EP0953457A2 - Vorrichtung und Verfahren zum Übertragen von grafischen Darstellungen auf Gegenstände durch Sublimation - Google Patents

Vorrichtung und Verfahren zum Übertragen von grafischen Darstellungen auf Gegenstände durch Sublimation Download PDF

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Publication number
EP0953457A2
EP0953457A2 EP99108406A EP99108406A EP0953457A2 EP 0953457 A2 EP0953457 A2 EP 0953457A2 EP 99108406 A EP99108406 A EP 99108406A EP 99108406 A EP99108406 A EP 99108406A EP 0953457 A2 EP0953457 A2 EP 0953457A2
Authority
EP
European Patent Office
Prior art keywords
foil
sublimation
section bar
vacuum
transfer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99108406A
Other languages
English (en)
French (fr)
Other versions
EP0953457A3 (de
EP0953457B1 (de
Inventor
Giovanni Bortolato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lasa Impianti Srl
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Individual filed Critical Individual
Publication of EP0953457A2 publication Critical patent/EP0953457A2/de
Publication of EP0953457A3 publication Critical patent/EP0953457A3/de
Application granted granted Critical
Publication of EP0953457B1 publication Critical patent/EP0953457B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17—Dry transfer
    • B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
    • B44C1/1716—Decalcomanias provided with a particular decorative layer, e.g. specially adapted to allow the formation of a metallic or dyestuff layer on a substrate unsuitable for direct deposition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • B41M5/035—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic
    • B41M5/0358—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic characterised by the mechanisms or artifacts to obtain the transfer, e.g. the heating means, the pressure means or the transport means

Definitions

  • the present invention relates to an apparatus and a method for transferring graphic representations on an object by sublimation.
  • vacuum is generated by one or more adapted sheaths of elastic material and templates or shapes are used to optimize the adhesion to the object.
  • templates or shapes entails their making and installation as well as the provision of a heat barrier which causes a less perfect sublimation of the inks or an excessive time for heating the foil and the object with the consequent waste of energy and slowing down of the operation.
  • the decorated object must also be properly packaged in order to protect its graphic representation during handling and storage.
  • An aim of the present invention is to eliminate the above cited drawbacks of the prior art.
  • An object of the invention is to provide an apparatus and a method, for transferring graphic representations on an object by sublimation, that allow to reduce the heating time of the inked foil and the wrapped object and to improve or optimize the transfer by sublimation of the inks from the foil to the object, thereby increasing the production rate and reducing the costs.
  • a further object of the invention is to provide an apparatus and a method, for transferring graphic representations on an object by sublimation, that prevent the need to package the finished article.
  • a further object of the invention is to provide an apparatus and a method, for transferring graphic representations on an object by sublimation, that completely eliminate the use of labor for wrapping the article with the foil.
  • Still a further object of the invention is to provide an apparatus and a method, for transferring graphic representations on an object by sublimation, that eliminate the use of shapes and templates for decorating the article.
  • an apparatus for transferring graphic representations on an object by sublimation comprising vacuum means for generating a vacuum for making a graphic representation, provided on a foil shaped support, adhere to said object, and transfer means for transferring said graphic representations from said foil to said object by sublimation, characterized in that it comprises packing means for automatically wrap said object with said foil.
  • the present invention also relates to a method for transferring graphic representations on an object by sublimation characterized in that it comprises, after pre-treating and painting the object, automatically wrap said object with a foil made of a substantially airtight material and having, on the surface thereof facing said object, the graphic representation to be transferred on the object, and sealing said foil in order to create a substantially sealed bag containing said object and generating vacuum between said foil and said object before transferring said graphic representation from said foil to said object by sublimation.
  • the apparatus for transferring graphic representations on an object by sublimation comprises vacuum means for generating a vacuum for allowing a graphic representation, provided on a foil shaped support 3, to adhere to an object, for example a section bar 2.
  • the apparatus also comprises a transfer means 4 for transferring the graphic representation provided on the foil to the object 2 by sublimation.
  • the apparatus comprises a packing means for automatically wrap the section bar 2 with the foil 3.
  • the packing means comprises seal means 6 of the front portion 7 and lower portion 8 of the foil, with respect of section bar 2.
  • the packing means also comprises a tensioning means for the foil 3, as explained in greater detail later.
  • the packing means comprises at least one frictioned roll 9 adapted to allow the foil 3 to unroll continuously above a foil guide 10, substantially shaped as a tubular cylinder, with the aid of a deflector cylinder 11.
  • the section bar 2, or the object, to be decorated is passed inside the foil guide 10 so that the foil 3 is arranged across the foil guide 10 with its front and lower portions presented to the seal means 6. In this manner the portions are sealed together, by thermal welding, thus providing a bag wherein the section bar 2 is arranged.
  • the seal means comprises a pair of heated rolls 12 having a rotation speed substantially equal to the feed rate of the section bar 2 inside the foil guide 10.
  • the seal means 6 comprises at least one vibrating head and a counter-head 13 adapted to seal the foil edges by means of ultrasound.
  • the vibrating speed of the vibrating head 13 is suited to the feed rate of the section bar 2 inside the foil guide 10 so that the sealing operation is continuous.
  • the tensioning means of foil 3 comprises a first tensioning gripper 15 adapted to grip the two front edges of foil 3 in order to tension foil 3 longitudinally and transversely along the entire extension of the object, in this case along the extension of the section bar 2.
  • the first gripper 15 prevents the foil 3 from folding or creasing along the section bar 2 thus improving the formation of vacuum between the foil 3 and the surfaces of the section bar 2, thereby optimizing the foil/object coupling and allowing all the decoration surfaces to be in contact with all the object surfaces.
  • the tensioning means also comprises at least a second gripper 16 for retaining the foil 3 in the back of the object and particularly, in the illustrated cases, in the back of the section bar as illustrated in FIG. 4.
  • the vacuum means comprises a vacuum pump 17 connected to the foil 3 and particularly to the bag defined around the section bar 2, by means of a channel 18 having an opening in the bag formed by foil 3.
  • Channel 18 may be arranged inside or outside the cylindrical foil guide 10 and may be fixed or extensible as preferred.
  • the second gripper 16 tends to close the back edges 20 of the foil 3 together, at the opening 19 of channel 18, in order to generate a seal between the edges 20 and the channel 18 thus generating a vacuum inside the bag formed by the foil. This allows the foil 3 to perfectly adhere to the entire surface of section bar 2 to be inked, regardless of the shape of the section bar and without using shapes or templates.
  • the section bar 2 and the foil 3 are heated by a transfer means 4 adapted to transfer the graphic representation provided on the foil 3 to the section bar 2 by sublimation.
  • the transfer means 4 comprises at least one solenoid 23 which effects the heating of foil 3 and of section bar 2 optimizing the transfer of ink on the section bar by virtue of the heating by induction that heats the metallic support and therefore promotes the transfer of ink by sublimation to the support without any inconvenience in contrast to the heating by hot air.
  • solenoid 23 may run along the section bar 2 or may be fixed.
  • the section bar is heated by passing a current through it, of a preset magnitude and for a certain time, making the section bar behave as a resistance.
  • the heating temperature of the section bar when the current flows through it, may be conveniently measured by computing its resistivity by means of a PLC in order to monitor the temperature of the metal directly rather than indirectly as in the conventional measurement systems.
  • the present system for heating the section bar entails a reduced energy consumption, as well as rapid detecting and heating times, with respect of conventional methods.
  • the vacuum means 6 still comprises a vacuum pump which is however connected through one or more elastic membranes, of a per se known type and not illustrated in the drawings, adapted to wrap the section bar coated by the foil 3.
  • the transfer means are constituted, in a per se known manner, by a hot air oven.
  • Foil 3 is made of a thermoresistant plastics which may be thermo-retracting or thermo-expanding.
  • foil 3 has at least a first polyester layer 30, a second layer 31 having an aluminum metalization, and a third layer 32 having the sublimation ink to contact the surfaces of the object to be decorated.
  • foil 3 has at least one layer of porous material adapted to absorb the moisture and thus to prevent the formation of gas and/or to ease its removal by means of the vacuum pump.
  • foil 3 has at least an intermediate layer after the first impermeable layer 30, made for example of polyester, polyurethane, silicone rubber, etc., and the second layer 31 having an aluminum metalization or similar.
  • the intermediate layer may be of MAT fiber, cotton, etc., and is comprised between the second layer 31 and the third layer 32 having the sublimation ink.
  • foil 3 has the intermediate layer made of permeable material instead of the second layer 31 (metalization), i.e. directly between the first impermeable layer 30 and the third layer 32 having the sublimation ink.
  • foil 3 allows the thermal welding of its edges and a perfect adherence to the metallic section bar 2 without the use of shapes, templates or elastic sheaths.
  • the foil 3 thus provided also allows to use the induction heating, thus saving energy and speeding up the production process.
  • the foil 3 thus conceived also provides a protection around the object during its handling and storage thus preventing a supplemental operation of packaging of the object once treated.
  • the method according to the invention is also advantageous in allowing to automatically put the object or section bar 2 into a bag made of the inked foil and to generate a vacuum between the section bar 2 and the foil before transferring the graphic representation on the section bar by sublimation.
  • a vacuum is constantly kept between the foil and the section bar in order to prevent the formation of air pockets that by heating would increase their volume thus generating a non precise transfer of the ink from the foil 3 to the section bar 2.
  • the object is painted with liquid paints or curing powders or paint adapted to the sublimation process or transfer print.
  • section bar 2 is passed inside the foil guide 10 and at the same time the foil 3 is unwound from the roll 9 above the foil guide 10 so that its front and lower edges 7 and 8 may be welded in order to provide a bag.
  • the bag formed by the foil 3 is pulled by a first gripper 15 in order to prevent the formation of folds or creases along its transversal and longitudinal extension.
  • the second gripper 16 closes the back edges 20 of the bag, defined by the foil 3, above channel 18 through which vacuum will be generated inside the bag.
  • the generation of vacuum will provide a perfect adherence of foil 3 to the surfaces of the section bar 2 without the aid of shapes or templates.
  • the back edges 20 are sealed, after the transfer by sublimation of the inks from the foil onto the section bar 2, in order to create a package that preserves the section bar from possible damages during shipping and handling.
  • foil 3 is laid on a plane having a sucking means adapted to keep the foil into position.
  • foil 3 has a first portion lying on the plane while a second portion protrudes outside the plane and rests on a bar of suitable length and parallel to the plane.
  • the bar too has sucking means adapted to keep the second edge of the second portion of foil lying outside said plane.
  • Section bar 2 is laid on the first portion of the foil which is laid down on said plane and by means of two arms - not illustrated in the drawings - pivoted on the plane, said bar is rotated through 180°, about the pivot axis of the arms, in order to cover the section bar 2 with the second portion of the foil external to said plane. In this manner, the second edge of the second portion of foil, born by the bar, protrudes from the first edge of the first portion laid on the plane.
  • the sucking on the bar is stopped and sucking is activated below the second edge of the foil protruding from the first edge.
  • the first edge is sealingly secured to the second edge of the foil by means, for example, of a carriage - not illustrated in the drawings - running along the plane.
  • Such connection between the two edges of the foil may be performed, as preferred, by a double adhesive, ultrasound, thermal welding, etc.
  • the apparatus according to the invention may have numerous modifications and variations, all within the inventive concept; furthermore, all the details may be substituted with technically equivalent elements.
  • the thickness of the bag may be varied or an antifriction material may be used on the section bar or inside the bag.
  • the apparatus according to the invention may be provided, as preferred, in one piece or subdivided in several working stations.
  • the packing means may be used separately from the vacuum and heating means which may be constituted by conventional machinery.
  • the materials employed, as well as the dimensions, may be any according to the specific needs and the state of the art.

Landscapes

  • Labeling Devices (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Devices For Executing Special Programs (AREA)
  • Two-Way Televisions, Distribution Of Moving Picture Or The Like (AREA)
  • Electron Beam Exposure (AREA)
  • Detergent Compositions (AREA)
  • Inorganic Insulating Materials (AREA)
EP99108406A 1998-04-30 1999-04-29 Vorrichtung und Verfahren zum Übertragen von grafischen Darstellungen auf Gegenstände durch Sublimation Expired - Lifetime EP0953457B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT1998MI000935A IT1305612B1 (it) 1998-04-30 1998-04-30 Macchina e procedimento per trasferire mediante sublimazionerappresentazioni grafiche su di un oggetto
ITMI980935 1998-04-30

Publications (3)

Publication Number Publication Date
EP0953457A2 true EP0953457A2 (de) 1999-11-03
EP0953457A3 EP0953457A3 (de) 2001-11-07
EP0953457B1 EP0953457B1 (de) 2004-02-18

Family

ID=11379929

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99108406A Expired - Lifetime EP0953457B1 (de) 1998-04-30 1999-04-29 Vorrichtung und Verfahren zum Übertragen von grafischen Darstellungen auf Gegenstände durch Sublimation

Country Status (5)

Country Link
EP (1) EP0953457B1 (de)
AT (1) ATE259720T1 (de)
DE (1) DE69914822D1 (de)
ES (1) ES2213941T3 (de)
IT (1) IT1305612B1 (de)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002043970A3 (en) * 2000-11-30 2003-08-07 Azzini Daniela Device for electrostatic adhesion of inked film onto objects
WO2004037555A1 (fr) * 2002-10-21 2004-05-06 Manufacture D'articles De Precision Et De Dessin - M.A.P.E.D. Procédé pour la décoration par marquage de surfaces planes ou complexes
EP1264706A3 (de) * 2001-06-07 2004-06-16 Menphis S.r.l. Übertragungsdruckverfahren
WO2005084962A1 (fr) * 2004-03-08 2005-09-15 Fengran Ma Appareil d'impression par transfert pour l'emballage automatique de materiau de section d'aluminium sous vide
WO2006037506A1 (en) * 2004-10-06 2006-04-13 Lasa Impianti S.R.L. Process and equipment for continuous decoration of structural shapes by sublimation
WO2006053730A1 (en) * 2004-11-22 2006-05-26 Lasa Impianti S.R.L. Process and equipment for continuous decoration of wooden chipboard panels by sublimation
EP1752305A1 (de) * 2005-08-10 2007-02-14 Menphis S.p.A. Dekorationsverfahren durch Sublimation
EP1862327A1 (de) * 2006-05-09 2007-12-05 Symmetry Medical, Inc. Verfahren zum Sublimieren einer Dekoration auf die Oberfläche eines Gegenstandes
WO2007110752A3 (en) * 2006-03-27 2008-02-14 Viv Int Spa Apparatus for decorating objects
CN102152700A (zh) * 2010-02-11 2011-08-17 隽益实业股份有限公司 热塑转印袋及其制造方法与使用热塑转印袋的热转印方法
FR3008345A1 (fr) * 2013-07-15 2015-01-16 N C G Services Procede de decoration par sublimation
EP3006220A1 (de) * 2010-08-19 2016-04-13 Redbox Technology Limited Transferdruckverfahren mit einem metallisierten transfer medium
CN108944228A (zh) * 2018-07-02 2018-12-07 浙江嘉益保温科技股份有限公司 一种模杯印花工艺
US20180354226A1 (en) 2017-06-12 2018-12-13 Can't Live Without It, LLC. Perimetric decoration by sublimation
IT202000015289A1 (it) * 2020-06-25 2021-12-25 Atiu S R L Procedimento ed apparecchiatura di decorazione di oggetti mediante inchiostri sublimatici.

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3935605A1 (de) * 1989-10-26 1991-05-02 Decorex Lizenz Ag Vorrichtung zur umwicklung der oberflaeche eines metallischen hohlkoerpers
US5590509A (en) * 1994-03-23 1997-01-07 W. R. Grace & Co-Conn. Process and machine for conditioning any products in containers such as barquettes
FR2721860B1 (fr) * 1994-06-30 1996-08-23 Claveau Jean Noel Dispositif permettant de sublimer un decor sur la surface d'un objet de forme quelconque
GB9500652D0 (en) * 1995-01-13 1995-03-08 Burton S Gold Medal Biscuits Packaging machine
IT1283836B1 (it) * 1996-08-28 1998-04-30 Viv Int Spa Procedimento per decorare profilati metallici,in materiale plastico e simili e relativa apparecchiatura
IT1292470B1 (it) * 1997-07-04 1999-02-08 Ilario Carizzoni Procedimento e apparato per stampare e decorare tramite inchiostri sublimabili

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002043970A3 (en) * 2000-11-30 2003-08-07 Azzini Daniela Device for electrostatic adhesion of inked film onto objects
EP1685970A1 (de) * 2001-06-07 2006-08-02 Menphis S.p.A. Mehrschichtiges Aufzeichnungsblatt für Übertragungsdruckverfahren
EP1264706A3 (de) * 2001-06-07 2004-06-16 Menphis S.r.l. Übertragungsdruckverfahren
WO2004037555A1 (fr) * 2002-10-21 2004-05-06 Manufacture D'articles De Precision Et De Dessin - M.A.P.E.D. Procédé pour la décoration par marquage de surfaces planes ou complexes
WO2005084962A1 (fr) * 2004-03-08 2005-09-15 Fengran Ma Appareil d'impression par transfert pour l'emballage automatique de materiau de section d'aluminium sous vide
WO2006037506A1 (en) * 2004-10-06 2006-04-13 Lasa Impianti S.R.L. Process and equipment for continuous decoration of structural shapes by sublimation
US7931770B2 (en) 2004-10-06 2011-04-26 Lasa Impianti, S.r.l. Process and equipment for continuous decoration of structural shapes by sublimation
WO2006053730A1 (en) * 2004-11-22 2006-05-26 Lasa Impianti S.R.L. Process and equipment for continuous decoration of wooden chipboard panels by sublimation
EP1752305A1 (de) * 2005-08-10 2007-02-14 Menphis S.p.A. Dekorationsverfahren durch Sublimation
WO2007110752A3 (en) * 2006-03-27 2008-02-14 Viv Int Spa Apparatus for decorating objects
US8276634B2 (en) 2006-03-27 2012-10-02 Decoral System Usa Corp. Apparatus for decorating objects
EP1862327A1 (de) * 2006-05-09 2007-12-05 Symmetry Medical, Inc. Verfahren zum Sublimieren einer Dekoration auf die Oberfläche eines Gegenstandes
EP2298568A1 (de) * 2006-05-09 2011-03-23 Symmetry Medical, Inc. System zur Sublimationsübertragung einer Dekoration auf eine Oberfläche eines Gegenstandes
CN102152700B (zh) * 2010-02-11 2013-03-20 隽益实业股份有限公司 一种热塑转印袋的制造方法
CN102152700A (zh) * 2010-02-11 2011-08-17 隽益实业股份有限公司 热塑转印袋及其制造方法与使用热塑转印袋的热转印方法
EP3006220A1 (de) * 2010-08-19 2016-04-13 Redbox Technology Limited Transferdruckverfahren mit einem metallisierten transfer medium
FR3008345A1 (fr) * 2013-07-15 2015-01-16 N C G Services Procede de decoration par sublimation
WO2015007986A1 (fr) * 2013-07-15 2015-01-22 N.C.G Services Procédé de décoration par sublimation
EP3415335A1 (de) * 2017-06-12 2018-12-19 Can't Live Without It, Llc Perimetrische dekoration durch sublimation
US20180354226A1 (en) 2017-06-12 2018-12-13 Can't Live Without It, LLC. Perimetric decoration by sublimation
US10632715B2 (en) 2017-06-12 2020-04-28 Can't Live Without It, LLC Perimetric decoration by sublimation
US11020934B2 (en) 2017-06-12 2021-06-01 Can't Live Without It, LLC Decoration by sublimation transfer sheet
CN108944228A (zh) * 2018-07-02 2018-12-07 浙江嘉益保温科技股份有限公司 一种模杯印花工艺
IT202000015289A1 (it) * 2020-06-25 2021-12-25 Atiu S R L Procedimento ed apparecchiatura di decorazione di oggetti mediante inchiostri sublimatici.
WO2021260613A1 (en) * 2020-06-25 2021-12-30 Volpato, Alessandro Method and apparatus for decorating objects by means of sublimatic inks
CN116133868A (zh) * 2020-06-25 2023-05-16 阿蒂乌有限公司 用于通过升华油墨装饰物体的方法和装置
US12479228B2 (en) 2020-06-25 2025-11-25 Atiu S.r.l. Method and apparatus for decorating objects by means of sublimatic inks
EP4600420A3 (de) * 2020-06-25 2025-11-26 Atiu S.r.l. Verfahren zum dekorieren von gegenständen mit sublimatischen tinten

Also Published As

Publication number Publication date
EP0953457A3 (de) 2001-11-07
DE69914822D1 (de) 2004-03-25
EP0953457B1 (de) 2004-02-18
IT1305612B1 (it) 2001-05-09
ES2213941T3 (es) 2004-09-01
ITMI980935A1 (it) 1999-10-30
ATE259720T1 (de) 2004-03-15

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