EP1164231A2 - Verbesserungen bezüglich gedämmter Mauern - Google Patents

Verbesserungen bezüglich gedämmter Mauern Download PDF

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Publication number
EP1164231A2
EP1164231A2 EP01305266A EP01305266A EP1164231A2 EP 1164231 A2 EP1164231 A2 EP 1164231A2 EP 01305266 A EP01305266 A EP 01305266A EP 01305266 A EP01305266 A EP 01305266A EP 1164231 A2 EP1164231 A2 EP 1164231A2
Authority
EP
European Patent Office
Prior art keywords
cladding sheet
cladding
shaped portions
wall
sheet according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01305266A
Other languages
English (en)
French (fr)
Other versions
EP1164231A3 (de
Inventor
Ozdemir Keskin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP1164231A2 publication Critical patent/EP1164231A2/de
Publication of EP1164231A3 publication Critical patent/EP1164231A3/de
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/28—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups combinations of materials fully covered by groups E04C2/04 and E04C2/08
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus
    • E04G21/18—Adjusting tools; Templates
    • E04G21/1841—Means for positioning building parts or elements

Definitions

  • the invention relates to cladding sheets, a method of constructing a wall and a wall incorporating a cladding sheet.
  • Construction companies need a range of construction methods to best compete in many markets and to use the skills available in the locations. There is also an increasing need to build low cost, sustainable housing overseas and in the UK. Improved methodologies are required to achieve performance and profitability targets and this has lead to the generation of quicker, easier and less robust methods of construction of houses and commercial buildings. In areas of high demand and high activity, alternative construction methods will be avidly sought to try to provide more units both within a time unit and a cost unit.
  • GB 2 340 530 offers a system of forming the structural shell of the building by pouring concrete into an aluminium mould.
  • the concrete structural wall may be faced with brick slip cladded thermal insulation, as an alternative to a double concrete sandwich wall, or whole facing bricks or other external facing materials may be bonded to the wall insulation.
  • a cladding sheet for use in a wall, the cladding sheet comprising an insulation material, the cladding sheet further comprising a first surface having equally spaced shaped portions defined thereon.
  • the shaped portions may be arranged, in use, to increase the adherence between the cladding sheet and a layer of a building material to be located thereon.
  • the building material may comprise a cementitious material.
  • the building material may comprise render.
  • the building material may comprise a cementitious slurry or a concrete slurry.
  • the shaped portions may comprise alignment means in order to indicate the position of building elements to be located within the wall.
  • the shaped portions may comprise raised portions defined on the first surface of the cladding sheet and preferably on the external surface of the cladding sheet.
  • the shaped portions are arranged, in use, to align building elements to be located on the external surface of a construction unit.
  • the shaped portions may extend laterally across the cladding sheet.
  • the shaped portions may comprise an upper face, an outer face and a lower face.
  • the upper face may be substantially perpendicular to the first surface of the cladding sheet.
  • the outer face may be substantially perpendicular to the upper face.
  • the lower face may extend upwardly from the first surface of the cladding sheet to the outer face at an acute angle relative to the first surface of the cladding sheet.
  • the cladding sheet may incorporate reinforcement means.
  • the reinforcement means may be located over the first surface of the cladding sheet.
  • the reinforcement means may comprise reinforced cementitious building materials and preferably comprising polypropylene fibres.
  • the cladding sheet may comprise a second surface having equally spaced shaped portions defined thereon which may provide adhesion means in order to adhere a material to the second surface.
  • the first surface is substantially parallel to the second surface.
  • the shaped portions may comprise grooves defined in the second surface.
  • the shaped portions may extend laterally across the cladding sheet.
  • the grooves may have an inverted castellated cross section.
  • the shaped portions may be located at substantially identical vertical positions on the cladding sheet to the vertical position of the shaped portions defined on the first surface of the cladding sheet.
  • the cladding sheet may comprise connection means in order to connect the cladding sheet to a further cladding sheet.
  • the connection means may comprise means for use in a tongue and groove joint.
  • the connection means may be located on the upper surface of the cladding sheet.
  • the connection means may be located on the lower surface of the cladding sheet.
  • the connection means may be located on both the upper surface and lower surface of the cladding sheet.
  • connection means may comprise a projection in order to locate in a cavity in a further cladding sheet.
  • the projection and the cavity may extend laterally across the respective surface of the cladding sheet.
  • the first surface is an internal surface.
  • the second surface is an external surface.
  • the first surface is an internal surface and the second surface is an external surface.
  • the cladding sheet may be arranged, for use, in an elevation facing panel system.
  • the cladding sheet may comprise a high strength rigid material.
  • the cladding sheet may comprise an extruded polystyrene.
  • the cladding sheet may comprise a section of a thermal insulation board.
  • a method of constructing a wall comprising providing a cladding sheet in accordance with the first aspect of the present invention.
  • the method comprises adhering a building material to the first surface of the cladding sheet.
  • the building material may comprise a cementitious material.
  • the building material may comprise render.
  • the building material may comprise a concrete slurry.
  • the method may comprise locating building elements at a position as indicated by the shaped portions of the cladding sheet.
  • the building elements may comprise full bricks.
  • the building elements may comprise brick slips.
  • the method may comprise adhering a building material adjacent to the second side of the cladding sheet.
  • the building material may comprise a layer of concrete and preferably is a concrete inner wall.
  • the method may comprise locating the cladding sheet in a former.
  • the method may comprise locating the cladding sheet in a former and then introducing a fluid building material into the former in order to adhere to the second surface of the cladding sheet.
  • the fluid building material forms an inner wall.
  • the method may comprise removing the former.
  • the method comprises forming a wall at the final location of the wall.
  • the wall is an insulated wall.
  • the wall comprises a concrete inner wall, a layer of cladding sheets, and an outer cementitious layer.
  • the wall may have an external layer of brick slips.
  • the wall may have an outer layer of full bricks.
  • the cladding sheet 10 comprises an insulating material and incorporates reinforcement means in the form of reinforced cementitious building materials on the outer face 14 of the cladding sheet 10 .
  • the cladding sheet 10 comprises a first external surface 14 and a second internal surface 16.
  • external surface 14 is arranged to face externally and internal surface 16 is arranged to face internally.
  • the cladding sheet 10 comprises a section of an insulation board which may have a honeycomb structure.
  • the external surface of the cladding sheet 10 may be coated with a polypropylene mesh embedded in a thin fibre cementitious building materials covering 11. This provides the cladding sheet 10 with reinforcement means.
  • the external surface 14 has shaped portions in the form of raised portions 18 defined thereon.
  • the raised portions 18 are equally spaced and extend laterally across the external surface 14 of the cladding sheet 10.
  • the raised portions 18 extend across the full width of the external surface 14 of the cladding sheet 10.
  • Each raised portion 18 comprises an upper face 20, an outer face 22 and a lower face 24.
  • the upper face 20 extends substantially perpendicularly to the external surface 14 of the cladding sheet 10.
  • the outer face 22 extends substantially perpendicularly downwards from the upper face 20.
  • the lower face 24 extends upwardly from the external surface 14 of the cladding sheet 10 at an acute angle to the external surface 14 to the outer face 22.
  • the raised portions 18 increase the cohesion and adhesion between the cladding sheet 10 and a layer of a building material 15 which is to be coated thereon.
  • the building material may simply comprise a layer of render 17 to finish the external surface of the wall, as shown in Figure 10.
  • the cladding sheet 10 may be coated with a cementitious material 15, preferably with a concrete slurry to which brick slips 19 are then embedded therein, as shown in Figure 9.
  • the cladding sheet 10 may be coated with a concrete slurry 15 in order to adhere to conventional full bricks 21 to the cladding sheet 10, as shown in Figure 8.
  • the building material may be a low-water mortar to which the bricks or brick slips are adhered to the cladding sheet.
  • timber boarding effect elements may be secured to the cladding sheets 10.
  • the cladding sheet 10 has shaped portions on the second internal surface 16.
  • the shaped portions comprise grooves 30 which cut into the cladding sheet 10.
  • the grooves 30 may create an inverted castellated shape within the cladding sheet 10.
  • the grooves 30 increase the adhesion and cohesion of the cladding sheet 10 with a layer of a building material located adjacent thereto.
  • the building material may comprise a cementitious material but preferably is concrete.
  • the layer of concrete creates an internal wall 34, as shown in Figures 3 to 10.
  • the raised portions 18 on the external surface 14 of the cladding sheet 10 also provide alignment means in order to indicate the correct vertical position for each row of building elements to be located on the external wall. As shown in Figure 3 and Figure 4, the raised portions 18 project outwardly from the external surface 14 and locate underneath the brick slips 19. This indicates to the builder the correct position for each row of building elements. Accordingly, the skill of correctly aligning the bricks or brick slips is no longer required and an unskilled builder is able to correctly align the rows of building elements.
  • the vertical height of the raised portions 18 corresponds to the height of conventional spacing between rows of building elements.
  • the raised portions 18 project outwardly from the external surface 14 of the cladding sheet 10 by a distance which is greater than the thickness of the concrete slurry that is required to adhere the bricks 21 or brick slips 19 to the cladding sheet 10. Accordingly, the upper surface 20 of the raised portions 18 locate underneath the lower surfaces of the bricks or brick slips.
  • the cladding sheet 10 has connection means on its upper surface 40 and its lower surface 42, as shown in Figure 1.
  • the connection means enables the cladding sheet 10 to be easily aligned and connected to an adjacent cladding sheet either above or below.
  • the connection means essentially comprises a tongue and groove connection between two adjacent cladding sheets 10.
  • the connection may further be secured by the use of an adhesive.
  • the connection means comprises a projection 44 located on the upper surface 40 of the cladding sheet 10.
  • the connection means comprises a cavity or groove 46 in the lower surface of the cladding sheet. Both the projection 44 and the groove 46 extend laterally across the cladding sheet 10 and preferably to the full width of the cladding sheet 10.
  • the projection 44 of a lower cladding sheet locates in the groove 46 of a cladding sheet located above.
  • the cladding sheet may have connection means in order to connect the cladding sheet to a laterally adjacent cladding sheet or sheets.
  • this connection means may incorporate a tongue and groove joint as described above in relation to connecting vertically adjacent cladding sheets.
  • Each cladding sheet may be connected to each adjacent cladding sheet both vertically and horizontally.
  • the connection means for each joint comprise both a tongue and groove joint and an adhesive.
  • a wall incorporating cladding sheets 10 is constructed using a former 50 on site, as shown in Figure 12.
  • the former comprises a metal frame for forming the wall.
  • the cladding sheets 10 are located in the former adjacent to the part of the former 50 for creating external walls.
  • a building material for example concrete, in a fluid state, is poured into the former in the space 52 defined between the cladding sheets 10 and the former 50 for creating an internal wall.
  • the concrete is allowed to cure or set, following which the former can be removed, as shown in Figure 7.
  • the external surface of the wall can then be completed using render, brick slips or bricks as previously described, and as shown in Figures 8 to 10.
  • the cladding sheet 10 may comprise a polystyrene and may be formed using an extrusion method.
  • the cladding sheet 10 may be located adjacent to completed masonry walls rather than in the method described above using a former.
  • edges of the walls may be completed, as shown in Figures 3 to 6, for example around windows and door apertures in the wall.
  • Such edges may incorporate "L” shaped building members for example “L” shaped brick slips 23.
  • cladding sheets 10 can be used within a roof section.
  • the cladding sheets 10 are incorporated in the external walls as described previously.
  • the upper cladding sheet 10 may be cut to size if it does not require a full sized cladding sheet.
  • the roof section 60 is then located on cladding sheets which extend across the ceiling.
  • the roof section 60 may comprise screed concrete.
  • the internal wall section 34 may comprise dense fibre concrete and may have conduits 62 incorporated therein during formation.
  • the present invention further provides an elevation facing panel system, comprising of a contoured and partially, with reinforced cementitious building materials and coated high strength, rigid, extruded polystyrene, thermal insulation board or cladding sheet 10, to which brick slips or other facing components are applied.
  • the sheets 10 are assembled, by fitting together their tongue and groove shaping and secured together by adhesive, within the aluminium mould of the former.
  • the formed walls of cladding sheets or panels are separated from the face of the inner mould panels and secured against the face of the outer mould panels by spacer rods.
  • the assembled panels are also secured round the window and door openings.
  • the pattern on the internal surface 16 of the cladding sheet 10 gives guidance to the alignment of the profiling on the external surface 14, to ensure that the intended brick beds are normally aligned.
  • the rough and contoured surface of the internal surface 16 of the cladding sheet 10 is to provide good cohesion and bonding to the concrete of the structural wall. Fixings and particularly plastic fixings (not shown) may also be used to increase the securement between the cladding sheet and the internal wall.
  • the panels can be secured to a completed masonry wall.
  • brick slips or other facing components are applied to the exposed outer face of the panel, located along the tracks between adjacent raised portions, with adhesion by waterproof and low water mortar. The mortar between the bricks is then pointed. L-shaped brick slips are applied round the reveals of the window and door openings.
  • Figure 1 shows the tongue and groove thermal insulation board or cladding sheet 10, typically but not of necessity 600 mm wide and 2500 mm long, and the thickness of 80 mm may be increased to 100 mm or more to satisfy stringent thermal regulations or requirements.
  • the internal surface 16 to be in contact with the concrete of the superstructure shell is shown with a contouring of indentations or shaped portions 30 which mirror the protrusions or raised portions 18 of the external surface 14.
  • the cladding sheets are for use in an elevation facing panel system in which the cladding sheet may be incorporated into the walls of a building and provide insulation to the building.
  • Figure 2 illustrates the covering to the external surface 14, which comprises polypropylene fibre embedded in a thin cementitious building materials covering 11.
  • the protrusions or raised portions 18 on the coated insulation board or cladding sheet 10 are vertically spaced, such that the centre to centre distance is 75 mm, to neatly receive a brick slip or whole facing brick.
  • Figure 3 and figure 4 show a typical window sill and head vertical section with the insulation panel or cladding sheet 10 secured around a window opening.
  • Figure 5 and figure 6 show the cladding sheet 10 or panel detail in horizontal section at a typical window reveal, with brick slips applied to the exposed outer face of the panel by waterproof and low water mortar and L-shaped brick slips into the reveal.
  • the brick slips shown in Figures 3 to 6 can be replaced by whole facing bricks or other facing materials, similarly applied on site to the incorporated cladding sheets or insulation panels.
  • the arrangement of the grooves or indentations and the raised portions or protrusions can be altered to accommodate the application of bricks of a different size, tiles of a different size and shape and surface covering components such as timber boarding or timber effect boarding.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)
  • Door And Window Frames Mounted To Openings (AREA)
EP01305266A 2000-06-17 2001-06-18 Verbesserungen bezüglich gedämmter Mauern Withdrawn EP1164231A3 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0014769 2000-06-17
GB0014769A GB2363404A (en) 2000-06-17 2000-06-17 Wall cladding: thermal insulation

Publications (2)

Publication Number Publication Date
EP1164231A2 true EP1164231A2 (de) 2001-12-19
EP1164231A3 EP1164231A3 (de) 2003-06-04

Family

ID=9893799

Family Applications (1)

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EP01305266A Withdrawn EP1164231A3 (de) 2000-06-17 2001-06-18 Verbesserungen bezüglich gedämmter Mauern

Country Status (2)

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EP (1) EP1164231A3 (de)
GB (1) GB2363404A (de)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1496171A3 (de) * 2003-07-07 2006-06-07 HAACKE Treuhand GmbH Celle + Co. KG Wandelement für die Verkleidung von Fassaden oder dergleichen
WO2008124944A1 (en) * 2007-04-17 2008-10-23 Nuclad Wall Systems Inc. Apparatus for cladding an insulation member, a composite cladded insulation member, and methods of forming and installing same
FR2951482A1 (fr) * 2009-10-20 2011-04-22 Panneaux Sandwich Isosta Element de recouvrement pour une facade comprenant trois clins
AT13914U3 (de) * 2014-07-10 2015-06-15 Michael Tiefenthaler Isolierender Formkörper
WO2022060960A1 (en) * 2020-09-18 2022-03-24 Old Mill Brick Llc Panel for stones and related methods of use
WO2026041872A1 (en) * 2024-08-20 2026-02-26 Marmox (Uk) Limited Building panel

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014098615A1 (en) * 2012-12-17 2014-06-26 Golden Homes Holdings Limited Composite cladding panel building system
GB201910870D0 (en) * 2019-07-30 2019-09-11 Masonry Support Systems Ltd A covering element support arrangement

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2340530A (en) 1998-08-12 2000-02-23 Ozdemir Keskin Aluminium kit formwork composite building system

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US3533206A (en) * 1968-07-16 1970-10-13 James K Passeno Jr Building block holder for fabricating veneer walls
NL8200578A (nl) * 1982-02-15 1983-09-01 Pelt & Hooykaas Isolatieplaat.
US4809470A (en) * 1986-12-23 1989-03-07 U.S. Brick, Inc. Panel system and method
DE3743166A1 (de) * 1987-12-19 1989-06-29 Franz Josef Seitner Untertapeten-platte fuer die innenisolation von raeumen
US5228937A (en) * 1991-04-03 1993-07-20 National Brick Panel Systems, Inc. Method of making a brick panel
DE4432110A1 (de) * 1994-08-19 1996-02-22 Gefinex Jackon Gmbh Bauplatte aus Kunststoff
BE1011358A3 (nl) * 1997-09-09 1999-07-06 Siersteenfabriek Heylen Naamlo Gevelpaneel en werkwijze voor het vervaardigen ervan.
AUPO965497A0 (en) * 1997-10-08 1997-10-30 H.P.M. Industries Pty Limited Method of and apparatus for conditioning or generating a voltage waveform

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2340530A (en) 1998-08-12 2000-02-23 Ozdemir Keskin Aluminium kit formwork composite building system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1496171A3 (de) * 2003-07-07 2006-06-07 HAACKE Treuhand GmbH Celle + Co. KG Wandelement für die Verkleidung von Fassaden oder dergleichen
WO2008124944A1 (en) * 2007-04-17 2008-10-23 Nuclad Wall Systems Inc. Apparatus for cladding an insulation member, a composite cladded insulation member, and methods of forming and installing same
FR2951482A1 (fr) * 2009-10-20 2011-04-22 Panneaux Sandwich Isosta Element de recouvrement pour une facade comprenant trois clins
AT13914U3 (de) * 2014-07-10 2015-06-15 Michael Tiefenthaler Isolierender Formkörper
WO2022060960A1 (en) * 2020-09-18 2022-03-24 Old Mill Brick Llc Panel for stones and related methods of use
US12098557B2 (en) 2020-09-18 2024-09-24 Old Mill Brick Llc Panel for stones and related methods of use
WO2026041872A1 (en) * 2024-08-20 2026-02-26 Marmox (Uk) Limited Building panel

Also Published As

Publication number Publication date
GB2363404A (en) 2001-12-19
GB0014769D0 (en) 2000-08-09
EP1164231A3 (de) 2003-06-04

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