EP0964408A1 - Informationsübertragungskabel und sein Herstellungsverfahren - Google Patents

Informationsübertragungskabel und sein Herstellungsverfahren Download PDF

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Publication number
EP0964408A1
EP0964408A1 EP99401400A EP99401400A EP0964408A1 EP 0964408 A1 EP0964408 A1 EP 0964408A1 EP 99401400 A EP99401400 A EP 99401400A EP 99401400 A EP99401400 A EP 99401400A EP 0964408 A1 EP0964408 A1 EP 0964408A1
Authority
EP
European Patent Office
Prior art keywords
cable
cable according
ribbon
sections
pairs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99401400A
Other languages
English (en)
French (fr)
Other versions
EP0964408B1 (de
Inventor
Daniel Arnould
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Alcatel SA
Nokia Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alcatel SA, Nokia Inc filed Critical Alcatel SA
Publication of EP0964408A1 publication Critical patent/EP0964408A1/de
Application granted granted Critical
Publication of EP0964408B1 publication Critical patent/EP0964408B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
    • H01B13/2673—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping of a compartment separating metallic screen
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H01B11/08—Screens specially adapted for reducing cross-talk
    • H01B11/085—Screens specially adapted for reducing cross-talk composed of longitudinal tape conductors

Definitions

  • the invention relates to a cable of electrical transmission conductors of information. It also relates to a method of manufacturing such a cable.
  • each pair of conductors The most common solution for shielding each pair of conductors is to arrange a metallic or metallized ribbon in a helix around each of these pairs, the cable being formed by assembling the shielded pairs in the same protective shealth.
  • the operation of individual shielding of the pairs is slow and delicate to implement.
  • the individual shields of the pairs must be removed to access the conductors, this which makes the connection operation usually carried out on site difficult.
  • the invention provides a flexible cable having good insulation properties between conductors, between pairs, or between quartes, and which, in addition, is of an embodiment and particularly simple to use.
  • the present invention provides a cable for the transmission of information comprising a set of conductors, or pairs or quads of conductors, isolated from one another so as to limit the crosstalk between the conductors, pairs or quads. , characterized in that it comprises at least two flexible longitudinal metallized ribbons separating the conductors, pairs or quads, these ribbons being applied around each conductor, pair or quarter due to twisting or twisting of the cable.
  • longitudinal ribbon is meant a ribbon which is not wound in a helix.
  • the cable is more flexible than with a dividing cross, and it is simpler and faster to perform.
  • the necessary twist for the ribbons wrapping around each pair may be of low value. She may even be obtained practically naturally by winding or unwinding the cable at the periphery of a coil during manufacture.
  • the two ribbons are folded and assembled in such a way that the shielding of each conductor, pair or quarter, is provided by a double thickness of ribbon.
  • each ribbon is folded according to a longitudinal line, the two sections being on either side of this fold being applied one against the other and being extended each by a end section having the longitudinal edges of the ribbon, these sections of ends being applied against the corresponding end sections of the other ribbon.
  • the longitudinal fold line can be central so that the four longitudinal sections of each ribbon have the same length, or it can be offset from a center fold line so that the four sections longitudinal of each ribbon have different widths.
  • the invention applies to a cable having any number of conductors, pairs or quads isolated from each other.
  • At least one of the two ribbons, or each ribbon can be, in a mode of realization, formed by a composite material comprising an insulating support on which is arranged a metal.
  • This composite ribbon is for example "Aluster", that is to say a polyester insulator covered with aluminum.
  • the shaping of the ribbons can be carried out simultaneously with the laying of the conductors, pairs or quads in the compartments thus produced, laying taking place, of course, downstream of the shaping.
  • the cable has four pairs of wires twisted 10, 12, 14, 16. Each pair is conventionally formed by two wires insulated 18, 20 (for pair 10), each wire comprising a central conductor and a insulating sheath. The two wires 18 and 20 are twisted together.
  • Aluster ribbon consists of an aluminum sheet applied against a polyester sheet. In the following description, such a ribbon will generally be referred to as composite tape.
  • Each ribbon 22, 24 ( Figures 1 and 9) is, during its manufacture, folded so that it has four sections separated by longitudinal folds.
  • the ribbon 22 has a fold central 26 on either side of which there are two sections 28 and 30 of widths applied against each other.
  • Section 28 is extended by a section 32 to right angle which ends with a longitudinal edge 34.
  • the section 30 is extends, in contrast, by a second end section 36 ending in the second longitudinal edge 38.
  • the ribbon 24 is folded with two central sections 28 1 and 30 1 applied one against the other and two end sections 32 1 and 36 1 . Sections 32 and 32 1 are applied against each other. Likewise, section 36 is applied against section 36 1 . In this way, the two ribbons form, in cross section, a cross with four branches of equal length. The first branch is formed by sections 28 and 30, the second by sections 32 and 32 1 , the third by sections 28 1 and 30 1 and the fourth by sections 36 and 36 1 .
  • curved parts 40, 42, 44, 46 connect by a curved part 40. All of these curved parts 40, 42, 44, 46 form a space 48 which, in section, has the shape of a curvilinear quadrilateral. This space 48 is filled with a bare conducting wire 50 constituting a continuity wire whose role is to facilitate the connection of the cable at its ends and ensure electrical continuity if the ribbon has an interruption due to damage or an incident.
  • the four branches mentioned above delimit four compartments, 52, 54, 56 and 58 respectively, in each of which is installed a pair twisted, respectively 10, 12, 14 and 16.
  • each flexible wall which consists of two central sections of a same ribbon or by two end sections of two different ribbons, wound around a pair and is applied against that pair.
  • FIG. 2 shows that the two sections of ribbon 28, 30 are applied and are wound around the twisted pair 14; Likewise, sections 32 and 32 1 are wrapped around pair 12, sections 28 1 and 30 1 are wrapped around pair 10 and sections 36 and 36 1 are wrapped around pair 16.
  • the assembly is surrounded by an external shielding (not shown) and insulation.
  • the cable does not have to be twisted for the cross-sections of ribbons apply against pairs. Another type of twist can be used.
  • each wire has a diameter of 0.53 mm, and each wire has an outside diameter (of the insulation) of 1.42 mm, the continuity wire having a 0.45 mm diameter, and the ribbons are composite type with one layer aluminum 50 ⁇ m thick and a polyester layer 12 ⁇ m thick, cable can be used up to frequencies of 600 MHz with limited crosstalk between pairs.
  • the aluminum layer of each strip is turned inward, that is to say the aluminum layers of sections 28 and 30 are applied against each other and, from similarly, the aluminum layers of sections 32 and 32 1 and 36 and 36 1 are applied against each other.
  • Figures 3 and 4 is identical to that of Figures 1 and 2 to except that the ribbons 22 'and 24', corresponding to the ribbons 22 and 24 of the Figures 1 and 2 are shorter than the latter.
  • the cable thus obtained presents the same advantages as that of FIGS. 1 and 2. One obtains in particular also in this case good protection against crosstalk.
  • Figures 5 and 6 is identical to that of Figures 1 and 2 to with the exception that ribbons 22 "and 24", corresponding to ribbons 22 and 24 of Figures 1 and 2 are shorter than these and asymmetrically folded (they are for this offset from each other during manufacturing). Cable as well obtained has the same advantages as that of FIGS. 1 and 2. We obtain especially also in this case good protection against crosstalk.
  • the invention is not limited to a pair cable.
  • Soft ribbons could be used to shield between single conductors or between quads or other plurality of conductors.
  • the installation for manufacturing (FIGS. 7 and 8) the cables according to the invention includes, for bending and forming the ribbons, guide rollers whose periphery has a shape allowing this forming and this folding.
  • two guide rollers 70, 72 are provided, a roller 74 enabling the fold to be produced central 26 and a series of successive rollers 76, 78, 80 and 82 making it possible to form progressively sections 28, 30, 32 and 36.
  • the roller 76 has a concave V shape at its periphery 84 which forms the ribbon along two equal sections 86 and 88 ( Figure 9).
  • the periphery of the roller 78 begins to separate each half-ribbon longitudinal 86, 88 in two parts intended to form the sections, respectively 30, 36 and 28, 32.
  • the folding performed by the roller 78 is shown at 90 in FIG. 9.
  • the rollers 80 and 82 complete the shaping and folding. Folding output of the roller 80 is shown at 92 in FIG. 9, while the folding obtained thanks to the roller 82 is represented by part 94.
  • a die 96 downstream of the roller 96, completes the folding of the ribbon.
  • Guidance means 100, 102, 104, 106 of the pairs are also provided. twisted 10, 12 etc. These guide means ensure the positioning of the pairs in compartments 52, 54, 56, 58 ( Figure 1) after the die 96. The twisting of the cable as a whole is made downstream of the die 96.
  • Figure 9 shows especially the case where the ribbons are folded symmetrically, but can be directly adapted in the case where, as in Figures 5 and 6, the ribbons are folded asymmetrically.
  • the installation of the ribbons does not slow down the manufacturing of the cable because this installation is carried out at the same time as that of the twisted pairs. So the speed of cable manufacturing is higher than that of a cross-partitioned cable extruded, like the cable described in document FR-2 738 947 cited above.
  • the invention also relates to a method of manufacturing a cable which is characterized in that the two ribbons 22, 24 are folded and assembled in such a way that they form a cross with four branches delimiting four quadrants 52, 54, 56, 58, in that after this forming and this assembly we install in each quadrant, a conductor, pair or quarter, and then apply a twist to the assembly, for example a twist.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Communication Cables (AREA)
  • Insulated Conductors (AREA)
EP99401400A 1998-06-11 1999-06-10 Informationsübertragungskabel und sein Herstellungsverfahren Expired - Lifetime EP0964408B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9807342A FR2779866B1 (fr) 1998-06-11 1998-06-11 Cable pour la transmission d'informations et son procede de fabrication
FR9807342 1998-06-11

Publications (2)

Publication Number Publication Date
EP0964408A1 true EP0964408A1 (de) 1999-12-15
EP0964408B1 EP0964408B1 (de) 2004-08-18

Family

ID=9527259

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99401400A Expired - Lifetime EP0964408B1 (de) 1998-06-11 1999-06-10 Informationsübertragungskabel und sein Herstellungsverfahren

Country Status (6)

Country Link
US (1) US6288340B1 (de)
EP (1) EP0964408B1 (de)
AT (1) ATE274229T1 (de)
DE (1) DE69919453T2 (de)
FR (1) FR2779866B1 (de)
NO (1) NO321723B1 (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1107262A3 (de) * 1999-12-03 2002-04-17 Alcatel Datenkabel mit niedrigem Übersprechen und Herstellungsverfahren
EP1607985A3 (de) * 1999-02-25 2008-11-19 Belden Cdt Networking, Inc. Mehrpaardatenkabel mit konfigurierbarer Seelenfüllung und Paarentrennung
WO2009134360A1 (en) * 2008-04-30 2009-11-05 Tyco Electronics Corporation Cabling having shielding separators
US7923638B2 (en) 2001-06-14 2011-04-12 Prysmian Telecom Cables & Systems Australia Pty Ltd Communications cable provided with a crosstalk barrier for use at high transmission frequencies

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US6222130B1 (en) 1996-04-09 2001-04-24 Belden Wire & Cable Company High performance data cable
US6074503A (en) * 1997-04-22 2000-06-13 Cable Design Technologies, Inc. Making enhanced data cable with cross-twist cabled core profile
US7154043B2 (en) 1997-04-22 2006-12-26 Belden Technologies, Inc. Data cable with cross-twist cabled core profile
US6812408B2 (en) * 1999-02-25 2004-11-02 Cable Design Technologies, Inc. Multi-pair data cable with configurable core filling and pair separation
PL207520B1 (pl) * 2000-01-19 2010-12-31 Belden Wire & Cable Co Ekran kabla do transmisji danych
US6624359B2 (en) * 2001-12-14 2003-09-23 Neptco Incorporated Multifolded composite tape for use in cable manufacture and methods for making same
US7196271B2 (en) * 2002-03-13 2007-03-27 Belden Cdt (Canada) Inc. Twisted pair cable with cable separator
US7015397B2 (en) * 2003-02-05 2006-03-21 Belden Cdt Networking, Inc. Multi-pair communication cable using different twist lay lengths and pair proximity control
US7221714B2 (en) * 2003-05-12 2007-05-22 Broadcom Corporation Non-systematic and non-linear PC-TCM (Parallel Concatenate Trellis Coded Modulation)
US7244893B2 (en) * 2003-06-11 2007-07-17 Belden Technologies, Inc. Cable including non-flammable micro-particles
EP2259441A3 (de) 2003-07-11 2013-05-01 Panduit Corporation Übersprechenunterdruckung durch verbesserte Rangierleitung
US7030321B2 (en) * 2003-07-28 2006-04-18 Belden Cdt Networking, Inc. Skew adjusted data cable
NO20034699D0 (no) * 2003-08-13 2003-10-21 Nexans Stötte for vertikale kabler
US7317163B2 (en) 2004-12-16 2008-01-08 General Cable Technology Corp. Reduced alien crosstalk electrical cable with filler element
US7238885B2 (en) 2004-12-16 2007-07-03 Panduit Corp. Reduced alien crosstalk electrical cable with filler element
US7157644B2 (en) 2004-12-16 2007-01-02 General Cable Technology Corporation Reduced alien crosstalk electrical cable with filler element
US7064277B1 (en) 2004-12-16 2006-06-20 General Cable Technology Corporation Reduced alien crosstalk electrical cable
US7208683B2 (en) 2005-01-28 2007-04-24 Belden Technologies, Inc. Data cable for mechanically dynamic environments
US7173189B1 (en) * 2005-11-04 2007-02-06 Adc Telecommunications, Inc. Concentric multi-pair cable with filler
US7145080B1 (en) 2005-11-08 2006-12-05 Hitachi Cable Manchester, Inc. Off-set communications cable
US7271342B2 (en) * 2005-12-22 2007-09-18 Adc Telecommunications, Inc. Cable with twisted pair centering arrangement
CA2538637A1 (en) 2006-03-06 2007-09-06 Belden Technologies, Inc. Web for separating conductors in a communication cable
US7271344B1 (en) * 2006-03-09 2007-09-18 Adc Telecommunications, Inc. Multi-pair cable with channeled jackets
US7411131B2 (en) * 2006-06-22 2008-08-12 Adc Telecommunications, Inc. Twisted pairs cable with shielding arrangement
WO2009067551A2 (en) 2007-11-19 2009-05-28 Belden Technologies, Inc. Separator spline and cables using same
CN101452749B (zh) * 2007-11-30 2013-03-20 耐克森公司 具有骨架结构的6类线缆
WO2010148161A1 (en) 2009-06-19 2010-12-23 3M Innovative Properties Company Shielded electrical cable
US9685259B2 (en) 2009-06-19 2017-06-20 3M Innovative Properties Company Shielded electrical cable
US20110048767A1 (en) * 2009-08-27 2011-03-03 Adc Telecommunications, Inc. Twisted Pairs Cable with Tape Arrangement
JP4897058B2 (ja) 2010-01-14 2012-03-14 株式会社オートネットワーク技術研究所 シールド導電路
EP2618339A3 (de) * 2010-03-12 2013-10-30 General Cable Technologies Corporation Kabel mit Isolierung mit Mikrooxidpartikeln
JP2011222262A (ja) * 2010-04-08 2011-11-04 Sumitomo Electric Ind Ltd シールドケーブル
US9087630B2 (en) 2010-10-05 2015-07-21 General Cable Technologies Corporation Cable barrier layer with shielding segments
US9136043B2 (en) * 2010-10-05 2015-09-15 General Cable Technologies Corporation Cable with barrier layer
US20130248221A1 (en) * 2012-03-21 2013-09-26 Amphenol Corporation Cushioned cables
US9269476B2 (en) * 2012-03-30 2016-02-23 General Cable Technologies Corporation Gas encapsulated dual layer separator for a data communications cable
US9355759B2 (en) * 2013-03-01 2016-05-31 James F. Rivernider Category 8 cable
WO2014152302A1 (en) * 2013-03-15 2014-09-25 Commscope, Inc. Of North Carolina Extended curl s-shield
US10031301B2 (en) * 2014-11-07 2018-07-24 Cable Components Group, Llc Compositions for compounding, extrusion, and melt processing of foamable and cellular polymers
US10032542B2 (en) 2014-11-07 2018-07-24 Cable Components Group, Llc Compositions for compounding, extrusion and melt processing of foamable and cellular halogen-free polymers
DE102014223119B4 (de) * 2014-11-12 2021-01-28 Leoni Kabel Gmbh Datenkabel sowie Verfahren zur Herstellung eines Datenkabels
US10186350B2 (en) * 2016-07-26 2019-01-22 General Cable Technologies Corporation Cable having shielding tape with conductive shielding segments
US9928943B1 (en) * 2016-08-03 2018-03-27 Superior Essex International LP Communication cables incorporating separator structures
US10121571B1 (en) * 2016-08-31 2018-11-06 Superior Essex International LP Communications cables incorporating separator structures
US10068685B1 (en) 2016-11-08 2018-09-04 Superior Essex International LP Communication cables with separators having alternating projections
US10276281B1 (en) 2016-11-08 2019-04-30 Superior Essex International LP Communication cables with twisted tape separators
US9741470B1 (en) 2017-03-10 2017-08-22 Superior Essex International LP Communication cables incorporating separators with longitudinally spaced projections
US10373741B2 (en) * 2017-05-10 2019-08-06 Creganna Unlimited Company Electrical cable
US10438726B1 (en) 2017-06-16 2019-10-08 Superior Essex International LP Communication cables incorporating separators with longitudinally spaced radial ridges
US10059278B1 (en) * 2017-07-18 2018-08-28 Paul Stotts System and method for retrofitting vehicles with onboard monitoring equipment
US10553333B2 (en) * 2017-09-28 2020-02-04 Sterlite Technologies Limited I-shaped filler
US10388434B1 (en) * 2018-06-11 2019-08-20 Superior Essex International LP Twisted pair communication cables having separators formed from a combination of foamed and unfoamed materials
MX384004B (es) * 2018-06-14 2025-03-14 Gen Cable Technologies Corp Cable que tiene cinta de proteccion con segmentos de proteccion conductiva.
WO2021242622A1 (en) 2020-05-28 2021-12-02 Web Industries, Inc. Cable cross-web
US11935670B1 (en) * 2021-09-02 2024-03-19 Southwire Company, Llc Conductor assembly separator
IT202200010544A1 (it) 2022-05-20 2023-11-20 Prysmian Spa Data transmission cable

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1607985A3 (de) * 1999-02-25 2008-11-19 Belden Cdt Networking, Inc. Mehrpaardatenkabel mit konfigurierbarer Seelenfüllung und Paarentrennung
EP1157393B2 (de) † 1999-02-25 2013-02-27 Cable Design Technologies, Inc. Mehrpaardatenkabel mit konfigurierbarer seelenfüllung und paarentrennung
EP1107262A3 (de) * 1999-12-03 2002-04-17 Alcatel Datenkabel mit niedrigem Übersprechen und Herstellungsverfahren
US7923638B2 (en) 2001-06-14 2011-04-12 Prysmian Telecom Cables & Systems Australia Pty Ltd Communications cable provided with a crosstalk barrier for use at high transmission frequencies
WO2009134360A1 (en) * 2008-04-30 2009-11-05 Tyco Electronics Corporation Cabling having shielding separators
US7834271B2 (en) 2008-04-30 2010-11-16 Tyco Electronics Corporation Cabling having shielding separators

Also Published As

Publication number Publication date
NO992833L (no) 1999-12-13
DE69919453T2 (de) 2004-12-23
EP0964408B1 (de) 2004-08-18
US6288340B1 (en) 2001-09-11
FR2779866B1 (fr) 2000-07-13
NO992833D0 (no) 1999-06-10
DE69919453D1 (de) 2004-09-23
NO321723B1 (no) 2006-06-26
FR2779866A1 (fr) 1999-12-17
ATE274229T1 (de) 2004-09-15

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