EP1043131A1 - Panneau de bambou et son procédé de fabrication - Google Patents
Panneau de bambou et son procédé de fabrication Download PDFInfo
- Publication number
- EP1043131A1 EP1043131A1 EP99302526A EP99302526A EP1043131A1 EP 1043131 A1 EP1043131 A1 EP 1043131A1 EP 99302526 A EP99302526 A EP 99302526A EP 99302526 A EP99302526 A EP 99302526A EP 1043131 A1 EP1043131 A1 EP 1043131A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bamboo
- bamboo chips
- board
- chips
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 69
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 69
- 241001330002 Bambuseae Species 0.000 title claims abstract description 69
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 69
- 239000011425 bamboo Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000011230 binding agent Substances 0.000 claims abstract description 15
- 239000000654 additive Substances 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 9
- 230000000996 additive effect Effects 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000003340 retarding agent Substances 0.000 claims abstract description 6
- 238000004078 waterproofing Methods 0.000 claims abstract description 6
- 239000002023 wood Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 239000012783 reinforcing fiber Substances 0.000 claims description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 2
- 244000060011 Cocos nucifera Species 0.000 claims description 2
- 240000000491 Corchorus aestuans Species 0.000 claims description 2
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 2
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 2
- 241000196324 Embryophyta Species 0.000 claims description 2
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 2
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 2
- 239000012188 paraffin wax Substances 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- PXLIDIMHPNPGMH-UHFFFAOYSA-N sodium chromate Chemical compound [Na+].[Na+].[O-][Cr]([O-])(=O)=O PXLIDIMHPNPGMH-UHFFFAOYSA-N 0.000 claims description 2
- NESLWCLHZZISNB-UHFFFAOYSA-M sodium phenolate Chemical compound [Na+].[O-]C1=CC=CC=C1 NESLWCLHZZISNB-UHFFFAOYSA-M 0.000 claims description 2
- 235000005074 zinc chloride Nutrition 0.000 claims description 2
- 239000011592 zinc chloride Substances 0.000 claims description 2
- 239000003755 preservative agent Substances 0.000 claims 2
- 230000002335 preservative effect Effects 0.000 claims 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims 1
- 239000004800 polyvinyl chloride Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N9/00—Arrangements for fireproofing
Definitions
- This invention relates to a method of making a board, and more particularly to a method of a board from bamboo.
- An object of the invention is to provide a process for making a board or the like from bamboo in place of wood.
- a process for making a board comprises:
- a preferred embodiment of a process of the present invention comprises several steps for processing and treating bamboo so as to make a furniture board.
- the first step of the process is a preparation step in which bamboo leaves and branches are removed from bamboo stems, and the stems are cut into sections 20 of suitable length.
- the sections 20 are then fed into a planing machine 3 via a conveyor 30 so that the sections 20 are planed and formed into thin bamboo chips 21.
- planing is done along the direction of the orientation of bamboo fibers.
- sections 20 are clamped at their ends. Such clamped ends are not planed and thus are sent to a grinding machine (not shown) for disintegration.
- the resulting ground pieces can be mixed with the thin bamboo chips 21 and then sent to a next processing station. Alternatively, the ground pieces can be individually sent to the next processing station.
- a drying machine 4 for drying the bamboo chips 21 which are fed thereinto by a conveyor 31.
- the water content in the bamboo segments 21 is reduced to 6-10% by weight in the drying machine 4.
- a sulfurization process is carried out to treat the bamboo chips 21.
- the dried bamboo chips 21 are transferred by the conveyor 31 into a storing tank 5 which has a vibration motor 51.
- the bamboo chips 21 from the storing tank 5 are then fed into a mixing tank 6 through a flow measuring device 52, and the rate of feeding of the bamboo chips 21 is controlled by the vibration of the storing tank 5.
- Additives such as a preservating agent, a water-proofing agent, and a fire retarding agent, are dosed separately from tanks 53, 54 and 55 into the mixing tank 6 via flow measuring meters 531, 532 and 533.
- the total amount of the additives used is about 3% -12% by weight based on the weight of bamboo chips 21.
- the preservating agent may be phenol, pentacholoro sodium phenolate, or other suitable preservating agents.
- the fire-retarding agent may be a composition which contains zinc chloride, sodium chromate, boric acid and ammonium sulfate.
- the water-proofing agent may be paraffin and other moisture impervious coating materials.
- the bamboo chips 21 are treated by the additives added to the mixing tank 6, which is provided with an agitating unit 61 and are subsequently discharged from the bottom of the mixing tank 6 through a flow measuring meter 62 into a chip binding tank 7.
- the chip binding tank 7, which is provided with an agitating unit 73 the treated bamboo chips 21 are blended with a binder resin fed from a binder supply unit 71 through a meter 711.
- reinforcing fibers are fed from a tank 72 via a control unit 721 to the bamboo chips 21 during the blending operation in the chip-binding tank 7.
- the reinforcing fibers used in this embodiment are those obtained from plants. Examples of such fibers are fibers of jute and coconut shells.
- the binder used for bonding the bamboo chips is preferably a thermosetting resin which may be a urea resin or a phenolic resin.
- the weight ratio of the binder to the bamboo chips is preferably 1:8 to 2:10.
- the weight percent of the binder is less than 30%.
- polyvinyl acetate may also be used as a binder for the bamboo chips 21.
- the bamboo chips 21 bonded together by the binder resin are discharged from the bottom of the chip binding tank 7 through a conveying pipe 70 to a forming machine 8, where the resin bound bamboo chips 21 are formed into a board 22 under pressure and temperature.
- the board 22 is conveyed by a belt conveyor 81 to a next station.
- the board 22 passes between rollers 92 of a calendering machine 9 while facing sheets 91 are fed between the rollers 92.
- the board 22 therefore has its two opposite faces bonded adhesively with the facing sheets 91.
- the board 22 is cut into board parts 23 of predetermined size by a cutting machine 10.
- the board part 23 produced by the process of the present invention comprises two facing sheets 91 which cover two opposite surfaces of the board 22.
- the facing sheets 91 are preferably made of wood, PVC or melamine.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99302526A EP1043131A1 (fr) | 1999-03-31 | 1999-03-31 | Panneau de bambou et son procédé de fabrication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99302526A EP1043131A1 (fr) | 1999-03-31 | 1999-03-31 | Panneau de bambou et son procédé de fabrication |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1043131A1 true EP1043131A1 (fr) | 2000-10-11 |
Family
ID=8241303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99302526A Withdrawn EP1043131A1 (fr) | 1999-03-31 | 1999-03-31 | Panneau de bambou et son procédé de fabrication |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1043131A1 (fr) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007020657A1 (fr) * | 2005-08-16 | 2007-02-22 | A B Composites Private Limited | Composite thermodurcissable de fibres naturelles et son procede de fabrication |
| WO2007024406A3 (fr) * | 2005-08-26 | 2007-05-10 | Premomcne L L C | Panneau a copeaux orientes en tiges agricoles |
| EP1918080A1 (fr) * | 2006-11-03 | 2008-05-07 | Bard AG | Panneau de bambou |
| WO2010091646A1 (fr) * | 2009-02-13 | 2010-08-19 | 中国林业科学研究院木材工业研究所 | Unité de panneau artificiel en bambou, son procédé de fabrication et son appareil |
| CN102259362A (zh) * | 2010-05-28 | 2011-11-30 | 浙江天振竹木开发有限公司 | 一种阻燃竹板材及其制备方法 |
| CN102275188A (zh) * | 2011-07-30 | 2011-12-14 | 湖南省林业科学院 | 一种改善竹青竹黄胶合性能的方法及装置 |
| CN103273552A (zh) * | 2013-06-09 | 2013-09-04 | 江西省固欧家居实业有限公司 | 竹制门窗型材的制造方法 |
| WO2016087601A1 (fr) * | 2014-12-03 | 2016-06-09 | Markus Bard | Panneau de construction intérieur |
| CN106113194A (zh) * | 2016-06-28 | 2016-11-16 | 郭迎庆 | 一种防腐阻燃竹胶板的制备方法 |
| EP3424658A1 (fr) * | 2017-07-03 | 2019-01-09 | Markus Bard | Plaque de matière |
| CN109531735A (zh) * | 2018-11-28 | 2019-03-29 | 高月民 | 一种竹子内节破除设备 |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2325341A (en) | 1942-02-18 | 1943-07-27 | Hotchkiss Co E H | Fastener driving machine |
| US2664565A (en) | 1951-10-26 | 1954-01-05 | Richard A Percoco | Staple driver |
| US2667639A (en) | 1950-10-05 | 1954-02-02 | Tok Inc | Cam action magazine type tack hammer |
| US2896210A (en) | 1957-02-27 | 1959-07-28 | Arrow Fastener Co Inc | Hammer type staplers |
| EP0255950A2 (fr) * | 1986-08-07 | 1988-02-17 | Homanit GmbH & Co.KG | Procédé de fabrication de panneaux de fibres de bois |
| US4810551A (en) * | 1985-12-16 | 1989-03-07 | Chu Alan C | Bamboo board |
| GB2234935A (en) * | 1989-07-20 | 1991-02-20 | Wa Chu | Laminated board including bamboo |
| CN1051137A (zh) * | 1989-10-25 | 1991-05-08 | 北方交通大学 | 阻燃型竹材复合板的制造方法 |
| CN1071989A (zh) * | 1992-11-26 | 1993-05-12 | 南京林业大学 | 覆膜竹质人造板建筑模板和制造方法 |
| CN1098350A (zh) * | 1993-08-05 | 1995-02-08 | 柯怡和 | 竹板制造方法及其产品 |
-
1999
- 1999-03-31 EP EP99302526A patent/EP1043131A1/fr not_active Withdrawn
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2325341A (en) | 1942-02-18 | 1943-07-27 | Hotchkiss Co E H | Fastener driving machine |
| US2667639A (en) | 1950-10-05 | 1954-02-02 | Tok Inc | Cam action magazine type tack hammer |
| US2664565A (en) | 1951-10-26 | 1954-01-05 | Richard A Percoco | Staple driver |
| US2896210A (en) | 1957-02-27 | 1959-07-28 | Arrow Fastener Co Inc | Hammer type staplers |
| US4810551A (en) * | 1985-12-16 | 1989-03-07 | Chu Alan C | Bamboo board |
| EP0255950A2 (fr) * | 1986-08-07 | 1988-02-17 | Homanit GmbH & Co.KG | Procédé de fabrication de panneaux de fibres de bois |
| GB2234935A (en) * | 1989-07-20 | 1991-02-20 | Wa Chu | Laminated board including bamboo |
| CN1051137A (zh) * | 1989-10-25 | 1991-05-08 | 北方交通大学 | 阻燃型竹材复合板的制造方法 |
| CN1071989A (zh) * | 1992-11-26 | 1993-05-12 | 南京林业大学 | 覆膜竹质人造板建筑模板和制造方法 |
| CN1098350A (zh) * | 1993-08-05 | 1995-02-08 | 柯怡和 | 竹板制造方法及其产品 |
Non-Patent Citations (1)
| Title |
|---|
| DATABASE WPI Section Ch Week 9721, Derwent World Patents Index; Class A32, AN 97-227120, XP002113197 * |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007020657A1 (fr) * | 2005-08-16 | 2007-02-22 | A B Composites Private Limited | Composite thermodurcissable de fibres naturelles et son procede de fabrication |
| WO2007024406A3 (fr) * | 2005-08-26 | 2007-05-10 | Premomcne L L C | Panneau a copeaux orientes en tiges agricoles |
| EP1918080A1 (fr) * | 2006-11-03 | 2008-05-07 | Bard AG | Panneau de bambou |
| WO2008052784A1 (fr) * | 2006-11-03 | 2008-05-08 | Bard Ag | Plaque de matière comprenant du bambou |
| WO2010091646A1 (fr) * | 2009-02-13 | 2010-08-19 | 中国林业科学研究院木材工业研究所 | Unité de panneau artificiel en bambou, son procédé de fabrication et son appareil |
| CN102259362A (zh) * | 2010-05-28 | 2011-11-30 | 浙江天振竹木开发有限公司 | 一种阻燃竹板材及其制备方法 |
| CN102275188A (zh) * | 2011-07-30 | 2011-12-14 | 湖南省林业科学院 | 一种改善竹青竹黄胶合性能的方法及装置 |
| CN102275188B (zh) * | 2011-07-30 | 2013-08-07 | 湖南省林业科学院 | 一种改善竹青竹黄胶合性能的方法及装置 |
| CN103273552A (zh) * | 2013-06-09 | 2013-09-04 | 江西省固欧家居实业有限公司 | 竹制门窗型材的制造方法 |
| CN103273552B (zh) * | 2013-06-09 | 2014-12-10 | 江西省固欧家居实业有限公司 | 竹制门窗型材的制造方法 |
| WO2016087601A1 (fr) * | 2014-12-03 | 2016-06-09 | Markus Bard | Panneau de construction intérieur |
| CH710505A1 (de) * | 2014-12-03 | 2016-06-15 | Bard Markus | Verbundwerkstoff zur Herstellung von Werkstoffplatten. |
| CN106113194A (zh) * | 2016-06-28 | 2016-11-16 | 郭迎庆 | 一种防腐阻燃竹胶板的制备方法 |
| EP3424658A1 (fr) * | 2017-07-03 | 2019-01-09 | Markus Bard | Plaque de matière |
| CN109531735A (zh) * | 2018-11-28 | 2019-03-29 | 高月民 | 一种竹子内节破除设备 |
| CN109531735B (zh) * | 2018-11-28 | 2021-11-12 | 扬州市杭集创意设计园有限公司 | 一种竹子内节破除设备 |
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