwoven layer sections are formed here from a primary nonwoven layer.
- a primary nonwoven layer is understood to be the pulp mass flow impregnated with binders and discharged from the so-called collection chamber.
- the fibers, originally oriented substantially parallel to the large surfaces of the primary web, are brought to the large surfaces by swaying the nonwoven layer sections in a steep to rectangular manner.
- the primary nonwoven layer is thus aligned meandering by the pendulum, wherein adjacent nonwoven layer sections are connected to each other via a bent portion.
- the primary nonwoven layer on roller sets and / or horizontal dynamic pressure to meander meandering.
- the conveying speed of the primary nonwoven layer in a section of a continuous conveyor can be reduced so that the primary nonwoven layer running up at a higher speed builds up meandering in this area of the lower conveying speed.
- Suitable binders which can be introduced both into the primary nonwoven layer and between the nonwoven layer sections are, for example, phenol-formaldehyde-urea mixtures.
- ormocers have also proved to be suitable binders under the practical conditions of construction.
- the binders are stable both under the hygrothermal conditions prevailing in the component and resistant to the alkali attacks from the adhesive mortars, building adhesives and plasters.
- the inorganic binders consist of organic silicic acid compounds whose colloids have diameters of only a few nanometers. Subsequent thermal treatment converts the sol into a gel and ultimately into insoluble silica.
- these areas close to the surface are separated, for example, by sawing and / or grinding. It has proven to be advantageous to separate the near-surface regions, in particular on the large surface, which is glued to the supporting substrate, thus with the building.
- the insulation boards produced by the process according to the invention have densities between 60 and 180 kg / m 3 . In a gross density range between 80 and 100 kg / m 3 , both transverse tensile strengths of more than 60 kN / m 2 and low thermal conductivities are achieved. With the method according to the invention, moreover, insulating panels of larger sizes can be produced in a simple manner, which allow a faster laying of the insulating panels on building facades.
- the general arrangement of the individual fibers within the insulation board also has the consequence that the insulation board in the production direction has a significantly lower bending strength and shear stiffness than transversely to the production direction, so that the insulation board can also apply to curved surfaces, of course, the thickness of the insulation board and the Radius of curvature are of significant influence.
- insulation boards are produced which have at least one surface which corresponds to a surface of a lamella plate, since the bent region of the primary nonwoven layers are removed.
- This embodiment has the advantage that the incorporation of building adhesives and plasters can be done much deeper into the surfaces.
- adhesives and putzaffine masses such as water glass plastic-filler mixtures, adhesive mortars, plastic dispersions, silica sol-filler mixtures or the like are introduced as a coating .
- This coating of at least one large surface with adhesives and putzaffinen deeply anchored in the fiber mass not only results in significant processing advantages, but also imperfections customary in the construction industry are eliminated, which leads to an increase in the stability of the entire thermal insulation composite system. It has been proven that the incorporation of building adhesives and plasters on the site is a time-consuming and exhausting operation. This procedure could be facilitated by the fact that adhesives and plasters are made thin.
- the insulation boards produced and coated according to the invention can be pressed into the adhesive layers applied mechanically on the entire surface or even only over part of the area on the supporting substrate.
- the plaster-side coating of the insulation boards leads to a secure bond with simultaneously increased processing power.
- the adhesive and plaster-rich masses in the two large surfaces differently colored to facilitate the processing of insulation boards to the extent that the craftsmen the correct orientation of the insulation boards is displayed.
- the coating of colloidal silica is introduced via a sol-gel process.
- the longitudinal axis of the insulation board coincides with the original production direction of the primary nonwoven layer, so that the longitudinal direction of the individual nonwoven layer sections is arranged substantially perpendicular to the longitudinal direction of the insulation board.
- the advantage is achieved that the dead load of the thermal insulation composite system can be safely absorbed by the shear stiff orientation of the individual fibers.
- the shear stiffness of the insulating layer can also be increased in the horizontal direction by a deliberate change of the axis direction of the insulation boards during installation.
- the insulation boards Since the insulation boards must be laid in a bandage, it is advisable to set the width of the plate to half the length or to use square plates in such a laying. In order to perform this oriented laying on the site, the insulation boards are provided according to the invention with suitable markings.
- the insulating panels circumferentially have a groove for inserting profiles made of metal or plastics, which in turn are attached to the supporting ground.
- the insulation panels can be used in known per se thermal insulation systems with rail fastening systems.
- the load-bearing rails run horizontally, while the vertical rails only serve to avoid jumps between the insulation boards.
- the insulation panels are installed so that the axis of their greater continuity extends transversely to the supporting rails, so as to cause the greatest resistance to the occurring load cases (dead load and wind suction).
- a coating is applied, which preferably consists of water glass plastic-Füllstoff-Gemsichen, adhesive mortars, plastic dispersions, silica sol or filler mixtures.
- the coating consists of an initially aqueous mixture of 2 to 35% by mass of aluminum phosphate, 2 to 35% by mass of phosphoric acid, 10 to 80% by mass of filler and at most 0.1% by mass of surfactants, which are preferably nonionic.
- fillers for example, oxides and hydroxides of magnesium, calcium, titanium, aluminum are suitable. But it can also be used Ca feldspars, mica, chamotte or brick flour and Traß.
- An alternative coating consists of colloidal silica.
- the coating may consist on the side facing the building wall of a maximum of 5 mm thick mortar layer and on the plaster surface of a thin, easily severable with the knife or saw coating.
- the mortar layer is preferably bonded with microfine ground Portland cement or alumina cement with the addition of up to 8% by weight, preferably 2.5 to 8% by weight of plastic dispersions and, for example, styrene-butadiene copolymers, styrene-acrylic copolymers.
- This embodiment has the advantage that after severing the outside coating and the insulating material, the mortar layer can be easily broken.
- the outside arrangement of the mortar layer has the advantage that the susceptibility of the plaster layer is reduced against cracks by the now shear-resistant surface.
- this has a compressive stress of more than 40 kN / m 2 .
- shear strengths are provided in the insulating panel according to the invention, the greater in a first direction, preferably the longitudinal direction of Dämmsstoffplatte 20kN / m 2 and in a second, perpendicular to the first direction direction, preferably transverse to the direction of production equal to 60 kN / m 2 be.
- Such insulation board is particularly suitable for the application examples described in thermal insulation systems to absorb the loads occurring, namely wind suction and dead load.
- insulation board 1 for a thermal insulation system 8 consists of a section of a mineral fiber fleece 2.
- a subdivision 3 of the insulating panel 1 is shown, which is achieved by the production of the insulating panel 1, characterized in that a preferably horizontally oriented primary nonwoven layer with aligned parallel to the large surfaces fibers around a substantially horizontal axis in mutually parallel nonwoven layer sections is suspended, the large surfaces are arranged adjacent to each other and connected to each other and the connection of the adjacently arranged nonwoven layer sections in the end regions, in particular after passing through a curing oven, is removed. Accordingly, the insulating panel 1 in each mineral fiber fleece section has a perpendicular to the large surfaces 4 fiber grain, as shown in the left portion of the insulation board 1.
- the insulating panel 1 has at its lower large surface 4, a coating 5, which preferably consists of water glass-plastic-filler mixtures, adhesive mortars, plastic dispersions or silica sol-filler mixtures.
- a coating 5 which preferably consists of water glass-plastic-filler mixtures, adhesive mortars, plastic dispersions or silica sol-filler mixtures.
- Such or another coating 6 may also be arranged on the opposite surface 4, wherein the two coatings 5 and 6 have a different color, so that an oriented processing of this insulation board 1 is displayed.
- the insulation board 1 For the use of the insulation board 1 in thermal insulation systems 8 with profiles 9 made of metal or plastic, which are attached to the supporting surface, the insulation board 1 has a circumferential groove 7.
- the arrangement of the insulating panel 1 in such a thermal insulation composite system 8 is in FIG. 2 shown.
- the profiles 9 can be seen between adjacent insulation panels 1.
- the profiles 9 are laid both vertically and horizontally, the horizontal profiles 9 are supporting, while the vertical profiles 9 serve only to avoid jumps between the insulating panels 1.
- the insulating panels 1 are installed so that the axis of their greater steadiness extends transversely to the supporting profiles 9, so as to cause the greatest resistance to the load cases occurring. These load cases are wind suction and dead load of applied to the insulation panels 1 plaster layers or cladding elements.
- FIG. 1 In this context is off FIG. 1 to recognize that the length of an insulating panel 1 is twice as large as the width of the insulating panel 1, wherein the longitudinal axis of the insulating panel 1 coincides with the original production direction of the primary web. Since the insulating panels 1 are laid longitudinally on the supporting ground, namely a building exterior wall, the dead load of the thermal insulation composite system 8 can be safely absorbed by the shear stiff orientation of the individual fibers. At the same time, the shear stiffness of the insulating layer can also be increased in the horizontal direction by a targeted change of the axis direction of the insulating panels 1 during installation. Such an arrangement of the insulating panels 1 is in FIG. 3 shown. In order to lay the insulation panels 1 in association, they can either be formed with the above dimension, ie with respect to the width double the length or as square plates.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
- Nonwoven Fabrics (AREA)
Claims (21)
- Procédé pour la fabrication d'une plaque en matériau isolant (1) en fibres minérales qui présente des grandes surfaces (4) pour laquelle les fibres minérales ont une allure perpendiculaire aux grandes surfaces (4), procédé pour lequel une couche d'intissé primaire orientée de préférence horizontalement est placée en forme de méandres avec des fibres minérales orientées parallèlement aux grandes surfaces de telle manière que les fibres minérales sont placées dans des sections de couche d'intissé placées parallèlement les unes aux autres, sections dont les grandes surfaces sont placées attenantes l'une à l'autre et sont reliées l'une à l'autre, les sections de couche d'intissé étant reliées l'une à l'autre par des zones d'extrémité dans lesquelles les fibres minérales ne sont pas orientées perpendiculairement aux grandes surfaces (4), les fibres minérales étant enlevées dans les zones d'extrémité des sections de couche d'intissé, en particulier après être passées dans un four de trempe pour former un intissé de fibres avec des fibres minérales perpendiculaires aux grandes surfaces et l'intissé de fibres ainsi configuré étant entaillé par des coupes verticales et/ou horizontales dans des plaques en matériau isolant (1) pour des systèmes composites calorifuges (8).
- Procédé selon la revendication 1,
caractérisé en ce
que la couche d'intissé primaire est oscillée en va-et-vient autour d'un axe orienté substantiellement horizontalement. - Procédé selon la revendication 1,
caractérisé en ce
que le couche d'intissé primaire est orientée en forme de méandres par des jeux de rouleaux et/ou une pression dynamique horizontale. - Procédé selon la revendication 1,
caractérisé en ce
que la couche d'intissé primaire est orientée en forme de méandres par un mouvement substantiellement ascendant et descendant vertical. - Procédé selon la revendication 1,
caractérisé en ce
que la zone d'extrémité ou les zones d'extrémité de l'intissé de fibres est/sont meulée(s) et/ou sciée(s). - Procédé selon la revendication 1,
caractérisé en ce
que la zone d'extrémité ou les zones d'extrémité de l'intissé de fibres est/sont enlevée(s) jusqu'à une profondeur de 20 mm. - Procédé selon la revendication 1,
caractérisé en ce
que la zone d'extrémité est enlevée sur la grande surface de la plaque en matériau isolant (1) qui, dans un système composite calorifuge (8), est collée à un support porteur d'un bâtiment. - Procédé selon la revendication 1,
caractérisé en ce
qu'après avoir enlevé la zone d'extrémité ou les zones d'extrémité de l'intissé de fibres une marque est appliquée dans cette zone ou dans ces zones sur la grande surface ou les grandes surfaces de la plaque en matériau isolant (1). - Procédé selon la revendication 1,
caractérisé en ce
des masses affines de colle et de crépi, comme des mélanges de matériau de remplissage/matière synthétique/verre soluble, des mortiers collants, des dispersions synthétiques, des mélanges de matériau de remplissage et de sol de silice ou équivalent, sont mises en oeuvre comme enduction (5, 6) dans au moins une grande surface (4) de la plaque en matériau isolant (1). - Procédé selon la revendication 9,
caractérisé en ce
que les masses affines de colle et de crépi sont colorées différemment dans les deux grandes surfaces (4). - Procédé selon la revendication 9,
caractérisé en ce
que l'enduction (5, 6) d'acide silique colloïdal est mise en
oeuvre par un procédé sol-gel. - Procédé selon la revendication 1,
caractérisé en ce
que des ormocères, en particulier des composés organiques d'acide silique, par exemple du sol d'acide silique avec des colloïdes, dont les diamètres sont de l'ordre du nanomètre, ou des mélanges de résine/d'urée/de formaldéhyde/de phénol sont mis en oeuvre dans la couche d'intissé primaire et/ou entre les sections de couche d'intissé. - Procédé selon la revendication 12,
caractérisé en ce
que le liant est transformé pendant un traitement thermique d'un sol en un gel et ensuite en un acide silique insoluble. - Plaque en matériau isolant pour des systèmes composites en matériau isolant (8) avec une allure de fibres orientées perpendiculairement aux grandes surfaces (4) qui est fabriquée selon un procédé selon les revendications 1 à 13,
caractérisée en ce
que l'axe longitudinal de la plaque en matériau isolant (1) coïncide avec le sens d'origine de la production de la couche d'intissé primaire si bien que le sens longitudinal des différentes sections de couche d'intissé est placé substantiellement perpendiculairement au sens longitudinal qui a une résistance au cisallement supérieure ou égale à 20 kN/m2 dans un premier sens, de préférence dans le sens longitudinal, et une résistance au cisaillement supérieure ou égale à 60 kN/m2 dans un second sens perpendiculaire au premier sens, de préférence transversalement à la plaque en matériau isolant (1) qui a le sens de production. - Plaque en matériau isolant selon la revendication 14,
caractérisée en ce
que la longueur de la plaque en matériau isolant (1) dans le sens longitudinal est le double de la largeur de la plaque de matériau isolant (1). - Plaque en matériau isolant selon la revendication 14,
caractérisée en ce
que la plaque en matériau isolant (1) présente une marque comme aide à la pose qui indique l'orientation des fibres. - Plaque en matériau isolant selon la revendication 14,
caractérisée en ce
qu'une rainure périphérique (7) est placée dans les petits côtés. - Plaque en matériau isolant selon la revendication 14,
caractérisée en ce
qu'une enduction (5, 6) est appliquée sur au moins une grande surface (4), enduction qui consiste de préférence en mélanges de matériau de remplissage/matière synthétique/verre soluble, en mortiers collants, dispersions synthétiques ou en mélanges de matériau de remplissage/sol de silice. - Plaque en matériau isolant selon la revendication 18,
caractérisée en ce
que l'enduction (5, 6) présente des colorants, les enductions (5, 6) présentant de préférence différentes colorations sur les deux grandes surfaces. - Plaque en matériau isolant selon la revendication 18,
caractérisée en ce
que l'enduction (5, 6) est configurée aqueuse et est constituée par 2 à 35 % en masse de phosphate d'aluminium, 2 à 35 % en masse d'acide phosphorique, de 10 à 80 % en masse de matériau de remplissage et de 0,1 % en masse maximum de tensides. - Plaque en matériau isolant selon la revendication 14,
caractérisée par
une tension de compression supérieure à 40 kN/m2.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19808604 | 1998-02-28 | ||
| DE19808604 | 1998-02-28 | ||
| DE19811671A DE19811671C1 (de) | 1998-02-28 | 1998-03-18 | Verfahren zur Herstellung einer Dämmstoffplatte aus Mineralfasern und Dämmstoffplatte |
| DE19811671 | 1998-03-18 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0939173A1 EP0939173A1 (fr) | 1999-09-01 |
| EP0939173B1 EP0939173B1 (fr) | 2003-09-03 |
| EP0939173B2 true EP0939173B2 (fr) | 2010-10-27 |
Family
ID=26044241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99101170A Expired - Lifetime EP0939173B2 (fr) | 1998-02-28 | 1999-01-22 | Procédé de fabrication d'un panneau isolant en fibres minérales et panneau isolant |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0939173B2 (fr) |
| AT (1) | ATE248963T1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111827499A (zh) * | 2019-11-18 | 2020-10-27 | 宁波华宝石节能科技股份有限公司 | 岩棉保温板及其制备方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19951105C2 (de) * | 1999-10-23 | 2002-09-19 | Rockwool Mineralwolle | Wärme- und/oder Schalldämmelement |
| DE102007008427B4 (de) * | 2007-02-17 | 2014-11-20 | Porextherm-Dämmstoffe Gmbh | Wärmedämmformkörper und Verfahren zur Herstellung eines Wärmedämmformkörpers |
| CN101634170B (zh) * | 2009-08-19 | 2011-03-30 | 中国海洋石油总公司 | 一种外墙外保温系统 |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2455691C2 (de) † | 1974-11-25 | 1976-12-16 | Gruenzweig Hartmann Glasfaser | Mineralfaserplatte |
| US4128678A (en) † | 1977-04-12 | 1978-12-05 | Fiberglas Canada Limited | Heat insulating material and method of and apparatus for the manufacture thereof |
| CH620861A5 (en) † | 1977-06-08 | 1980-12-31 | Flumroc Ag | Process for producing mineral fibre slabs, device for carrying out the process, mineral fibre slab produced by the process and use thereof |
| DE3701592A1 (de) † | 1987-01-21 | 1988-08-04 | Rockwool Mineralwolle | Verfahren zur kontinuierlichen herstellung einer faserdaemmstoffbahn und vorrichtung zur durchfuehrung des verfahrens |
| EP0365826A1 (fr) † | 1988-09-27 | 1990-05-02 | Radex-Heraklith Industriebeteiligungs Aktiengesellschaft | Procédé et dispositif pour la production de panneaux à base de fibres minérales |
| EP0503555A1 (fr) † | 1991-03-13 | 1992-09-16 | Deutsche Rockwool Mineralwoll-GmbH | Produit en laine minéral |
| WO1994016162A1 (fr) † | 1993-01-14 | 1994-07-21 | Rockwool International A/S | Procede et installation de production d'une bande isolante en fibres minerales, et plaque isolee par fibres minerales |
| DK84594A (da) † | 1994-07-14 | 1994-07-22 | Rockwool Int | Methods of producing a cured non-woven mineral fiber web, plants for producing a non-woven mineral fiber web, and mineral fiber plates |
| WO1995013855A1 (fr) † | 1993-11-16 | 1995-05-26 | Scapa Group Plc | Dispositif de separation de phase |
| DE4143387C2 (de) † | 1991-10-09 | 1995-09-28 | Rockwool Mineralwolle | Verfahren zum Herstellen von Formkörpern, insbesondere von Dämmplatten |
| DE29616962U1 (de) † | 1996-09-28 | 1996-12-19 | Deutsche Rockwool Mineralwoll-Gmbh, 45966 Gladbeck | Dämmstoffelement |
| EP0590098B1 (fr) † | 1991-06-12 | 1997-03-26 | Deutsche Rockwool Mineralwoll-GmbH | Corps moules en laine minerale |
| WO1999000540A1 (fr) † | 1997-06-26 | 1999-01-07 | I.N.T. Radko Krc^¿Ma | Procede de fabrication de non tisses epais a surface lisse et equipement associe |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3970024A (en) * | 1975-09-04 | 1976-07-20 | Fisher John A | Modular floating load-supporting assemblage |
| DE3248663C1 (de) * | 1982-12-30 | 1984-06-07 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Beschichtete Fassaden- oder Dachdaemmplatte aus Mineralfasern,sowie Verfahren zu ihrer Herstellung |
| DK3693D0 (da) * | 1993-01-14 | 1993-01-14 | Rockwool Int | A method of producing a mineral fiber-insulating web, a plant for producing a mineral fiber web, and a mineral fiber-insulated plate |
| AU1532395A (en) * | 1994-01-28 | 1995-08-15 | Rockwool International A/S | Insulating mat comprising a mineral fibre layer |
| EP1266991B1 (fr) * | 1994-01-28 | 2012-10-10 | Rockwool International A/S | Un panneau en fibres minérales et un élément tubulaire iolant |
| GB2317403B (en) * | 1996-09-20 | 2001-01-24 | Rockwool Int | A process for the preparation of a layered insulating board,and a layered insulating board |
| DE29810075U1 (de) * | 1997-06-23 | 1998-10-29 | Correcta GmbH, 34537 Bad Wildungen | Mit Putzschicht versehene Dämmplatte |
-
1999
- 1999-01-22 EP EP99101170A patent/EP0939173B2/fr not_active Expired - Lifetime
- 1999-01-22 AT AT99101170T patent/ATE248963T1/de active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2455691C2 (de) † | 1974-11-25 | 1976-12-16 | Gruenzweig Hartmann Glasfaser | Mineralfaserplatte |
| US4128678A (en) † | 1977-04-12 | 1978-12-05 | Fiberglas Canada Limited | Heat insulating material and method of and apparatus for the manufacture thereof |
| CH620861A5 (en) † | 1977-06-08 | 1980-12-31 | Flumroc Ag | Process for producing mineral fibre slabs, device for carrying out the process, mineral fibre slab produced by the process and use thereof |
| DE3701592A1 (de) † | 1987-01-21 | 1988-08-04 | Rockwool Mineralwolle | Verfahren zur kontinuierlichen herstellung einer faserdaemmstoffbahn und vorrichtung zur durchfuehrung des verfahrens |
| US4917750A (en) † | 1987-01-21 | 1990-04-17 | Deutsche Rockwool Mineralwoll - Gmbh | Method of and apparatus for manufacturing a mineral fiber insulating web |
| EP0365826A1 (fr) † | 1988-09-27 | 1990-05-02 | Radex-Heraklith Industriebeteiligungs Aktiengesellschaft | Procédé et dispositif pour la production de panneaux à base de fibres minérales |
| EP0503555A1 (fr) † | 1991-03-13 | 1992-09-16 | Deutsche Rockwool Mineralwoll-GmbH | Produit en laine minéral |
| EP0590098B1 (fr) † | 1991-06-12 | 1997-03-26 | Deutsche Rockwool Mineralwoll-GmbH | Corps moules en laine minerale |
| DE4143387C2 (de) † | 1991-10-09 | 1995-09-28 | Rockwool Mineralwolle | Verfahren zum Herstellen von Formkörpern, insbesondere von Dämmplatten |
| WO1994016162A1 (fr) † | 1993-01-14 | 1994-07-21 | Rockwool International A/S | Procede et installation de production d'une bande isolante en fibres minerales, et plaque isolee par fibres minerales |
| WO1995013855A1 (fr) † | 1993-11-16 | 1995-05-26 | Scapa Group Plc | Dispositif de separation de phase |
| DK84594A (da) † | 1994-07-14 | 1994-07-22 | Rockwool Int | Methods of producing a cured non-woven mineral fiber web, plants for producing a non-woven mineral fiber web, and mineral fiber plates |
| DE29616962U1 (de) † | 1996-09-28 | 1996-12-19 | Deutsche Rockwool Mineralwoll-Gmbh, 45966 Gladbeck | Dämmstoffelement |
| WO1999000540A1 (fr) † | 1997-06-26 | 1999-01-07 | I.N.T. Radko Krc^¿Ma | Procede de fabrication de non tisses epais a surface lisse et equipement associe |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111827499A (zh) * | 2019-11-18 | 2020-10-27 | 宁波华宝石节能科技股份有限公司 | 岩棉保温板及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0939173B1 (fr) | 2003-09-03 |
| ATE248963T1 (de) | 2003-09-15 |
| EP0939173A1 (fr) | 1999-09-01 |
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