EP1010795A2 - Machine pour le lavage et le blanchiment des étoffes textiles et analogues - Google Patents
Machine pour le lavage et le blanchiment des étoffes textiles et analogues Download PDFInfo
- Publication number
- EP1010795A2 EP1010795A2 EP99500238A EP99500238A EP1010795A2 EP 1010795 A2 EP1010795 A2 EP 1010795A2 EP 99500238 A EP99500238 A EP 99500238A EP 99500238 A EP99500238 A EP 99500238A EP 1010795 A2 EP1010795 A2 EP 1010795A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fabric
- web
- liquid
- treatment
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 60
- 238000009991 scouring Methods 0.000 title claims abstract description 8
- 238000004061 bleaching Methods 0.000 title claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 238000006073 displacement reaction Methods 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 3
- 230000006872 improvement Effects 0.000 claims description 14
- 238000009499 grossing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000010926 purge Methods 0.000 claims description 2
- 230000003134 recirculating effect Effects 0.000 claims 1
- 230000002441 reversible effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 2
- 241001584775 Tunga penetrans Species 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
- D06B3/325—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers with means to improve the circulation of the treating material on the surface of the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/201—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric the treating material being forced through the textile material
- D06B3/203—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric the treating material being forced through the textile material by suction, e.g. by means of perforated drums
Definitions
- the present invention is intended to disclose some improvements to textile machines for scouring, dyeing and washing webs of fabric and the like.
- the present invention provides means for obtaining a much more intense treatment by producing a vacuum effect inside the machine, which causes the penetration of the bath liquid into the web of fabric to be regulated electronically, constituting a very innovative technical solution, and likewise the machine has an electronic control for the drive cylinders for working with the web of fabric at a constant velocity and tension, further combining it with a mechanism for minimizing the turbulence which the return of the bath liquid can produce after having been drawn through the web of fabric by means of suction tubes arranged within the liquid.
- the improvements of the present invention are intended to obtain the result that the webs of fabric, on leaving the machine, have a much more reduced water content than is at present customary in this type of machine.
- the improvements of the present invention are based on increasing to a very high degree both the prior wringing of the web of fabric before its entry into the treatment vat and also the effectiveness of the treatment within the machine. In this way it is possible to take the web of fabric out of the machine with a much reduced excess of water, for example with a water content of the order of 105% compared with the much higher values which are possible at present with the known machines, which vary around 130%.
- the improvements of the present invention comprise combining a vacuum device prior to the entry into the machine, over which the web of fabric is caused to pass, making it possible to reduce the water content on entry to approximately 55%, in combination with an assembly for drawing the treatment liquid through the web of fabric by means of tubular forced suction elements of a system which comprises suction pumps and an intermediate tank for closing the circuit between the treatment vat, the web of fabric lying tangentially on grilles of the suction tubes, the actual suction tubes and the system of pump and intermediate tanks from which the treatment liquid will return again to the vat.
- a machine which incorporates the present improvements comprises a vat 1 through which is passed a web of fabric 2 guided by rollers, among which have been indicated the bottom roller 3 and also the rollers of the upper part of the vat 4 and 5, the said vat being filled up to a predetermined level with the treatment liquid to which the web of fabric is subjected.
- the improvements comprise especially two groups of technical means: a) the arrangement of a vacuum wringing assembly 6 at the entry of the machine, which comprises diagrammatically a chamber 7 provided with an upper region 8 in the form of a flat grille or other type of grille and a vacuum source 9, for example a vacuum pump or other system, with a purging means 10, for the purpose of ensuring that the water content of the web of fabric at the entry of the machine is reduced to a value which is approximately between 40 and 70% and preferably approximately 55%, and: b) the passage of the web of fabric inside the treatment vat, where it passes in front of the tubular elements 11 and 12 which form part of a liquid passage circuit which can be seen in more detail in Figure 2, in which can be seen the pump 13, as well as the manifold pipe 14 intended to be connected to the tubular elements 11 and 12, causing the treatment liquid to return by means of the pipe 15 towards the pump which, by way of a heating means or intermediate tank 16, will cause it to pass by means of the pipe 17 back to the treatment vat 1 again.
- the tubular pipes 11 and 12 may have any desired shape, for example square, having lateral faces equipped with grilles or grooves to permit the forced passage of the liquid through the web of fabric, thus increasing the effectiveness of the treatment.
- the result obtained is that the web of fabric can emerge from the scouring and bleaching phase with a water content of the order of 100 to 110%, preferably of the order of 105%, which represents a considerable improvement with respect to the machines known at present, in which the excess of water is in the best cases around 130%.
- the machine which incorporates the present invention comprises a treatment vat 19 through the inside of which circulates the web of fabric to be treated 20, guided by a lower roller 21 and other intermediate rollers 22 and 23, proceeding from the upper motor-driven rollers 24 and 25, on which the web of fabric is wound alternately, as in a conventional jigger.
- the assembly of the elements of the machine is comprised within a frame of stainless steel which constitutes the casing of the machine, in which can be seen the access covers 26 and 27 which have a transparent portion and allow a visual check to be carried out.
- Smoothing assemblies 28 and 29 run on respective guides 30 and 31, allowing the smoothing of the workpiece to be carried out during its treatment.
- the vat 19 receives the treatment bath liquid, having an overflow 32 for communication with a lower pipe 33, intended to conduct the liquid towards the outside.
- a basic feature of the machine of the present invention consists in the arrangement of tubular members such as the members 34 and 35 which are connected to a centrifugal pump 36 which draws in the bath liquid present in the vat 19 through front suction grilles 37 and 38, causing it then to pass through the pipes 39 back towards the bath, that is to say, operating in a closed circuit.
- the main feature of this arrangement consists in that the faces 37 and 38 receive the web of fabric 20 which passes by friction over the faces, so that because of the suction of the liquid by the action of the centrifugal pump 36, the liquid is forced through the web of fabric. In this way, high activation is obtained, controlled by acting on the variable parameters of the machine and of the process, it being possible to increase to a great extent the efficacy of the treatment.
- the structure of the tubes, their arrangement and number will be variable in accordance with the complete design of the machine, the basic principle being that mentioned previously, so that the invention likewise extends to the method which consists essentially in carrying out, within a mass of treatment bath, the forced passage of the liquid which constitutes the bath in a transverse direction to the web of fabric being treated, from a liquid entry face to the opposed face of the web of fabric, which is the liquid outlet face, during the displacement of the web of fabric in the direction of its longitudinal axis.
- the forced passage of liquid takes place by creating a flow of treatment liquid in a transverse direction to the web of fabric in longitudinal displacement, being created by the suction of the liquid from the outlet face of the web of fabric, produced by the drawing of the liquid by means of a suction pump through a pipe over the entry of which the web of fabric to be treated is applied during its rectilinear displacement.
- the drive of the main rollers of the machine will be effected by means of two servo-motors operated by two servo-controllers with general control by means of a computer programmed by means of specific software.
- the rollers will be driven at a variable speed in accordance with the control parameters which will be taken into account for said speed graduation.
- rollers for example the main roller 25, which is shown in Figure 2 are mounted on bearings 40 and 41, of large size and specific design, being mounted on supports indicated diagrammatically by the numbers 42 and 43, which can allow their centring by means of a spindle for the alignment of the web of fabric.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES9802583 | 1998-12-14 | ||
| ES9802583A ES2165745B1 (es) | 1998-12-14 | 1998-12-14 | Perfeccionamientos en las maquinas de descrudado, blanqueo de tejidos y similares. |
| ES9802582A ES2165744B1 (es) | 1998-12-14 | 1998-12-14 | Maquina y procedimiento para el tratamiento de tejidos. |
| ES9802582 | 1998-12-14 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1010795A2 true EP1010795A2 (fr) | 2000-06-21 |
| EP1010795A3 EP1010795A3 (fr) | 2001-06-13 |
Family
ID=26155194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99500238A Withdrawn EP1010795A3 (fr) | 1998-12-14 | 1999-12-13 | Machine pour le lavage et le blanchiment des étoffes textiles et analogues |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1010795A3 (fr) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES432083A1 (es) | 1973-11-29 | 1977-02-16 | Rimar Spa | Instalacion para el desaprestamiento de tejidos de cualquiertipo alimentados de manera continua. |
| DE3224770A1 (de) | 1982-07-02 | 1984-01-05 | Erhard F. Dipl.-Ing. 4000 Düsseldorf Rotter | Flottendurchsatzeinrichtung fuer die veredelung von materialbahnen |
| DE3732316A1 (de) | 1987-09-25 | 1989-04-13 | Rotter Erhard F | Flottenaufbereitungs-system fuer grosskaulenjigger |
| EP0615016A1 (fr) | 1993-03-03 | 1994-09-14 | Benninger AG | Procédé de blanchîment en continu d'une bande textile un moyen d'une solution de peroxyde d'hydrogène en milieu alcalin |
| WO1997019214A1 (fr) | 1995-11-21 | 1997-05-29 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Procede de teinture de bandes textiles realisees en fibres polyester ou dans un melange de fibres polyester et d'autres fibres et roulard correspondant |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2600863A (en) * | 1949-12-24 | 1952-06-17 | Frederick Robert Desider Louis | Apparatus for effecting liquid penetration of fabrics |
| FR2615213B1 (fr) * | 1987-05-15 | 1989-07-07 | Penet Charles | Perfectionnements aux machines de teinture |
| DE9413094U1 (de) * | 1994-08-15 | 1995-12-14 | Eduard Küsters Maschinenfabrik GmbH & Co KG, 47805 Krefeld | Behandlungsvorrichtung für eine textile Warenbahn |
| DE29607591U1 (de) * | 1996-04-27 | 1997-09-04 | Eduard Küsters Maschinenfabrik GmbH & Co. KG, 47805 Krefeld | Vorrichtung zur Flüssigkeitsbehandlung einer textilen Warenbahn |
-
1999
- 1999-12-13 EP EP99500238A patent/EP1010795A3/fr not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES432083A1 (es) | 1973-11-29 | 1977-02-16 | Rimar Spa | Instalacion para el desaprestamiento de tejidos de cualquiertipo alimentados de manera continua. |
| DE3224770A1 (de) | 1982-07-02 | 1984-01-05 | Erhard F. Dipl.-Ing. 4000 Düsseldorf Rotter | Flottendurchsatzeinrichtung fuer die veredelung von materialbahnen |
| DE3732316A1 (de) | 1987-09-25 | 1989-04-13 | Rotter Erhard F | Flottenaufbereitungs-system fuer grosskaulenjigger |
| EP0615016A1 (fr) | 1993-03-03 | 1994-09-14 | Benninger AG | Procédé de blanchîment en continu d'une bande textile un moyen d'une solution de peroxyde d'hydrogène en milieu alcalin |
| WO1997019214A1 (fr) | 1995-11-21 | 1997-05-29 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Procede de teinture de bandes textiles realisees en fibres polyester ou dans un melange de fibres polyester et d'autres fibres et roulard correspondant |
Non-Patent Citations (20)
| Title |
|---|
| "Computer-driven dyejig from UK company", TEXTILE MONTH, August 1984 (1984-08-01), pages 15, XP002947675 |
| "Jiggers", TEXTILE ASIA, January 1992 (1992-01-01), pages 80 - 81, XP002947685 |
| "New Dyeing", TEXTILE MONTH, February 1989 (1989-02-01), pages 30, XP002947673 |
| "Outsize dyer (Sir James Farmer Norton)", TEXTILE ASIA, July 1980 (1980-07-01), pages 155, XP002947686 |
| "Sales boost for Norton", TEXTILE MONTH, September 1987 (1987-09-01), pages 120, XP002947687 |
| "Universal-Jigger für Vorbehandlung, Färberei und Spezialbehandlungen", MELLIAND TEXTILBERICHTE, October 1992 (1992-10-01), pages 840, XP002947674 |
| "Vakuumtechnik spart Zeit und Wasser", MELLIAND TEXTILBERICHTE, no. 1-2, 1996, pages 62, XP002947677 |
| BRUGMAN, INFORME TEXTIL, December 1997 (1997-12-01), HOLLAND, pages 1 - 2, XP002947680 |
| BULLIO P.G.: "La Nueva Maquina Modelo "Quicker," de IN.TES, para el Acabado de Tejidos", TEXTILES PANAMERICANOS, vol. 1, 1995, pages 102 - 103, XP002947683 |
| HENRIKSEN & HENNINGSEN: "Serious alternative to continuous dyeing", TEXTILE MONTH, February 1998 (1998-02-01), pages 19 - 20, XP002947679 |
| HENRIKSEN V.: "APPARECCHI JIGGER", NUOVA SELEZIONE TESSILE, April 1993 (1993-04-01), pages 141, XP002947688 |
| HENRIKSEN V.: "ITMA FAIR 1991", NUOVA SELEZIONE TESSILE, 1991, pages 138, XP002947689 |
| HENRIKSEN: "Drive to cut water and energy waste", TEXTILE MONTH, March 1996 (1996-03-01), pages 39, XP002947678 |
| HENRIKSEN: "Jigger con micro procesador", TECNICA TEXTIL INTERNACIONAL, no. 3, 1987, pages 49, XP002947681 |
| HENRIKSEN: "Vald. Henriksen A/S velebra su 50 aniversario (ITMA-95 Fair in Milan)", ITB TINTORIA/ACABADO/ESTAMPADO, April 1995 (1995-04-01), pages 68, XP002947690 |
| HILDEN J.: "El jigger - un aparato de tintura de gran actualidad", INTERNATIONAL TEXTILE BULLETIN, no. 2, 1996, pages 37,40,42 - 45, XP002947671 |
| HILDEN J.: "Jigger - Tintura al ancho con gran flexibilidad", INTERNATIONAL TEXTILE BULLETIN, no. 4, 1995, pages 13,16, XP002947676 |
| KÜSTERS: "Jigger de grandes rollos para articulos especiales", ITS/ITI, April 1982 (1982-04-01), XP002947684 |
| Prospectus of the firm BENNINGER, published on September 1995. 'Advanced drive and process control for small lots' |
| ZIMMER J.P.: "NUEVAS TECNOLOGIAS EN LA TINTURA DE TEJIDOS", REVISTA DE QUIMICA TEXTIL, no. 137, April 1998 (1998-04-01) - June 1998 (1998-06-01), pages 42,44, - 46,48, XP002947672 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1010795A3 (fr) | 2001-06-13 |
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