EP0955141A2 - Procédé et dispositif pour la préparation de matériaux de construction pâteux , en particulier de mortier sur chantiers - Google Patents
Procédé et dispositif pour la préparation de matériaux de construction pâteux , en particulier de mortier sur chantiers Download PDFInfo
- Publication number
- EP0955141A2 EP0955141A2 EP99107060A EP99107060A EP0955141A2 EP 0955141 A2 EP0955141 A2 EP 0955141A2 EP 99107060 A EP99107060 A EP 99107060A EP 99107060 A EP99107060 A EP 99107060A EP 0955141 A2 EP0955141 A2 EP 0955141A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing
- feed
- mortar
- water
- zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 52
- 235000011837 pasties Nutrition 0.000 title claims abstract description 20
- 239000004566 building material Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000010276 construction Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 241000289669 Erinaceus europaeus Species 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/1238—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices
- B28C5/1292—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices with rotating stirring and feeding or discharging means fixed on the same axis, e.g. in an inclined container fed at its lower part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2123—Shafts with both stirring means and feeding or discharging means
Definitions
- the invention relates to a method for the provision of pasty building materials, in particular mortar on construction sites. - The invention further relates to a device for performing the method according to the preamble of (device) claim 3.
- Factory-made mortar (or similar pasty substances) is transported from the production site to the construction site to be processed using mortar silos.
- the production facilities can only produce the mortar with a standard consistency and the respective processing method is not known (e.g. the temperature of the substrate, the processing mentality of the craftsmen, etc.)
- the consistency of the mortar supplied must be worked on site. This can result in poor plaster quality.
- additional water can be fed into the container beforehand by means of a bucket or hose, but afterwards a laborious stirring with a hand mixer must be carried out. If too much water is accidentally added, the mortar becomes unusable.
- the object of the invention is to create a method for the provision of pasty building materials, in particular mortar on construction sites, with which the consistency of the pasty building material to be processed can be improved; a device for carrying out the method is also to be created.
- the paste-like building materials in particular paste-like mortar
- the idea of the invention is to additionally add water at the location of the processing of the mortar, so as to ensure the consistency of the mortar readjust and so to ensure the fine logistics from the mortar silo to the facade through this subsequent water supply on the construction site.
- the mortar produced in a standard consistency can be adapted to the respective processing method by subsequently adding water, for example the temperature of the mortar substrate and the processing mentality of the craftsmen.
- the desired mortar consistency can be produced automatically and with little effort.
- the development according to claim 2 has the advantage that a continuous process with a continuous supply of pasty building material, in particular mortar in the desired consistency is possible.
- the device-related technical solution to the problem is characterized by the features in the characterizing part of claim 3.
- the pasty building materials in particular pasty mortar
- the idea of the invention consists in the fact that the mortar is processed at the place of processing in the course of removal from the storage container additionally with water to adjust the consistency of the mortar.
- the integrated mortar pump unit thus has an additional water injection with an upstream water metering system in order to ensure the fine logistics from the mortar silo to the facade through this subsequent water supply on the construction site.
- the development according to claim 4 has the advantage that the pasty building material can flow down directly into the feed and mixing pump, where the additional water is then added.
- All units of the feed and mixing pump are accommodated in the elongated, tubular part of the development according to claim 5.
- the electric motor is preferably located at the end of the tube opposite the outlet end.
- the feed and mixing pump is located below the storage container and does not exceed its basic dimensions, transport damage is avoided and easier handling is ensured.
- the conveying and mixing elements according to claim 7 can be optimized with regard to their application.
- the conveying and mixing elements can have a common shaft, which overall results in a simple construction.
- the mixing zone is approximately in the last third of the total zone.
- the mixing elements can be designed in a hedgehog shape.
- the feed and mixing pump has a specially designed mixing zone, to which the mortar to be changed is fed out of the delivery zone.
- the hedgehog-shaped mixing tools on the hedgehog shaft in the last third of the total zone formed from the conveying zone and the mixing zone ensure that the water is quickly mixed into the mortar.
- the mortar which has a different consistency, leaves the feed and mixing pumps with a high degree of uniformity and can be processed from there.
- the consistency-modified mortar is pressed through the third discharge zone, thereby increasing its uniform consistency.
- the discharge for the pasty mortar then follows the discharge zone. For example, it can be removed via a hose.
- a further preferred development of the invention proposes claim 12.
- the requirement in the method according to the invention for optimizing the consistency of the mortar is that in a mortar silo with a volume of 1 to 2 m 3, only very small amounts of water of approximately 10 to 20 l / hour are required.
- the installed water metering system is equipped with very small needle valves on flow meters, with which it is possible to supply the small amounts of water to the mortar passing through the feed and mixing pump.
- the water is automatically fed through a hose through the water metering system and a switching unit during the pumping process.
- the silo for mortar has a square frame 1, in the interior of which a funnel-shaped storage container 2 is arranged. This reservoir 2 can be loaded with the mortar 1 from above. At the bottom there is a round outlet opening, which can be closed by means of a flap,
- a feed and mixing pump 3 is attached to this lower outlet opening of the storage container 2 for the mortar.
- This feed and mixing pump 3 has a trough-shaped housing 4 with an essentially V-shaped cross-sectional profile below the outlet area of the storage container 2, which tangentially merges into a partial cylinder jacket surface in the lower area, starting from the inclined side walls.
- a tube 5 connects to one end of the housing 4.
- Another tube 6 is flanged to this.
- a discharge opening 7 is located at the front end thereof.
- a shaft 8 is located inside the housing 4 and the two tubes 5, 6. This shaft is driven by an electric motor 9, which is located on the other side of the housing 4.
- the feed and mixing pump 3 is divided into three zones, namely first into a first delivery zone 10 in the area of the funnel-shaped housing 4, a mixing area 11 in the area of the tube 5 and a discharge zone 12 in the area of the second tube 6.
- the shaft 8 of the delivery zone 10 carries wing-shaped conveying elements 13 which are inclined with respect to the transverse plane. These wing-like conveying elements 13 have a relatively large width, ie they extend over the entire diameter of the shaft 8, as can be seen in FIGS. 3 and 4.
- the shaft 8 has mixing elements 14 which are designed as hedgehog-shaped wings. These wings are narrower than the wings of the conveyor elements 13. The width is approximately half the diameter of the shaft 8.
- the blades of the mixing elements 14 are inclined with respect to the transverse plane of the shaft 8.
- the special thing is that for some of the mixing elements 14 the angle of attack is directed in the opposite direction. This can be seen in FIG. 4 for those mixing elements 14 which are directed towards the viewer from the viewing plane. It can be seen that, seen in the direction of transport, the first three wing-like mixing elements 14 are positioned opposite to the conveying elements 13, while the remaining two mixing elements 14 have the same angle of attack as the conveying elements 13.
- the tube 5 of the mixing zone 11 also has a water supply 15 on the upper side with an upstream water metering device 16.
- the housing 4 has a further water supply opening 17 for cleaning purposes.
- the mortar silo works as follows:
- the mortar produced in the manufacturer's plant with a fixed standard consistency is transported to the construction site in storage container 2.
- the mortar is discharged from the storage container 2 by means of the feed and mixing pump 3.
- a very small amount of water is supplied to the mortar in the mixing zone 11 via the water feed 15.
- the upstream water metering device 16 is used, which is equipped with very small needle valves on flow meters. The reason is that a very small amount of water of about 10 to 20 l / hour is required. This small amount of water is injected into the mixing zone 11 via the water feed 15 and is thus fed into the mortar. Mixing takes place by means of the hedgehog-shaped mixing elements 14.
- the mixing elements 14 are oriented in the opposite direction to the wing-like conveying elements 13 on the shaft 8, so that they produce a slightly opposing conveying effect, which overall increases the degree of mixing.
- the mortar with the desired consistency After passing through the discharge zone 12, the mortar with the desired consistency then reaches the outlet opening 7. From there, the mortar can be discharged via a hose at the desired location.
- the method according to the invention ensures that the mortar delivered in a standard consistency can be optimized in terms of its mortar consistency in a technically simple manner.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Adhesives Or Adhesive Processes (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE29808023U | 1998-05-05 | ||
| DE29808023U DE29808023U1 (de) | 1998-05-05 | 1998-05-05 | Vorrichtung für die Bereitstellung von in einer fest vorgegebenen Grundkonsistenz angelieferten pastösen Baustoffen, insbesondere Mörtel auf Baustellen |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0955141A2 true EP0955141A2 (fr) | 1999-11-10 |
| EP0955141A3 EP0955141A3 (fr) | 2001-01-03 |
| EP0955141B1 EP0955141B1 (fr) | 2002-06-05 |
Family
ID=8056667
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99107060A Expired - Lifetime EP0955141B1 (fr) | 1998-05-05 | 1999-04-10 | Procédé pour la préparation de matériaux de construction pâteux , en particulier de mortier sur chantiers |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US6422731B2 (fr) |
| EP (1) | EP0955141B1 (fr) |
| AT (1) | ATE218422T1 (fr) |
| CZ (1) | CZ289117B6 (fr) |
| DE (2) | DE29808023U1 (fr) |
| DK (1) | DK0955141T3 (fr) |
| ES (1) | ES2177166T3 (fr) |
| HU (1) | HU223500B1 (fr) |
| PL (1) | PL191542B1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7645064B2 (en) * | 2005-04-18 | 2010-01-12 | Onemanconcrete Llc | Continuous mixing and delivery machine for temporarily flowable solid materials |
| CN105133839B (zh) * | 2015-08-19 | 2017-09-26 | 武汉理工大学 | 一种砂浆3d打印设备 |
| NL2032563B1 (en) | 2022-07-21 | 2024-01-29 | Cugla B V | Mortar mixing system and method for preparing mortar from a mortar base product and a liquid |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2354634A (en) | 1942-02-04 | 1944-07-25 | Dow Chemical Co | Mixing apparatus |
| US3230589A (en) * | 1963-05-20 | 1966-01-25 | Dietert Co Harry W | Base and trim water proportioning system and method |
| DE2323196A1 (de) | 1973-05-08 | 1974-11-21 | Lonza Werke Gmbh | Vorrichtung zum lagern, transportieren und kontinuierlichen anmischen und verspritzen von trockenmoertel |
| AT352986B (de) * | 1977-03-09 | 1979-10-25 | Mathis Fertigputz | Vorrichtung zur herstellung von angemachtem moertel od.dgl. |
| DE2947913C2 (de) | 1979-11-28 | 1983-06-30 | Josef 6943 Birkenau Compernaß | Maschine zum Mischen sowie zum Fördern eines Betongemisches |
| DE3041107C2 (de) | 1980-10-31 | 1985-01-31 | Anton 8973 Hindelang Wachter | Vorrichtung zum kontinuierlichen Anmachen von Mörtel |
| DE3104751C2 (de) * | 1981-02-11 | 1986-10-30 | Mathis System-Technik GmbH, 7844 Neuenburg | Verfahren zum Anmachen abbindender Baustoffmischungen |
| JPS5925614Y2 (ja) | 1981-04-13 | 1984-07-27 | スギウエエンジニアリング株式会社 | 現場用レミキシング装置 |
| CA1159087A (fr) * | 1981-09-30 | 1983-12-20 | Yasuro Ito | Methode de preparation d'un compose malaxe |
| US4654802A (en) * | 1984-06-07 | 1987-03-31 | Halliburton Company | Cement metering system |
| US4595726A (en) | 1984-10-04 | 1986-06-17 | Hercules Incorporated | N-alkyl methacrylate modified polypropylene |
| DE3630301A1 (de) | 1986-09-05 | 1988-03-17 | Kilian Gottfried Dipl Wirtsch | Verfahren zur herstellung von moertel oder beton durch gezielte veraenderung der kornzusammensetzung des zuschlages und eventuell des bindemittels waehrend des mischvorganges |
| DE3809661C2 (de) | 1988-03-23 | 1999-02-18 | Reburg Patentverwertungs Gmbh | Vorrichtung zum kontinuierlichen Mischen eines Baustoffs |
| DE8810499U1 (de) | 1988-08-19 | 1988-10-13 | Maschinen- und Apparatebau August Tepe GmbH, 2848 Vechta | Vorrichtung zur Herstellung gebrauchsfertiger Mörtel- oder Estrichmischungen |
| JPH07115346B2 (ja) | 1991-08-02 | 1995-12-13 | 株式会社鴻池組 | セメントペースト用混合器並びにモルタルおよびコンクリートの製造方法 |
| US5624183A (en) * | 1993-03-29 | 1997-04-29 | Schuff; David A. | Apparatus for metering and mixing aggregate and cement |
| DE4335331A1 (de) | 1993-10-18 | 1995-04-20 | Putzmeister Maschf | Vorrichtung zum Mischen und Fördern von Baustoffen |
| DE9319066U1 (de) * | 1993-12-14 | 1994-02-24 | Müller, Anton, 79774 Albbruck | Mörtelmischmaschine |
| DE4408659A1 (de) | 1994-03-15 | 1995-09-21 | Koch Marmorit Gmbh | Vorrichtung zum Pumpen von zähflüssigen Materialien, insbesondere angemachten Baumaterialien |
| US5470147A (en) * | 1994-07-01 | 1995-11-28 | Duckworth; Donald L. | Portable continual mixer |
| AUPN296495A0 (en) * | 1995-05-15 | 1995-06-08 | Boral Resources (Vic) Pty Limited | Concrete mixing |
| DE19723474A1 (de) | 1997-06-04 | 1998-12-17 | Clariant Gmbh | Verfahren zum Verarbeiten eines Kunststoff-modifizierten Spritzbetons bzw. Spritzmörtels |
-
1998
- 1998-05-05 DE DE29808023U patent/DE29808023U1/de not_active Expired - Lifetime
-
1999
- 1999-04-10 DE DE59901592T patent/DE59901592D1/de not_active Expired - Lifetime
- 1999-04-10 DK DK99107060T patent/DK0955141T3/da active
- 1999-04-10 EP EP99107060A patent/EP0955141B1/fr not_active Expired - Lifetime
- 1999-04-10 ES ES99107060T patent/ES2177166T3/es not_active Expired - Lifetime
- 1999-04-10 AT AT99107060T patent/ATE218422T1/de active
- 1999-04-29 CZ CZ19991524A patent/CZ289117B6/cs not_active IP Right Cessation
- 1999-04-30 PL PL332887A patent/PL191542B1/pl unknown
- 1999-05-04 HU HU9901512A patent/HU223500B1/hu not_active IP Right Cessation
- 1999-05-05 US US09/305,911 patent/US6422731B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| ATE218422T1 (de) | 2002-06-15 |
| DE29808023U1 (de) | 1998-07-23 |
| PL332887A1 (en) | 1999-11-08 |
| PL191542B1 (pl) | 2006-06-30 |
| HUP9901512A2 (hu) | 2000-12-28 |
| DE59901592D1 (de) | 2002-07-11 |
| HU9901512D0 (en) | 1999-07-28 |
| DK0955141T3 (da) | 2002-09-30 |
| CZ289117B6 (cs) | 2001-11-14 |
| CZ9901524A3 (cs) | 2000-10-11 |
| US20010048636A1 (en) | 2001-12-06 |
| EP0955141B1 (fr) | 2002-06-05 |
| EP0955141A3 (fr) | 2001-01-03 |
| US6422731B2 (en) | 2002-07-23 |
| ES2177166T3 (es) | 2002-12-01 |
| HU223500B1 (hu) | 2004-08-30 |
| HUP9901512A3 (en) | 2001-01-29 |
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