EP1022351B2 - Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur - Google Patents

Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur Download PDF

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Publication number
EP1022351B2
EP1022351B2 EP99811122A EP99811122A EP1022351B2 EP 1022351 B2 EP1022351 B2 EP 1022351B2 EP 99811122 A EP99811122 A EP 99811122A EP 99811122 A EP99811122 A EP 99811122A EP 1022351 B2 EP1022351 B2 EP 1022351B2
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EP
European Patent Office
Prior art keywords
accordance
powder
weight percent
layer
particle size
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Expired - Lifetime
Application number
EP99811122A
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German (de)
English (en)
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EP1022351A1 (fr
EP1022351B1 (fr
Inventor
Gérard BARBEZAT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Metco AG
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Sulzer Metco AG
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Application filed by Sulzer Metco AG filed Critical Sulzer Metco AG
Priority to EP04011394A priority Critical patent/EP1507020B1/fr
Publication of EP1022351A1 publication Critical patent/EP1022351A1/fr
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/14Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
    • C23C4/16Wires; Tubes
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1431Arrangements for supplying particulate material comprising means for supplying an additional liquid
    • B05B7/1436Arrangements for supplying particulate material comprising means for supplying an additional liquid to a container where the particulate material and the additional liquid are brought together
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11Oxides

Definitions

  • the invention relates to an applied by plasma spraying iron-containing layer for cylinder surfaces of engine blocks according to claim 1 and a method for producing such layers according to claim 6 or 7.
  • the coating of bores by means of the plasma spraying process has long been known. Different metallic materials can be applied.
  • the layers are finished by diamond honing to the final size and provided with the desired topography.
  • the workability of the layers and the tribological properties are decisively influenced by the microstructure and the physical properties of the corresponding layers.
  • the object of the present invention is to improve the machinability and the tribological properties of plasma-deposited iron-containing layers for cylinder liners of engine blocks.
  • the invention is based on the surprising finding that in a particularly controlled reaction of the powder used with oxygen in plasma spraying, a microstructure can be produced which has excellent properties in terms of machinability and tribology.
  • machinability e.g. the machinability
  • tribology e.g. the friction coefficients and the tendency to scuffing ("scuffing", i.e. the onset of adhesive wear) are drastically reduced.
  • the content of Fe 2 O 3 is less than 0.2% by weight.
  • the amount of oxides formed can be further influenced by mixing the air with nitrogen or oxygen. Replacing the air with pure oxygen reduces the bound level of oxygen in the layer by a factor of about two.
  • a gas amount of 40 to 200 NLPM of oxygen is added.
  • the velocity of the gas flow in the cylinder bore or sleeve during coating is 7 to 12 m / s.
  • Fe Difference to 100% by weight
  • the volume of FeO and Fe 3 O 4 can be influenced by selecting the particle size distribution.
  • the particle size of the powder is in the range of 5 to 25 microns, 10 to 45 microns or 15 to 60 microns. It can by means of an optical or electronic microscope, in particular a scanning electron microscope SEM, or determined by the laser diffraction method MICROTRAC.
  • the oxide ceramic consists of TiO 2 or Al 2 O 3 TiO 2 and / or Al 2 O 3 ZrO 2 alloy systems.
  • the proportion of oxide ceramics in the powder used is preferably 5 to 50% by weight.
  • the choice of the optimum size of the powder particles is made taking into account the tribological properties of the layers produced and the mechanical behavior of the system layer substrate.
  • the powder may also contain small amounts (0.01-0.2 wt%) of S and P.
  • the particle size of the powder was between 5 to 25 microns, and the preparation was carried out by gas atomization.
  • the velocity of the gas flow during coating of the can was 10 m / s, the amount of air for the layer cooling and powder reaction 500 NLPM (corresponding to 100 NLPM oxygen). This amount of air was supplied through a PlasmatronMech, eg a Plasmatron according to EP-B1-0 645 946 ,
  • the results of the investigations carried out show that the oxygen content in the produced layer is 3% by weight.
  • the oxygen is bound according to investigations by means of X-ray fine structure analysis under the stoichiometric formulas FeO and Fe 3 O 4 . These studies also determined that the formation of Fe 2 O 3 is below the detection limit.
  • Example 1 When using a powder of the same chemical composition as in Example 1, but with a particle size of 10 to 45 microns, and otherwise under the same boundary conditions as in Example 1, the proportion of bound oxygen in the layers produced at 2% by weight. The residual results of analysis of the layer thus applied were the same as in Example 1.
  • the particle size of the powder was between 10 to 45 microns, and the preparation was carried out by gas atomization.
  • Example 2 To the powder according to Example 2, an amount of 30% by weight of an alloyed ceramic powder consisting of 60% by weight of Al 2 O 3 and 40% by weight of TiO 2 was added.
  • the layers produced by means of this powder mixture are mechanically reinforced by the incorporation of the ceramic particles (particle size 5 to 22 ⁇ m).
  • Example 4 Analogously to Example 4, 30% by weight of an alloyed ceramic powder consisting of 80% by weight of Al 2 O 3 and 20% by weight of ZrO 2 was added. The layers produced by means of this powder mixture are mechanically reinforced by the incorporation of the ceramic particles (particle size 5 to 22 ⁇ m). The same effect as in Example 4 was achieved.
  • Fig. 1 shows a diagram showing the reduction of the friction coefficient as a function of the particle size of the powder and the mechanical behavior, namely the adhesion of the layer on AlSi substrates, depending on the particle size of the powder.
  • the coefficient of friction decreases with increasing size of the particles of the coating powder.
  • the adhesion of the layer to AISi substrates decreases as the size of the particles of the coating powder increases.
  • a good compromise with regard to the particle size to be chosen may be in the range of 25-30 ⁇ m, so that a bonding strength of the layer in the range of 45-50 MPa which is sufficient in most precipitates is to be expected, the coefficient of friction, in comparison with layers according to the State of the art, by about 22-25% less. If, however, a very high adhesive strength of the layer is sought in the first place and the reduction of the friction coefficient is rather of minor importance, one will select a coating powder with a particle size of less than 25 microns. On the other hand, if a very low coefficient of friction is sought in the first place and a slightly lower adhesive strength can be accepted, one will choose a coating powder with a particle size of more than 35 microns.
  • Fig. 2 shows a diagram showing the reduction of the friction coefficient as a function of the amount of bound oxygen in the layer and the mechanical behavior, namely the adhesion of the layer on AlSi substrates, depending on the amount of bound oxygen in the layer.
  • the friction coefficient decreases with increasing amount of bound oxygen in the layer.
  • the adhesion of the layer to AlSi substrates decreases as the amount of bound oxygen in the layer increases.
  • a good compromise with respect to the desired amount of bound oxygen in the layer can be in the range of 2-2.5% by weight, so that in most cases sufficient adhesive strength of the layer in the range of 40-50 MPa is to be expected Coefficient of friction, compared with layers according to the prior art, is about 20-25% less. But if, as already related to Fig. 1 is explained, primarily a very high adhesion of the layer is desired and the reduction of the coefficient of friction is rather of minor importance, one will strive for a coating with a proportion of bound oxygen of less than 2 wt .-%. On the other hand, if a very low coefficient of friction is desired in the first place and a slightly lower adhesive strength can be accepted, one will choose a layer with a bound oxygen content of more than 2.5% by weight.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Claims (24)

  1. Couche contenant du fer appliquée par projection au plasma d'une poudre d'enduction pour des alésages de cylindres de blocs-moteurs, caractérisée en ce que la répartition de grandeur des particules de la poudre se situe dans la plage de 5 à 25 µm, ou bien que la répartition de grandeur des particules de la poudre se situe dans la plage de 10 à 45 µm, ou bien que la répartition de grandeur des particules de la poudre se situe dans la plage de 15 à 60 µm, et en ce que la teneur en oxygène lié est de 1 à 4% en poids et l'oxygène lié forme avec le fer des cristaux de FeO et de Fe3O4.
  2. Couche selon la revendication 1, caractérisée en ce que la teneur en Fe2O3 est de moins de 0,2% en poids.
  3. Couche selon la revendication 1 ou 2, caractérisée en ce que le substrat pour la couche à appliquer est le bloc-moteur lui-même se composant d'un alliage d'aluminium ou de magnésium ou de fonte.
  4. Couche selon la revendication 1 ou 2, caractérisée en ce que le substrat pour la couche à appliquer est une fourrure en fonte introduite dans un bloc-moteur en un alliage d'aluminium ou de magnésium.
  5. Couche selon la revendication 3 ou 4, caractérisée en ce que la fonte est mélangée à du graphite lamellaire ou vermiculaire.
  6. Procédé pour la production d'une couche contenant du fer appliquée par projection au plasma pour des alésages de cylindres de blocs-moteurs, où la teneur en oxygène lié est de 1 à 4% en poids et l'oxygène lié forme avec le fer des cristaux de FeO et Fe3O4, caractérisé en ce que le matériau d'enduction est introduit en forme de poudre et on ajoute, pendant la projection au plasma, une quantité d'air de 200 à 1000 LNPM.
  7. Procédé pour la production d'une couche contenant du fer appliquée par projection au plasma pour des alésages de cylindres de blocs-moteurs, où la teneur en oxygène lié est de 1 à 4% en poids, et l'oxygène lié forme avec le fer des cristaux de FeO et de Fe3O4, caractérisé en ce que le matériau d'enduction est fourni sous forme de poudre et on ajoute, pendant la projection au plasma, une quantité de gaz avec 40 à 200 LNPM d'oxygène.
  8. Procédé selon la revendication 6 ou 7, caractérisé en ce que la teneur en Fe2O4 est inférieure à 0,2% en poids.
  9. Procédé selon l'une des revendications 6 à 8, caractérisé en ce que le substrat pour la couche à appliquer est le bloc-moteur lui-même se composant d'un alliage d'aluminium ou de magnésium ou de fonte.
  10. Procédé selon l'une des revendications 6 à 8, caractérisé en ce que le substrat pour la couche à appliquer est une fourrure en fonte introduite dans un bloc-moteur en un alliage d'aluminium ou de magnésium.
  11. Procédé selon l'une des revendications 9 ou 10, caractérisé en ce que la fonte est mélangée à du graphite lamellaire ou vermiculaire.
  12. Procédé selon l'une des revendications 7 à 11, caractérisé en ce que pendant la projection au plasma, on ajoute de l'oxygène pur.
  13. Procédé selon l'une des revendications 6 à 12, caractérisé en ce que la vitesse du flux de gaz à l'intérieur de l'alésage du cylindre à enduire ou de la fourrure pendant l'enduction est de 7 à 12 m/s.
  14. Procédé selon l'une des revendications 6 à 13, caractérisé en ce que pour l'enduction, on utilise une poudre atomisée au gaz de la composition chimique vivante:
    C = 0,4 à 1,5% en poids
    Cr = 0,2 à 2,5% en poids
    Mn = 0,2 à 3% en poids
    Fe = différence à 100% en poids
  15. Procédé selon l'une quelconque des revendications 6 à 13, caractérisé en ce que pour l'enduction, on utilise une poudre atomisée au gaz de la composition chimique suivante:
    C = 0,1 à 0,8% en poids
    Cr = 11 à 18% en poids
    Mn = 0,1 à 1,5% en poids
    Mo = 0,1 à 5% en poids
    Fe = différence à 100% en poids
  16. Procédé selon la revendication 14 ou 15, caractérisé en ce que la poudre contient de plus:
    S = 0,01 à 0,2% en poids
    F = 0,01 à 0,1% en poids
  17. Procédé selon l'une quelconque des revendications 6 à 16, caractérisé en ce le volume de FeO et de Fe3O4 est influencé par le choix de la granulométrie.
  18. Procédé selon la revendication 17, caractérisé en ce que la grandeur des particules de la poudre se trouve dans la zone de 5 à 25µm.
  19. Procédé selon la revendication 17, caractérisé en ce que la grandeur des particules de la poudre est dans la zone de 10 à 45 µm.
  20. Procédé selon la revendication 17, caractérisé en ce que la grandeur des particules de la poudre est dans la zone de 15 à 60 µm.
  21. Procédé selon l'une ou plusieurs des revendications 14 à 20, caractérisé en ce qu'on utilise une poudre obtenue par atomisation au gaz au moyen d'argon ou d'azote.
  22. Procédé selon l'une ou plusieurs des revendications 14 à 21, caractérisé en ce qu'on utilise une poudre modifiée par addition d'une céramique d'oxyde tribologique.
  23. Procédé selon la revendication 22, caractérisé en ce qu'une céramique d'oxyde, qui se compose de TiO2 ou de systèmes d'alliages de Al2O3TiO2 et/ou Al2O3ZrO2 est utilisée.
  24. Procédé selon la revendication 22 ou 23, caractérisé en ce que la part de céramique d'oxyde dans la poudre utilisée est de 5 à 50% en poids.
EP99811122A 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur Expired - Lifetime EP1022351B2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP04011394A EP1507020B1 (fr) 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CH9199 1999-01-19
CH9199 1999-01-19
CH24599 1999-02-09
CH24599 1999-02-09

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP04011394A Division EP1507020B1 (fr) 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur

Publications (3)

Publication Number Publication Date
EP1022351A1 EP1022351A1 (fr) 2000-07-26
EP1022351B1 EP1022351B1 (fr) 2004-05-19
EP1022351B2 true EP1022351B2 (fr) 2009-02-25

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Application Number Title Priority Date Filing Date
EP04011394A Expired - Lifetime EP1507020B1 (fr) 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur
EP99811122A Expired - Lifetime EP1022351B2 (fr) 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur

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EP04011394A Expired - Lifetime EP1507020B1 (fr) 1999-01-19 1999-12-08 Couche déposée par jet de plasma sur des alésages de cylindres de blocs moteur

Country Status (9)

Country Link
US (2) US6548195B1 (fr)
EP (2) EP1507020B1 (fr)
JP (2) JP3967511B2 (fr)
KR (1) KR100593342B1 (fr)
AT (2) ATE267275T1 (fr)
CA (1) CA2296155C (fr)
DE (2) DE59914394D1 (fr)
ES (2) ES2288232T3 (fr)
PT (2) PT1022351E (fr)

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DE102012009496A1 (de) 2012-05-14 2013-11-14 Stahlwerk Ergste Westig Gmbh Chromstahl

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PT1022351E (pt) 2004-10-29
JP3967511B2 (ja) 2007-08-29
JP2007191795A (ja) 2007-08-02
ES2221343T3 (es) 2004-12-16
JP4644687B2 (ja) 2011-03-02
EP1022351A1 (fr) 2000-07-26
DE59914394D1 (de) 2007-08-09
ES2288232T3 (es) 2008-01-01
ATE267275T1 (de) 2004-06-15
ATE365814T1 (de) 2007-07-15
KR20000071238A (ko) 2000-11-25
DE59909522D1 (de) 2004-06-24
EP1507020B1 (fr) 2007-06-27
EP1507020A2 (fr) 2005-02-16
ES2221343T5 (es) 2009-06-12
US20020051851A1 (en) 2002-05-02
PT1507020E (pt) 2007-07-13
JP2000212717A (ja) 2000-08-02
CA2296155C (fr) 2004-09-14
US6572931B2 (en) 2003-06-03
CA2296155A1 (fr) 2000-07-19
CA2296155E (fr) 2000-07-19
US6548195B1 (en) 2003-04-15
EP1022351B1 (fr) 2004-05-19
EP1507020A3 (fr) 2005-04-20
KR100593342B1 (ko) 2006-06-26

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