EP1183281A1 - Method for producing inherently microbicidal polymer surfaces - Google Patents
Method for producing inherently microbicidal polymer surfacesInfo
- Publication number
- EP1183281A1 EP1183281A1 EP00920629A EP00920629A EP1183281A1 EP 1183281 A1 EP1183281 A1 EP 1183281A1 EP 00920629 A EP00920629 A EP 00920629A EP 00920629 A EP00920629 A EP 00920629A EP 1183281 A1 EP1183281 A1 EP 1183281A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- film
- radiation
- antimicrobial
- substrate
- minutes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
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- AIUAMYPYEUQVEM-UHFFFAOYSA-N trimethyl(2-prop-2-enoyloxyethyl)azanium Chemical compound C[N+](C)(C)CCOC(=O)C=C AIUAMYPYEUQVEM-UHFFFAOYSA-N 0.000 description 1
- UZNHKBFIBYXPDV-UHFFFAOYSA-N trimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)NCCC[N+](C)(C)C UZNHKBFIBYXPDV-UHFFFAOYSA-N 0.000 description 1
- OEIXGLMQZVLOQX-UHFFFAOYSA-N trimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCNC(=O)C=C OEIXGLMQZVLOQX-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/16—Chemical modification with polymerisable compounds
- C08J7/18—Chemical modification with polymerisable compounds using wave energy or particle radiation
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
- A01N25/10—Macromolecular compounds
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N33/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic nitrogen compounds
- A01N33/02—Amines; Quaternary ammonium compounds
- A01N33/12—Quaternary ammonium compounds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/46—Deodorants or malodour counteractants, e.g. to inhibit the formation of ammonia or bacteria
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/54—Biologically active materials, e.g. therapeutic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/04—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polycarbonamides, polyesteramides or polyimides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F291/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/20—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials
- A61L2300/204—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials with nitrogen-containing functional groups, e.g. aminoxides, nitriles, guanidines
- A61L2300/208—Quaternary ammonium compounds
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/40—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
- A61L2300/404—Biocides, antimicrobial agents, antiseptic agents
Definitions
- the invention relates to a process for the preparation of antimicrobial polymers by polymerizing amino-functionalized monomers and the use of the antimicrobial polymers thus produced.
- the invention relates to a process for the preparation of antimicrobial polymers by graft polymerization of amino-functionalized monomers on a substrate and the use of the antimicrobial substrates thus produced.
- Mucus layers often form, which cause microbial populations to rise extremely, which have a lasting impact on the quality of water, beverages and food, and can even lead to product spoilage and consumer health damage.
- Bacteria must be kept away from all areas of life where hygiene is important. This affects textiles for direct body contact, especially for the genital area and for nursing and elderly care. In addition, bacteria must be kept away from furniture and device surfaces in care stations, in particular in the area of intensive care and the care of small children, in hospitals, in particular in rooms for medical interventions and in isolation stations for critical infections and in toilets.
- Tert-butylaminoethyl methacrylate is a commercially available monomer of methacrylate chemistry and is used in particular as a hydrophilic component in copolymerizations.
- EP-PS 0 290 676 describes the use of various polyacrylates and polymethacrylates as a matrix for the immobilization of bactericidal quaternary ammonium compounds
- US Pat. No. 4,532,269 discloses a terpolymer of butyl methacrylate, tributyltin methacrylate and tert-butylaminoethyl methacrylate. This polymer is used as an antimicrobial coating for ships, the hydrophilic tert-butylaminoethyl methacrylate demanding the slow erosion of the polymer and thus the highly toxic tributyltin methacrylate active ingredient releases
- the copolymer made with aminomethacrylates is only a matrix or carrier for added microbicidal agents that can diffuse or migrate from the carrier.
- Polymers of this type lose their effect more or less quickly if the necessary "minimal inhibitory concentration" () MIK) is no longer achieved
- the present invention is therefore based on the object of developing novel, antimicrobial polymers which, if necessary, are intended as a coating to prevent the settling and spreading of bacteria on surfaces
- the present invention relates to a process for the preparation of antimicrobial polymers, characterized in that aliphatic unsaturated monomers which are functionalized at least once by a quaternary amino group are polymerized
- Suitable monomer units are all aliphatic unsaturated monomers which have at least one quaternary amino function, such as, for example, 3-methacryloylaminopropyltrimethylammonium chloride, 2-methacryloyloxyethyltrimethylammonium chloride, 2-methacryloyloxyethyltrimethylammoniummethosulfate, 3-acrylamidopropyltrimethylzimethylchloride ammonium chloride, 2-acryloyloxyethyl-4-benzoylbenzyl-dimethylammonium bromide, 2-acryloyloxyethyl-trimethylammonium methosulfate, N, N, N-trimethylammonium ethenobromide, 2-hydroxy-N, N, N-trimethyl-3 - [(2-methyl- l-oxo-2-propenyl) oxy] -ammonium propane chloride, N, N, N-trimethyl-2 - [(1-oxo-2
- the aliphatic unsaturated monomers functionalized at least once by a quaternary amino group in the process according to the invention can have a hydrocarbon radical of up to 50, preferably up to 30, particularly preferably up to 22 carbon atoms.
- the substituents of the amino group can have aliphatic or vinyl hydrocarbon radicals such as methyl, ethyl -, Propyl or acrylic radicals or cyclic hydrocarbon radicals, such as substituted or unsubstituted phenyl or cyclohexyl radicals having up to 25 carbon atoms.
- the amino group can also be substituted by keto or aldehyde groups such as acryloyl or oxo groups.
- halides such as quaternary ammonium ions can be substituted Chlorides, bromides or fluorides, the salts of mineral acids such as nitrides or sulfates and methyl sulfate are used
- the monomers used in the process according to the invention should have a molar mass below 900, preferably below 550 g / mol
- aliphatic unsaturated monomers of the general formula which are functionalized simply by a quaternary amino group are functionalized simply by a quaternary amino group
- Ri branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 50 C atoms, which can be substituted by O, N or S atoms
- R 2 , R 3 , K branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 25 C atoms, which can be substituted by O, N or S atoms
- the process according to the invention can also be carried out by polymerizing the monomers functionalized at least once by a quaternary amino group on a substrate. A physisorbed coating of the antimicrobial copolymer is obtained on the substrate
- All polymeric plastics such as polyurethanes, polyamides, polyesters and ethers, polyether block amides, polystyrene, polyvinyl chloride, polycarbonates, polyorganosiloxanes, polyolefins, polysulfones, polyisoprene, polychloroprene, polytetrafluoroethylene (PTFE), are suitable as substrate materials Copolymers and blends as well as natural and synthetic rubbers, with or without radiation-sensitive groups
- the method according to the invention can also be applied to surfaces of lacquered or otherwise plastic, metal, glass or wood bodies
- the antimicrobial polymers can be obtained by graft polymerization of a substrate with an aliphatic unsaturated monomer functionalized at least simply by a quaternary amino group.
- the grafting of the substrate enables the antimicrobial polymer to be covalently bound to the substrate how the plastics already mentioned are used
- the surfaces of the substrates can be activated before the graft copolymerization using a number of methods. All standard methods for activating polymeric surfaces can be used here.
- the activation of the substrate before the graft polymerization is carried out by UV radiation, plasma treatment, corona treatment, flame treatment, ozonization, electrical discharge of ⁇ -radiation, methods used
- the surfaces are expediently freed of oils, fats or other contaminants beforehand in a known manner by means of a solvent
- the substrates can be activated by UV radiation in the wavelength range 170-400 nm, preferably 170-250 nm.
- a suitable radiation source is, for example, a UV excimer device HERAEUS Noblelight, Hanau, Germany.
- mercury vapor lamps are also suitable for substrate activation if they are emit significant amounts of radiation in the areas mentioned
- the exposure time is generally 0 1 seconds to 20 minutes, preferably 1 second to 10 minutes
- the activation of the standard polymers with UV radiation can also be carried out with an additional photosensitizer.
- the photosensitizer such as benzophenone
- the activation can also be achieved by plasma treatment using an RF or microwave plasma (Hexagon, Fa Technics Plasma, 85551 Kirchheim, Germany) in air, nitrogen or argon atmosphere.
- the exposure times are generally 2 seconds to 30 minutes, preferably 5 seconds up to 10 minutes
- the energy input for laboratory devices is between 100 and 500 W, preferably between 200 and 300 W.
- Corona devices SOFTAL, Hamburg, Germany
- the exposure times in this case are generally 1 to 10 minutes, preferably 1 to 60 seconds
- Activation by electrical discharge, electron or ⁇ -rays (e.g. from a cobalt 60 source) and ozonization enable short exposure times, which are generally 0 1 to 60 seconds
- Flaming substrate surfaces also leads to their activation.
- Suitable devices in particular those with a barrier flame front, can be easily built or, for example, obtained from ARCOTEC, 71297 Monsheim, Germany. They can be operated with hydrocarbons or hydrogen as fuel gas In any case, damaging overheating of the substrate must be avoided, which is easily achieved by intimate contact with a cooled metal surface on the surface of the substrate facing away from the flame side.
- Activation by flame is accordingly limited to relatively thin, flat substrates.
- the exposure times generally amount to 0 1 second to 1 minute, preferably 0 5 to 2 seconds, all of which are non-luminous flames and the distances between the substrate surfaces and the outer flame front are 0 2 to 5 cm, preferably 0 5 to 2 cm
- the substrate surfaces activated in this way are coated using known methods, such as dipping, spraying or brushing, with aliphatic unsaturated monomers which are at least simply functionalized by a quaternary amino group, if appropriate in solution.
- Water and water / ethanol mixtures have retained as solvents, however are also other solvents can be used, provided they have sufficient bulk for the monomers and wet the substrate surfaces well.
- Other solvents are, for example, ethanol, methanol, methyl ethyl ketone, diethyl ether, dioxane, hexane, heptane, benzene, toluene, chloroform, dichloromethane, tetrahydrofuran and acetonitrile solutions with monomer-containing substances from 1 to 10% by weight, for example with about 5% by weight, have been found to be effective in practice and generally give coherent coatings covering the substrate surface with layer thicknesses which can be more than 0.1 ⁇ m in one pass Monomers
- Mercury vapor lamps are also suitable here, provided they emit considerable amounts of radiation in the areas mentioned.
- the exposure times are generally 10 seconds to 30 minutes, preferably 2 to 15 minutes
- graft copolymerization can also be achieved by a process which is described in European patent application 0 872 512 and is based on a graft polymerization of swollen monomer and initiator molecules
- aliphatically unsaturated monomers can be used, in addition to the monomers functionalized by a quaternary amino group.
- an aliphatic unsaturated monomer functionalized at least once by a quaternary amine group with acrylates or methacrylates for example acrylic acid, tert-butyl methacrylate or methyl methacrylate, can be used as the monomer mixture.
- Styrene, vinyl chloride, vinyl ether, acrylamides, acrylonitriles, olefins (ethylene, propylene, butylene, isobutylene), allyl compounds, vinyl ketones, vinyl acetic acid, vinyl acetate or vinyl esters can be used
- the antimicrobial polymers made from aliphatic unsaturated monomers, which are functionalized at least simply by a quaternary amino group, produced by the process according to the invention show a microbicidal or antimicrobial behavior even without grafting onto a substrate surface If the process according to the invention is used directly on the substrate surface without grafting, customary free-radical initiators can be added.
- the initiators are azonitriles, alkyl peroxides, hydroperoxides, acyl peroxides, peroxoketones, peresters, peroxocarbonates, peroxodisulfate, persulfate and all customary photoinitiators such as, for example, ⁇ -acetophenone -Using hydroxy ketones, dimethyl ketals and benzophenone.
- the polymerization can also be initiated thermally or, as already stated, by electromagnetic radiation, such as UV light or ⁇ radiation
- the present invention further relates to the use of the antimicrobial polymers produced according to the invention for the production of antimicrobially active products and the products thus produced as such.
- the products can contain or consist of modified polymer substrates according to the invention.
- modified polymer substrates according to the invention are preferably based on polyamides, polyurethanes, Polyether block amides, polyester amides or imides, PVC, polyolefins, silicones, polysiloxanes, polymethacrylate or polyterephthalates, which have surfaces modified with the polymers produced according to the invention
- Antimicrobial products of this type are, for example, and in particular machine parts for food processing, components of air conditioning systems, roofing, bathroom and toilet articles, cake articles, components of sanitary facilities, components of animal cages and dwellings, toys, components in water systems, food packaging, operating elements (touch panel ) of devices and contact lenses
- the present invention also relates to the use of the polymer substrates modified on the surface with the antimicrobial polymers produced according to the invention for the production of hygiene products or medical articles.
- hygiene products are, for example, toothbrushes, toilet seats, combs and packaging materials also other objects that may come into contact with many people, such as telephone listeners, Handrails of stairs, door and window handles as well as holding straps and handles in public transport.
- Medical technology articles are eg catheters, tubes, cover foils or surgical cutlery
- Graft polymers can be used wherever bacteria-free, ie microbicidal surfaces or surfaces with non-stick properties are important
- microbicidal polymers produced by the process according to the invention are, in particular, lacquers, protective coatings or coatings in the following
- Machine parts air conditioning systems ion exchangers, process water, solar systems,
- example 1 A polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus.
- the film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is countercurrently flowed with 20 ml of a mixture of 3 g of 2-methacryloyloxyethyltrimethylammonium chloride (Aldrich), 57 g of demineralized water and 40 g of methanol are coated.
- the radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm.
- the radiation is started, the exposure time is 15 minutes.
- the film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water.
- the film is then dried in vacuo for 12 hours at 50 ° C.
- the film is then 5 times 6 hours in water Extracted 30 ° C, then dried at 50 ° C for 12 hours
- a coated piece of film from Example 1 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 30 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined dropped from 10 7 to 10 3
- a coated piece of film from Example 1 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 4
- Example 2 A polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus.
- the film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is exposed to 20 ml of a mixture in a protective gas countercurrent 3 g of 2-methacryloyloxyethyltrimethylammonium methosulfate (from Aldrich), 57 g of demineralized water and 40 g of methanol are coated.
- the radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm.
- the radiation is started, the exposure time is 15 minutes.
- the film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water.
- the film is then dried in vacuo at 50 ° C. for 12 hours.
- the film is then 5 times 6 hours in water extracted at 30 ° C, then dried at 50 ° C for 12 hours net
- a coated piece of film from Example 2 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined more detectable from Staphylococcus aureus
- a coated piece of film from Example 2 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined dropped from 10 7 to 10 2
- a polyamide 12 film is exposed to the 172 nm radiation of an excimer radiation source from Heraeus for 2 minutes at a pressure of 1 mbar.
- the film activated in this way is placed under The protective gas is placed in a radiation reactor and fixed.
- the film is then coated in a protective gas countercurrent with 20 ml of a mixture of 3 g of 3-acrylamidopropyltrimethylammonium chloride (Aldrich), 57 g of demineralized water and 40 g of methanol.
- Aldrich 3-acrylamidopropyltrimethylammonium chloride
- the radiation chamber is closed and at a distance of 10 cm placed under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm.
- the radiation is started, the exposure time is 15 minutes.
- the film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water.
- the film is then 12 Hours dried at 50 ° C under vacuum Then the film is extracted 5 times 6 hours in water at 30 ° C, then dried at 50 ° C for 12 hours
- Example 3a A coated piece of film from example 3 (5 ⁇ 4 cm) is placed in 30 ml of a test germ suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test germ suspension is removed, and the number of germs in the test mixture is determined Staphylococcus aureus germs no longer detectable
- a coated piece of film from Example 3 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 3
- Example 4 A polyamide 12 film is exposed to the 172 nm radiation of an excimer radiation source from Heraeus for 2 minutes at a pressure of 1 mbar.
- the film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon Shielding gas countercurrent with 20 ml of a mixture of 3 g of 2-methacryloyloxyethyltrimethylammonium chloride (Aldrich), 2 g of methyl methacrylate (Aldrich) and 95 g of methanol.
- Aldrich 2-methacryloyloxyethyltrimethylammonium chloride
- Aldrich 2-methacryloyloxyethyltrimethylammonium chloride
- Aldrich methyl methacrylate
- the radiation chamber is closed and placed 10 cm below an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm.
- the irradiation is started, the exposure time is 15 minutes.
- the film is then removed and rinsed with 30 ml of methanol.
- the film is then dried in vacuo for 12 hours at 50 ° C.
- the film is then 5 times 6 in water Extracted for hours at 30 ° C, then dried at 50 ° C for 12 hours.
- the back of the film is then treated in the same way, so that a polyamide film coated with grafted polymer on both sides is finally obtained
- a coated piece of film from example 4 (5 ⁇ 4 cm) is placed in 30 ml of a test germ suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test germ suspension is removed, and the number of germs in the test mixture is determined. After this time there are no germs more detectable from Staphylococcus aureus
- Example 4b A coated piece of film from example 4 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined the bacterial count dropped from 10 7 to 10 3
- a polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus.
- the film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is exposed to 20 ml of a mixture in a protective gas countercurrent 3 g of 2-methacryloyloxyethyltrimethylammonium methosulfate (from Aldrich), 2 g of methyl methacrylate (from Aldrich) and 95 g of methanol
- the radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of 308 nm.
- the radiation is started, the exposure time is 15 minutes.
- the film is then removed and rinsed with 30 ml of methanol.
- the film is then dried in vacuo for 12 hours at 50 ° C.
- the film is extracted 5 times 6 hours in water at 30 ° C., then dried at 50 ° C. for 12 hours.
- the back of the film is then treated in the same way so that finally a polyamide film coated with grafted polymer on both sides
- a coated piece of film from Example 5 (5 ⁇ 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined more detectable from Staphylococcus aureus
- a coated piece of film from Example 5 (5 ⁇ 4 cm) is placed in 30 ml of a test germ suspension from Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test germ suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 3
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Abstract
The invention relates to a method for producing antimicrobial polymers by polymerizing aliphatically unsaturated monomers that are at least mono-functionalized by a quaternary amino group. The antimicrobial polymers produced according to the invention can be used as microbicidal paints, protective coats or coatings, e.g. on hygiene products or in the area of medicine.
Description
Verfahren zur Herstellung inhärent mikrobizider PolvmeroberflächenProcess for the production of inherently microbicidal polymer surfaces
Die Erfindung betrifft ein Verfahren zur Herstellung antimikrobielier Polymere durch Polymerisation von aminofunktionalisierten Monomeren und die Verwendung der so hergestellten antimikrobiellen Polymere.The invention relates to a process for the preparation of antimicrobial polymers by polymerizing amino-functionalized monomers and the use of the antimicrobial polymers thus produced.
Desweiteren betrifft die Erfindung ein Verfahren zur Herstellung antimikrobielier Polymere durch Pfropfpolymerisation von aminofunktionalisierten Monomeren auf einem Substrat und die Verwendung der so hergestellten antimikrobiellen Substrate.Furthermore, the invention relates to a process for the preparation of antimicrobial polymers by graft polymerization of amino-functionalized monomers on a substrate and the use of the antimicrobial substrates thus produced.
Besiedlungen und Ausbreitungen von Bakterien auf Oberflächen von Rohrleitungen, Behältern oder Verpackungen sind im hohen Maße unerwünscht. Es bilden sich häufig Schleimschichten, die Mikrobenpopulationen extrem ansteigen lassen, die Wasser-, Getränke- und Lebensmittelqualitäten nachhaltig beeinträchtigen und sogar zum Verderben der Ware sowie zur gesundheitlichen Schädigung der Verbraucher fuhren können.Colonization and spreading of bacteria on surfaces of pipelines, containers or packaging are highly undesirable. Mucus layers often form, which cause microbial populations to rise extremely, which have a lasting impact on the quality of water, beverages and food, and can even lead to product spoilage and consumer health damage.
Aus allen Lebensbereichen, in denen Hygiene von Bedeutung ist, sind Bakterien fernzuhalten. Davon betroffen sind Textilien für den direkten Körperkontakt, insbesondere für den Intimbereich und für die Kranken- und Altenpflege. Außerdem sind Bakterien fernzuhalten von Möbel- und Geräteoberflächen in Pflegestationen, insbesondere im Bereich der Intensivpflege und der Kleinstkinder-Pflege, in Krankenhäusern, insbesondere in Räumen für medizinische Eingriffe und in Isolierstationen für kritische Infektionsfälle sowie in Toiletten.Bacteria must be kept away from all areas of life where hygiene is important. This affects textiles for direct body contact, especially for the genital area and for nursing and elderly care. In addition, bacteria must be kept away from furniture and device surfaces in care stations, in particular in the area of intensive care and the care of small children, in hospitals, in particular in rooms for medical interventions and in isolation stations for critical infections and in toilets.
Gegenwärtig werden Geräte, Oberflächen von Möbeln und Textilien gegen Bakterien im Bedarfsfall oder auch vorsorglich mit Chemikalien oder deren Lösungen sowie Mischungen behandelt, die als Desinfektionsmittel mehr oder weniger breit und massiv antimikrobiell wirken. Solche chemischen Mittel wirken unspezifisch, sind häufig selbst toxisch oder reizend oder bilden gesundheitlich bedenkliche Abbauprodukte. Häufig zeigen sich auch Unverträglichkeiten bei entsprechend sensibilisierten Personen.Devices, surfaces of furniture and textiles against bacteria are currently being treated as necessary or as a precautionary measure with chemicals or their solutions as well as mixtures that act as a disinfectant, more or less broadly and massively antimicrobially. Such chemical agents have a non-specific effect, are often themselves toxic or irritating or form degradation products which are harmful to health. Often, intolerances also appear in people who are appropriately sensitized.
Eine weitere Vorgehensweise gegen oberflächige Bakterienausbreitungen stellt die Einarbeitung antimikrobiell wirkender Substanzen in eine Matrix dar.
Tert -Butylaminoethylmethacrylat ist ein handelsübliches Monomer der Methacrylatchemie und wird insbesondere als hydrophiler Bestandteil in Copolymerisationen eingesetzt So wird in EP-PS 0 290 676 der Einsatz verschiedener Polyacrylate und Polymethacrylate als Matrix für die Immobilisierung von bakteriziden quaternaren Ammoniumverbindungen beschriebenAnother way of preventing surface bacteria from spreading is to incorporate antimicrobial substances into a matrix. Tert-butylaminoethyl methacrylate is a commercially available monomer of methacrylate chemistry and is used in particular as a hydrophilic component in copolymerizations. EP-PS 0 290 676 describes the use of various polyacrylates and polymethacrylates as a matrix for the immobilization of bactericidal quaternary ammonium compounds
Aus einem anderen technischen Bereich offenbart US-PS 4 532 269 ein Terpolymer aus Butylmethacrylat, Tributylzinnmethacrylat und tert -Butylaminoethylmethacrylat Dieses Polymer wird als antimikrobielier Schiffsanstrich verwendet, wobei das hydrophile tert - Butylaminoethylmethacrylat die langsame Erosion des Polymers fordert und so das hochtoxische Tributylzinnmethacrylat als antimikrobiellen Wirkstoff freisetztFrom another technical field, US Pat. No. 4,532,269 discloses a terpolymer of butyl methacrylate, tributyltin methacrylate and tert-butylaminoethyl methacrylate. This polymer is used as an antimicrobial coating for ships, the hydrophilic tert-butylaminoethyl methacrylate demanding the slow erosion of the polymer and thus the highly toxic tributyltin methacrylate active ingredient releases
In diesen Anwendungen ist das mit Aminomethacrylaten hergestellte Copolymer nur Matrix oder Tragersubstanz für zugesetzte mikrobizide Wirkstoffe, die aus dem Tragerstoff diffundieren oder migrieren können Polymere dieser Art verlieren mehr oder weniger schnell ihre Wirkung, wenn an der Oberfläche die notwendige „minimale inhibitorische Konzentration,, (MIK) nicht mehr erreicht wirdIn these applications, the copolymer made with aminomethacrylates is only a matrix or carrier for added microbicidal agents that can diffuse or migrate from the carrier. Polymers of this type lose their effect more or less quickly if the necessary "minimal inhibitory concentration" () MIK) is no longer achieved
Aus den europaischen Patentanmeldungen 0 862 858 und 0 862 859 ist bekannt, daß Homo- und Copolymere von tert -Butylaminoethylmethacrylat, einem Methacrylsaureester mit quartarer Aminofunktion, inhärent mikrobizide Eigenschaften besitzen Um unerwünschten Anpassungsvorgangen der mikrobiellen Lebensformen, gerade auch in Anbetracht der aus der Antibiotikaforschung bekannten Resistenzentwicklungen von Keimen, wirksam entgegenzutreten, müssen auch zukunftig Systeme auf Basis neuartiger Zusammensetzungen und verbesserter Wirksamkeit entwickelt werdenFrom European patent applications 0 862 858 and 0 862 859 it is known that homo- and copolymers of tert-butylaminoethyl methacrylate, a methacrylic acid ester with a quaternary amino function, have inherent microbicidal properties in order to undesirably adapt the microbial life forms, especially in view of those known from antibiotic research Resistance developments of germs to counteract effectively must also be developed in the future systems based on new compositions and improved effectiveness
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, neuartige, antimikrobiell wirksame Polymere zu entwickeln Diese sollen ggf als Beschichtung die Ansiedelung und Verbreitung von Bakterien auf Oberflachen verhindernThe present invention is therefore based on the object of developing novel, antimicrobial polymers which, if necessary, are intended as a coating to prevent the settling and spreading of bacteria on surfaces
Es wurde nun überraschend gefunden, daß durch Polymerisation von aliphatisch ungesättigten Monomeren, die mindestens einfach durch eine quartare Aminogruppe fünktionalisiert sind, Polymere mit einer Oberflache erhalten werden, die dauerhaft mikrobizid ist, durch Losemittel
und physikalische Beanspruchung nicht angegriffen wird und keine Migration zeigen Dabei ist es nicht notig, weitere biozide Wirkstoffe einzusetzenIt has now surprisingly been found that by polymerizing aliphatic unsaturated monomers which are functionalized at least simply by a quaternary amino group, polymers having a surface area which is permanently microbicidal are obtained by means of solvents and physical stress is not attacked and shows no migration. It is not necessary to use other biocidal agents
Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung von antimikrobiellen Polymeren, dadurch gekennzeichnet, daß aliphatisch ungesättigte Monomere, die mindestens einfach durch eine quartare Aminogruppe funktionahsiert sind, polymerisiert werdenThe present invention relates to a process for the preparation of antimicrobial polymers, characterized in that aliphatic unsaturated monomers which are functionalized at least once by a quaternary amino group are polymerized
Als Monomerbausteine eignen sich alle aliphatisch ungesättigten Monomere, die zumindest eine quartare Aminofunktion besitzen, wie z B 3-Methacryloylaminopropyl-trimethylammo- niumchlorid, 2- Methacryloyloxyethyl-trimethylammoniumchlorid, 2-Methacryloyloxyethyl- trimethylammoniummetho sulfat, 3 - Acrylamidopropyl-trimethylammoniumchlorid, Trime- thylvinylbenzyl-ammoniumchlorid, 2-Acryloyloxyethyl-4-benzoylbenzyl-dimethylammoni- umbromid, 2-Acryloyloxyethyl-trimethylammoniummethosulfat, N,N,N-Trimethylammonium- ethenbromid, 2-Hydroxy-N,N,N-trimethyl-3-[(2-methyl-l-oxo-2-propenyl)oxy]-ammo- niumpropanchlorid, N,N,N-Trimethyl-2-[( 1 -oxo-2-propenyl)oxy]-ammoniumethan-methyl- sulfate, N,N-Diethyl-N-methyl-2-[( 1 -oxo-2-propenyl)oxy]-ammoniumethan-methylsulfate, N,N,N-Trimethyl-2-[(l-oxo-2-propenyl)oxy]-ammoniumethanchlorid, N,N,N-Trimethyl-2-[(2- methyl-l-oxo-2-propenyl)oxy]-ammoniumethanchlorid, N,N,N-Trimethyl-2-[(2-methyl-l-oxo- 2-propenyl)oxy]-ammoniumethan-methylsulfat, N,N,N-triethyl-2-[( 1 -oxo-2-propenyl)amιno]- ammoniumethanSuitable monomer units are all aliphatic unsaturated monomers which have at least one quaternary amino function, such as, for example, 3-methacryloylaminopropyltrimethylammonium chloride, 2-methacryloyloxyethyltrimethylammonium chloride, 2-methacryloyloxyethyltrimethylammoniummethosulfate, 3-acrylamidopropyltrimethylzimethylchloride ammonium chloride, 2-acryloyloxyethyl-4-benzoylbenzyl-dimethylammonium bromide, 2-acryloyloxyethyl-trimethylammonium methosulfate, N, N, N-trimethylammonium ethenobromide, 2-hydroxy-N, N, N-trimethyl-3 - [(2-methyl- l-oxo-2-propenyl) oxy] -ammonium propane chloride, N, N, N-trimethyl-2 - [(1-oxo-2-propenyl) oxy] -ammoniumethane-methyl-sulfate, N, N-diethyl- N-methyl-2 - [(1-oxo-2-propenyl) oxy] ammonium ethane methyl sulfate, N, N, N-trimethyl-2 - [(l-oxo-2-propenyl) oxy] ammonium ethane chloride, N, N, N-Trimethyl-2 - [(2-methyl-1-oxo-2-propenyl) oxy] ammonium ethane chloride, N, N, N-Trimethyl-2 - [(2-methyl-1-oxo-2-propenyl ) oxy] ammonium ethane methyl sulfate, N, N, N-triethyl -2 - [(1-oxo-2-propenyl) amιno] - ammonium ethane
Die im erfindungsgemaßen Verfahren eingesetzten mindestens einfach durch eine quartare Aminogruppe fünktionalisierten, aliphatisch ungesättigten Monomeren können einen Kohlenwasserstoffrest von bis zu 50, bevorzugt bis zu 30, besonders bevorzugt bis zu 22 Kohlenstoffatomen aufweisen Die Substituenten der Aminogruppe können aliphatische oder vinylische Kohlenwasserstoffreste wie Methyl-, Ethyl-, Propyl- oder Acrylreste oder cyclische Kohlenwasserstoffreste wie substituierte oder unsubstituierte Phenyl- oder Cyclohexylreste mit bis zu 25 Kohlenstoffatomen aufweisen Weiterhin kann die Aminogruppe auch durch Keto- oder Aldehydgruppen wie Acryloyl- oder Oxogruppen substituiert sein Als Gegenion der quartaren Amoniumionen können z B Halogenide wie Chloride, Bromide oder Fluoride, die Salze der Mineralsauren wie Nitride oder Sulfate sowie Methylsulfat eingesetzt werden
Um eine ausreichende Polymerisationsgeschwindigkeit zu erreichen, sollten die im erfindungsgemaßen Verfahren eingesetzten Monomere eine Molmasse unter 900, bevorzugt unter 550 g/mol aufweisenThe aliphatic unsaturated monomers functionalized at least once by a quaternary amino group in the process according to the invention can have a hydrocarbon radical of up to 50, preferably up to 30, particularly preferably up to 22 carbon atoms. The substituents of the amino group can have aliphatic or vinyl hydrocarbon radicals such as methyl, ethyl -, Propyl or acrylic radicals or cyclic hydrocarbon radicals, such as substituted or unsubstituted phenyl or cyclohexyl radicals having up to 25 carbon atoms. Furthermore, the amino group can also be substituted by keto or aldehyde groups such as acryloyl or oxo groups. For example, halides such as quaternary ammonium ions can be substituted Chlorides, bromides or fluorides, the salts of mineral acids such as nitrides or sulfates and methyl sulfate are used In order to achieve a sufficient polymerization rate, the monomers used in the process according to the invention should have a molar mass below 900, preferably below 550 g / mol
In einer besonderen Ausführungsform der vorliegenden Erfindung können einfach durch eine quartare Aminogruppe fünktionalisierte aliphatische ungesättigte Monomere der allgemeinen FormelIn a particular embodiment of the present invention, aliphatic unsaturated monomers of the general formula which are functionalized simply by a quaternary amino group
mit Ri Verzweigter, unverzweigter oder cyclischer, gesättigter oder ungesättigter Kohlenwasserstoffrest mit bis zu 50 C-Atomen, die durch O-, N- oder S-Atome substituiert sein können, R2, R3, K. Verzweigter, unverzweigter oder cyclischer, gesättigter oder ungesättigter Kohlenwasserstoffrest mit bis zu 25 C-Atomen, die durch O-, N- oder S-Atome substituiert sein können, wobei R2, R3, t gleich oder verschieden sind und X F, Cl", Br_, F, SO4 2", SO3 2", CH,SO,\ CH,CO2 ", C2O4 2", CO,2", PO,1", PO3 2", NO3 ", NO2 ", NO", CN", SCN", CNO", CIO", ClO2 ", ClO3 ", ClO4 " eingesetzt werdenwith Ri branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 50 C atoms, which can be substituted by O, N or S atoms, R 2 , R 3 , K. branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 25 C atoms, which can be substituted by O, N or S atoms, where R 2 , R 3 , t are identical or different and XF, Cl " , Br _ , F, SO 4 2 " , SO 3 2" , CH, SO, \ CH, CO 2 " , C 2 O 4 2" , CO, 2 " , PO, 1" , PO 3 2 " , NO 3 " , NO 2 " , NO " , CN " , SCN " , CNO " , CIO " , ClO 2 " , ClO 3 " , ClO 4 " can be used
Das erfindungsgemaße Verfahren kann auch durch Polymerisation der mindestens einfach durch eine quartare Aminogruppe fünktionalisierten Monomere auf einem Substrat durchgeführt werden Es wird eine physisorbierte Beschichtung aus dem antimikrobiellen Copolymer auf dem Substrat erhaltenThe process according to the invention can also be carried out by polymerizing the monomers functionalized at least once by a quaternary amino group on a substrate. A physisorbed coating of the antimicrobial copolymer is obtained on the substrate
Als Substratmaterialien eigenen sich vor allem alle polymeren Kunststoffe, wie z B Polyurethane, Polyamide, Polyester und -ether, Polyetherblockamide, Polystyrol, Poly- vinylchlorid, Polycarbonate, Polyorganosiloxane, Polyolefine, Polysulfone, Polyisopren, Poly- Chloropren, Polytetrafluorethylen (PTFE), entsprechende Copolymere und Blends sowie naturliche und synthetische Kautschuke, mit oder ohne strahlungssensitive Gruppen Das
erfindungsgemaße Verfahren laßt sich auch auf Oberflachen von lackierten oder anderweitig mit Kunststoffbeschichteten Metall-, Glas- oder Holzkorpern anwendenAll polymeric plastics, such as polyurethanes, polyamides, polyesters and ethers, polyether block amides, polystyrene, polyvinyl chloride, polycarbonates, polyorganosiloxanes, polyolefins, polysulfones, polyisoprene, polychloroprene, polytetrafluoroethylene (PTFE), are suitable as substrate materials Copolymers and blends as well as natural and synthetic rubbers, with or without radiation-sensitive groups The method according to the invention can also be applied to surfaces of lacquered or otherwise plastic, metal, glass or wood bodies
In einer weiteren Ausführungsform der vorliegenden Erfindung können die antimikrobiellen Polymere durch Pfropfpolymerisation eines Substrats mit einem mindestens einfach durch eine quartare Aminogruppe fünktionalisierten, aliphatisch ungesättigten Monomeren erhalten werden Die Pfropfung des Substrats ermöglicht eine kovalente Anbindung des antimikrobiellen Polymers an das Substrat Als Substrate können alle polymeren Materialien, wie die bereits genannten Kunststoffe eingesetzt werdenIn a further embodiment of the present invention, the antimicrobial polymers can be obtained by graft polymerization of a substrate with an aliphatic unsaturated monomer functionalized at least simply by a quaternary amino group. The grafting of the substrate enables the antimicrobial polymer to be covalently bound to the substrate how the plastics already mentioned are used
Die Oberflachen der Substrate können vor der Pfropfcopolymerisation nach einer Reihe von Methoden aktiviert werden Hier können alle Standardmethoden zur Aktivierung von polymeren Oberflachen zum Einsatz kommen, Beispielsweise ist die Aktivierung des Substrats vor der Pfropfpolymerisation durch UV- Strahlung, Plasmabehandlung, Coronabehandlung, Beflammung, Ozonisierung, elektrische Entladung der γ-Strahlung, eingesetzte Methoden Zweckmäßig werden die Oberflachen zuvor in bekannter Weise mittels eines Losemittels von Ölen, Fetten oder anderen Verunreinigungen befreitThe surfaces of the substrates can be activated before the graft copolymerization using a number of methods. All standard methods for activating polymeric surfaces can be used here. For example, the activation of the substrate before the graft polymerization is carried out by UV radiation, plasma treatment, corona treatment, flame treatment, ozonization, electrical discharge of γ-radiation, methods used The surfaces are expediently freed of oils, fats or other contaminants beforehand in a known manner by means of a solvent
Die Aktivierung der Substrate kann durch UV-Strahlung im Wellenlangenbereich 170- 400 nm, bevorzugt 170-250 nm erfolgen Eine geeignete Strahlenquelle ist z B ein UV-Excimer-Gerat HERAEUS Noblelight, Hanau, Deutschland Aber auch Quecksilberdampflampen eignen sich zur Substrataktivierung, sofern sie erhebliche Strahlungsanteile in den genannten Bereichen emittieren Die Expositionszeit betragt im allgemeinen 0 1 Sekunden bis 20 Minuten, vorzugsweise 1 Sekunde bis 10 MinutenThe substrates can be activated by UV radiation in the wavelength range 170-400 nm, preferably 170-250 nm. A suitable radiation source is, for example, a UV excimer device HERAEUS Noblelight, Hanau, Germany. However, mercury vapor lamps are also suitable for substrate activation if they are emit significant amounts of radiation in the areas mentioned The exposure time is generally 0 1 seconds to 20 minutes, preferably 1 second to 10 minutes
Die Aktivierung der Standardpolymeren mit UV-Strahlung kann weiterhin mit einem zusatzlichen Photosensibilisator erfolgen Hierzu wird der Photosensibilisator, wie z B Benzophenon auf die Substratoberflache aufgebracht und bestrahlt Dies kann ebenfalls mit einer Quecksilberdampflampe mit Expositionszeiten von 0 1 Sekunden bis 20 Minuten, vorzugsweise 1 Sekunde bis 10 Minuten, erfolgen
Die Aktivierung kann erfindungsgemaß auch durch Plasmabehandlung mittels eines RF- oder Mikrowellenplasma (Hexagon, Fa Technics Plasma, 85551 Kirchheim, Deutschland) in Luft, Stickstoff- oder Argon-Atmosphare erreicht werden Die Expositionszeiten betragen im allgemeinen 2 Sekunden bis 30 Minuten, vorzugsweise 5 Sekunden bis 10 Minuten Der Energieeintrag liegt bei Laborgeraten zwischen 100 und 500 W, vorzugsweise zwischen 200 und 300 WThe activation of the standard polymers with UV radiation can also be carried out with an additional photosensitizer. For this purpose, the photosensitizer, such as benzophenone, is applied to the substrate surface and irradiated.This can also be done with a mercury vapor lamp with exposure times of from 0 seconds to 20 minutes, preferably from 1 second to 10 minutes According to the invention, the activation can also be achieved by plasma treatment using an RF or microwave plasma (Hexagon, Fa Technics Plasma, 85551 Kirchheim, Germany) in air, nitrogen or argon atmosphere. The exposure times are generally 2 seconds to 30 minutes, preferably 5 seconds up to 10 minutes The energy input for laboratory devices is between 100 and 500 W, preferably between 200 and 300 W.
Weiterhin lassen sich auch Corona-Gerate (Fa SOFTAL, Hamburg, Deutschland) zur Aktivierung verwenden Die Expositionszeiten betragen in diesem Falle in der Regel 1 bis 10 Minuten, vorzugsweise 1 bis 60 SekundenCorona devices (SOFTAL, Hamburg, Germany) can also be used for activation. The exposure times in this case are generally 1 to 10 minutes, preferably 1 to 60 seconds
Die Aktivierung durch elektrische Entladung, Elektronen- oder γ-Strahlen (z B aus einer Kobalt-60-Quelle) sowie die Ozonisierung ermöglicht kurze Expositionszeiten, die im allgemeinen 0 1 bis 60 Sekunden betragenActivation by electrical discharge, electron or γ-rays (e.g. from a cobalt 60 source) and ozonization enable short exposure times, which are generally 0 1 to 60 seconds
Eine Beflammung von Substrat-Oberflachen führt ebenfalls zu deren Aktivierung Geeignete Gerate, insbesondere solche mit einer Barriere-Flammfront, lassen sich auf einfache Weise bauen oder beispielsweise beziehen von der Fa ARCOTEC, 71297 Monsheim, Deutschland Sie können mit Kohlenwasserstoffen oder Wasserstoff als Brenngas betrieben werden In jedem Fall muß eine schädliche Uberhitzung des Substrats vermieden werden, was durch innigen Kontakt mit einer gekühlten Metallflache auf der von der Beflammungsseite abgewandten Substratoberflache leicht erreicht wird Die Aktivierung durch Beflammung ist dementsprechend auf verhältnismäßig dünne, flachige Substrate beschrankt Die Expositionszeiten belaufen sich im allgemeinen auf 0 1 Sekunde bis 1 Minute, vorzugsweise 0 5 bis 2 Sekunden, wobei es sich ausnahmslos um nicht leuchtende Flammen behandelt und die Abstände der Substratoberflachen zur äußeren Flammenfront 0 2 bis 5 cm, vorzugsweise 0 5 bis 2 cm betragenFlaming substrate surfaces also leads to their activation. Suitable devices, in particular those with a barrier flame front, can be easily built or, for example, obtained from ARCOTEC, 71297 Monsheim, Germany. They can be operated with hydrocarbons or hydrogen as fuel gas In any case, damaging overheating of the substrate must be avoided, which is easily achieved by intimate contact with a cooled metal surface on the surface of the substrate facing away from the flame side. Activation by flame is accordingly limited to relatively thin, flat substrates. The exposure times generally amount to 0 1 second to 1 minute, preferably 0 5 to 2 seconds, all of which are non-luminous flames and the distances between the substrate surfaces and the outer flame front are 0 2 to 5 cm, preferably 0 5 to 2 cm
Die so aktivierten Substratoberflachen werden nach bekannten Methoden, wie Tauchen, Sprühen oder Streichen, mit aliphatisch ungesättigten Monomeren, die mindestens einfach durch eine quartare Aminogruppe funktionahsiert sind, gegebenenfalls in Losung, beschichtet Als Losemittel haben sich Wasser und Wasser-Ethanol-Gemische bewahrt, doch sind auch
andere Losemittel verwendbar, sofern sie ein ausreichendes Losevermogen für die Monomeren aufweisen und die Substratoberflachen gut benetzen Weitere Losungsmittel sind beispielsweise Ethanol, Methanol, Methylethylketon, Diethylether, Dioxan, Hexan, Heptan, Benzol, Toluol, Chloroform, Dichlormethan, Tetrahydrofüran und Acetonitril Losungen mit Monomerengehahen von 1 bis 10 Gew -%, beispielsweise mit etwa 5 Gew -% haben sich in der Praxis bewahrt und ergeben im allgemeinen in einem Durchgang zusammenhangende, die Substratoberflache bedeckende Beschichtungen mit Schichtdicken, die mehr als 0 1 μm betragen können Die Propfcopolymerisation der auf die aktivierten Oberflächen aufgebrachten Monomeren kann zweckmäßig durch Strahlen im kurzwelligen Segment des sichtbaren Bereiches oder im langwelligen Segment des UV-Bereiches der elektromagnetischen Strahlung initiiert werden Gut geeignet ist z B die Strahlung eines UV-Excimers der Wellenlangen 250 bis 500 nm, vorzugsweise von 290 bis 320 nm Auch hier sind Quecksilberdampflampen geeignet, sofern sie erhebliche Strahlungsanteile in den genannten Bereichen emittieren Die Expositionszeiten betragen im allgemeinen 10 Sekunden bis 30 Minuten, vorzugsweise 2 bis 15 MinutenThe substrate surfaces activated in this way are coated using known methods, such as dipping, spraying or brushing, with aliphatic unsaturated monomers which are at least simply functionalized by a quaternary amino group, if appropriate in solution. Water and water / ethanol mixtures have retained as solvents, however are also other solvents can be used, provided they have sufficient bulk for the monomers and wet the substrate surfaces well.Other solvents are, for example, ethanol, methanol, methyl ethyl ketone, diethyl ether, dioxane, hexane, heptane, benzene, toluene, chloroform, dichloromethane, tetrahydrofuran and acetonitrile solutions with monomer-containing substances from 1 to 10% by weight, for example with about 5% by weight, have been found to be effective in practice and generally give coherent coatings covering the substrate surface with layer thicknesses which can be more than 0.1 μm in one pass Monomers applied to activated surfaces can expediently be initiated by radiation in the short-wave segment of the visible region or in the long-wave segment of the UV region of the electromagnetic radiation. For example, radiation from a UV excimer of the wavelengths 250 to 500 nm, preferably from 290 to 32 nm, is particularly suitable 0 nm Mercury vapor lamps are also suitable here, provided they emit considerable amounts of radiation in the areas mentioned. The exposure times are generally 10 seconds to 30 minutes, preferably 2 to 15 minutes
Weiterhin laßt sich eine Pfropfcopolymerisation auch durch ein Verfahren erreichen, das in der europaischen Patentanmeldung 0 872 512 beschrieben ist, und auf einer Pfropfpolymerisation von eingequollenen Monomer- und Initiatormolekulen beruhtFurthermore, graft copolymerization can also be achieved by a process which is described in European patent application 0 872 512 and is based on a graft polymerization of swollen monomer and initiator molecules
Im erfindungsgemaßen Verfahren können weitere aliphatisch ungesättigte Monomere, neben den durch eine quartare Aminogruppe fünktionalisierten Monomeren, verwendet werden So kann als Monomerenmischung ein mindestens einfach durch eine quartare Amingruppe fünktionalisiertes aliphatisch ungesättigtes Monomer mit Acrylaten oder Methacrylaten, z B Acrylsaure, tert -Butylmethacrylat oder Methylmethacrylat, Styrol, Vinylchlorid, Vinylether, Acrylamide, Acrylnitrile, Olefine (Ethylen, Propylen, Butylen, Isobutylen), Allylverbindungen, Vinylketonen, Vinylessigsaure, Vinylacetat oder Vinylester eingesetzt werdenIn the process according to the invention, further aliphatically unsaturated monomers can be used, in addition to the monomers functionalized by a quaternary amino group. Thus, an aliphatic unsaturated monomer functionalized at least once by a quaternary amine group with acrylates or methacrylates, for example acrylic acid, tert-butyl methacrylate or methyl methacrylate, can be used as the monomer mixture. Styrene, vinyl chloride, vinyl ether, acrylamides, acrylonitriles, olefins (ethylene, propylene, butylene, isobutylene), allyl compounds, vinyl ketones, vinyl acetic acid, vinyl acetate or vinyl esters can be used
Die nach den erfindungsgemaßen Verfahren hergestellten antimikrobiellen Polymere aus aliphatisch ungesättigten Monomeren, die mindestens einfach durch eine quartare Aminogruppe fünktionalisiert sind, zeigen auch ohne Pfropfung auf eine Substratoberflache ein mikrobizides oder antimikrobielles Verhalten
Wird das erfmdungsgemaße Verfahren ohne Pfropfung direkt auf der Substratoberflache angewendet, so können übliche Radikalinitiatoren zugesetzt werden Als Initiatoren lassen sich u a Azonitrile, Alkylperoxide, Hydroperoxide, Acylperoxide, Peroxoketone, Perester, Peroxocarbonate, Peroxodisulfat, Persulfat und alle üblichen Photoinitiatoren wie z B Acetophenone, α-Hydroxyketone, Dimethylketale und und Benzophenon verwenden Die Polymerisationsinitiierung kann weiterhin auch thermisch oder wie bereits ausgeführt, durch elektromagnetische Strahlung, wie z B UV-Licht oder γ-Strahlung erfolgenThe antimicrobial polymers made from aliphatic unsaturated monomers, which are functionalized at least simply by a quaternary amino group, produced by the process according to the invention show a microbicidal or antimicrobial behavior even without grafting onto a substrate surface If the process according to the invention is used directly on the substrate surface without grafting, customary free-radical initiators can be added. Among the initiators are azonitriles, alkyl peroxides, hydroperoxides, acyl peroxides, peroxoketones, peresters, peroxocarbonates, peroxodisulfate, persulfate and all customary photoinitiators such as, for example, α-acetophenone -Using hydroxy ketones, dimethyl ketals and benzophenone. The polymerization can also be initiated thermally or, as already stated, by electromagnetic radiation, such as UV light or γ radiation
Verwendung der modifizierten Polymersubstrate Weitere Gegenstande der vorliegenden Erfindung sind die Verwendung der erfindungsgemaß hergestellten antimikrobiellen Polymere zur Herstellung von antimikrobiell wirksamen Erzeugnissen und die so hergestellten Erzeugnisse als solche Die Erzeugnisse können erfindungsgemaß modifizierte Polymersubstrate enthalten oder aus diesen bestehen Solche Erzeugnisse basieren vorzugsweise auf Polyamiden, Polyurethanen, Polyetherblockamiden, Polyesteramiden oder -imiden, PVC, Polyolefinen, Silikonen, Polysiloxanen, Polymethacrylat oder Polyterephthalaten, die mit erfindungsgemaß hergestellten Polymeren modifizierte Oberflachen aufweisenUse of the modified polymer substrates The present invention further relates to the use of the antimicrobial polymers produced according to the invention for the production of antimicrobially active products and the products thus produced as such. The products can contain or consist of modified polymer substrates according to the invention. Such products are preferably based on polyamides, polyurethanes, Polyether block amides, polyester amides or imides, PVC, polyolefins, silicones, polysiloxanes, polymethacrylate or polyterephthalates, which have surfaces modified with the polymers produced according to the invention
Antimikrobiell wirksame Erzeugnisse dieser Art sind beispielsweise und insbesondere Maschinenteile für die Lebensmittelverarbeitung, Bauteile von Klimaanlagen, Bedachungen, Badezimmer- und Toilettenartikel, Kuchenartikel, Komponenten von Sanitareinrichtungen, Komponenten von Tierkafigen und -behausungen, Spielwaren, Komponenten in Wassersystemen, Lebensmittelverpackungen, Bedienelemente (Touch Panel) von Geraten und KontaktlinsenAntimicrobial products of this type are, for example, and in particular machine parts for food processing, components of air conditioning systems, roofing, bathroom and toilet articles, cake articles, components of sanitary facilities, components of animal cages and dwellings, toys, components in water systems, food packaging, operating elements (touch panel ) of devices and contact lenses
Außerdem sind Gegenstande der vorliegenden Erfindung die Verwendung der mit erfindungsgemaß hergestellten antimikrobiellen Polymeren an der Oberflache modifizierten Polymersubstrate zur Herstellung von Hygieneerzeugnissen oder medizintechnischen Artikeln Die obigen Ausführungen über bevorzugte Materialien gelten entsprechend Solche Hygieneerzeugnisse sind beispielsweise Zahnbürsten, Toilettensitze, Kamme und Verpackungsmaterialien Unter die Bezeichnung Hygieneartikel fallen auch andere Gegenstande, die u U mit vielen Menschen in Berührung kommen, wie Telefonhorer,
Handlaufe von Treppen, Tur- und Fenstergriffe sowie Haltegurte und -griffe in öffentlichen Verkehrsmitteln Medizintechnische Artikeln sind z B Katheter, Schlauche, Abdeckfolien oder auch chirurgische BesteckeThe present invention also relates to the use of the polymer substrates modified on the surface with the antimicrobial polymers produced according to the invention for the production of hygiene products or medical articles. The above statements regarding preferred materials apply accordingly. Such hygiene products are, for example, toothbrushes, toilet seats, combs and packaging materials also other objects that may come into contact with many people, such as telephone listeners, Handrails of stairs, door and window handles as well as holding straps and handles in public transport. Medical technology articles are eg catheters, tubes, cover foils or surgical cutlery
Die durch das erfmdungsgemaße Verfahren hergestellten Polymere, Copolymere oderThe polymers, copolymers or produced by the method according to the invention
Pfropfpolymere können überall verwendet werden, wo es auf möglichst bakterienfreie d h mikrobizide Oberflachen oder Oberflachen mit Antihafteigenschaften ankommtGraft polymers can be used wherever bacteria-free, ie microbicidal surfaces or surfaces with non-stick properties are important
Verwendungsbeispiele für nach dem erfindungsgemaßen Verfahren hergestellte mikrobizide Polymere sind insbesondere Lacke, Schutzanstriche oder Beschichtungen in den folgendenExamples of uses for microbicidal polymers produced by the process according to the invention are, in particular, lacquers, protective coatings or coatings in the following
BereichenAreas
Marine Schiffsrumpfe, Hafenanlagen, Bojen, Bohrplattformen, Ballastwassertanks - Haus Bedachungen, Keller, Wände, Fassaden, Gewächshäuser, Sonnenschutz,Marine hull, port facilities, buoys, drilling platforms, ballast water tanks - house roofing, cellars, walls, facades, greenhouses, sun protection,
Gartenzaune, HolzschutzGarden fence, wood protection
Sanitär Öffentliche Toiletten, Badezimmer, Duschvorhange, Toilettenartikel,Sanitary Public toilets, bathrooms, shower curtains, toiletries,
Schwimmbad, Sauna, Fugen, DichtmassenSwimming pool, sauna, joints, sealing compounds
Lebensmittel Maschinen, Küche, Kuchenartikel, Schwämme, Spielwaren, Lebensmittelverpackungen, Milchverarbeitung, Trinkwassersysteme, KosmetikFood machinery, kitchen, cake items, sponges, toys, food packaging, milk processing, drinking water systems, cosmetics
Maschinenteile Klimaanlagen, Ionentauscher, Brauchwasser, Solaranlagen,Machine parts air conditioning systems, ion exchangers, process water, solar systems,
Wärmetauscher, Bioreaktoren, MembranenHeat exchangers, bioreactors, membranes
Medizintechnik Kontaktlinsen, Windeln, Membranen, ImplantateMedical technology contact lenses, diapers, membranes, implants
Gebrauchsgegenstande Autositze, Kleidung (Strumpfe, Sportbekleidung) Krankenhauseinrichtungen, Türgriffe, Telefonhorer, Öffentliche Verkehrsmittel,Articles of daily use car seats, clothing (stockings, sportswear) hospital equipment, door handles, telephone receiver, public transport,
Tierkafige, Registrierkassen, Teppichboden, TapetenAnimal cages, cash registers, carpeting, wallpaper
Zur weiteren Beschreibung der vorliegenden Erfindung werden die folgenden Beispiele gegeben, die die Erfindung weiter erläutern, nicht aber ihren Umfang begrenzen sollen, wie er in den Patentansprüchen dargelegt istTo further describe the present invention, the following examples are given, which further illustrate the invention but are not intended to limit its scope as set out in the claims
Beispiel 1
Eine Polyamid 12-Folie wird 2 Minuten bei einem Druck von 1 mbar der 172 nm-Strahlung einer Excimerstrahlungsquelle der Fa Heraeus ausgesetzt Die so aktivierte Folie wird unter Schutzgas in einen Bestrahlungsreaktor gelegt und fixiert Daraufhin wird die Folie im Schutzgasgegenstrom mit 20 ml einer Mischung von 3 g 2-Methacryloyloxyethyl- trimethylammoniumchlorid (Fa Aldrich), 57 g entmineralisiertem Wasser und 40 g Methanol uberschichtet Die Bestrahlungskammer wird verschlossen und im Abstand von 10 cm unter eine Excimerbestrahlungseinheit der Fa Heraeus gestellt, die eine Emission der Wellenlange 308 nm aufweist Die Bestrahlung wird gestartet, die Belichtungsdauer betragt 15 Minuten Die Folie wird anschließend entnommen und mit einer Mischung aus 15 ml Methanol und 15 ml entmineralisiertem Wasser abgespult Die Folie wird dann 12 Stunden bei 50° C im Vakuum getrocknet Anschließend wird die Folie in Wasser 5 mal 6 Stunden bei 30° C extrahiert, dann bei 50° C 12 Stunden getrocknetexample 1 A polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus. The film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is countercurrently flowed with 20 ml of a mixture of 3 g of 2-methacryloyloxyethyltrimethylammonium chloride (Aldrich), 57 g of demineralized water and 40 g of methanol are coated. The radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm. The radiation is started, the exposure time is 15 minutes. The film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water. The film is then dried in vacuo for 12 hours at 50 ° C. The film is then 5 times 6 hours in water Extracted 30 ° C, then dried at 50 ° C for 12 hours
Im Anschluß wird die Ruckseite der Folie in gleicher Weise behandelt, so daß man abschließend eine beidseitig mit gepfropftem Polymer beschichtete Polyamidfolie erhaltThe back of the film is then treated in the same way, so that finally a polyamide film coated on both sides with grafted polymer is obtained
Beispiel laExample la
Eine beschichtetes Folienstuck aus Beispiel 1 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Staphylococcus aureus eingelegt und geschüttelt Nach einer Kontaktzeit von 30 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 103 abgefallenA coated piece of film from Example 1 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 30 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined dropped from 10 7 to 10 3
Beispiel lbExample lb
Eine beschichtetes Folienstuck aus Beispiel 1 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Pseudomonas aeruginosa eingelegt und geschüttelt Nach einer Kontaktzeit von 60 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 104 abgefallenA coated piece of film from Example 1 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 4
Beispiel 2
Eine Polyamid 12-Folie wird 2 Minuten bei einem Druck von 1 mbar der 172 nm-Strahlung einer Excimerstrahlungsquelle der Fa Heraeus ausgesetzt Die so aktivierte Folie wird unter Schutzgas in einen Bestrahlungsreaktor gelegt und fixiert Daraufhin wird die Folie im Schutzgasgegenstrom mit 20 ml einer Mischung auf 3 g 2-Methacryloyloxyethyl- trimethylammoniummetho sulfat (Fa Aldrich), 57 g entmineralisiertem Wasser und 40 g Methanol uberschichtet Die Bestrahlungskammer wird verschlossen und im Abstand von 10 cm unter eine Excimerbestrahlungseinheit der Fa Heraeus gestellt, die eine Emission der Wellenlange 308 nm aufweist Die Bestrahlung wird gestartet, die Belichtungsdauer betragt 15 Minuten Die Folie wird anschließend entnommen und mit einer Mischung aus 15 ml Methanol und 15 ml entmineralisiertem Wasser abgespult Die Folie wird dann 12 Stunden bei 50° C im Vakuum getrocknet Anschließend wird die Folie in Wasser 5 mal 6 Stunden bei 30° C extrahiert, dann bei 50° C 12 Stunden getrocknetExample 2 A polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus. The film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is exposed to 20 ml of a mixture in a protective gas countercurrent 3 g of 2-methacryloyloxyethyltrimethylammonium methosulfate (from Aldrich), 57 g of demineralized water and 40 g of methanol are coated. The radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm. The radiation is started, the exposure time is 15 minutes. The film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water. The film is then dried in vacuo at 50 ° C. for 12 hours. The film is then 5 times 6 hours in water extracted at 30 ° C, then dried at 50 ° C for 12 hours net
Im Anschluß wird die Ruckseite der Folie in gleicher Weise behandelt, so daß man abschließend eine beidseitig mit gepfropftem Polymer beschichtete Polyamidfolie erhaltThe back of the film is then treated in the same way, so that finally a polyamide film coated on both sides with grafted polymer is obtained
Beispiel 2aExample 2a
Eine beschichtetes Folienstuck aus Beispiel 2 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Staphylococcus aureus eingelegt und geschüttelt Nach einer Kontaktzeit von 15 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit sind keine Keime von Staphylococcus aureus mehr nachweisbarA coated piece of film from Example 2 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined more detectable from Staphylococcus aureus
Beispiel 2bExample 2b
Eine beschichtetes Folienstuck aus Beispiel 2 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Pseudomonas aeruginosa eingelegt und geschüttelt Nach einer Kontaktzeit von 60 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 102 abgefallenA coated piece of film from Example 2 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined dropped from 10 7 to 10 2
Beispiel 3Example 3
Eine Polyamid 12-Folie wird 2 Minuten bei einem Druck von 1 mbar der 172 nm-Strahlung einer Excimerstrahlungsquelle der Fa Heraeus ausgesetzt Die so aktivierte Folie wird unter
Schutzgas in einen Bestrahlungsreaktor gelegt und fixiert Daraufhin wird die Folie im Schutzgasgegenstrom mit 20 ml einer Mischung auf 3 g 3-Acrylamidopropyl- trimethylammoniumchlorid (Fa Aldrich), 57 g entmineralisiertem Wasser und 40 g Methanol uberschichtet Die Bestrahlungskammer wird verschlossen und im Abstand von 10 cm unter eine Excimerbestrahlungseinheit der Fa Heraeus gestellt, die eine Emission der Wellenlange 308 nm aufweist Die Bestrahlung wird gestartet, die Belichtungsdauer betragt 15 Minuten Die Folie wird anschließend entnommen und mit einer Mischung aus 15 ml Methanol und 15 ml entmineralisiertem Wasser abgespult Die Folie wird dann 12 Stunden bei 50° C im Vakuum getrocknet Anschließend wird die Folie in Wasser 5 mal 6 Stunden bei 30° C extrahiert, dann bei 50° C 12 Stunden getrocknetA polyamide 12 film is exposed to the 172 nm radiation of an excimer radiation source from Heraeus for 2 minutes at a pressure of 1 mbar. The film activated in this way is placed under The protective gas is placed in a radiation reactor and fixed. The film is then coated in a protective gas countercurrent with 20 ml of a mixture of 3 g of 3-acrylamidopropyltrimethylammonium chloride (Aldrich), 57 g of demineralized water and 40 g of methanol. The radiation chamber is closed and at a distance of 10 cm placed under an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm. The radiation is started, the exposure time is 15 minutes. The film is then removed and rinsed with a mixture of 15 ml of methanol and 15 ml of demineralized water. The film is then 12 Hours dried at 50 ° C under vacuum Then the film is extracted 5 times 6 hours in water at 30 ° C, then dried at 50 ° C for 12 hours
Im Anschluß wird die Ruckseite der Folie in gleicher Weise behandelt, so daß man abschließend eine beidseitig mit gepfropftem Polymer beschichtete Polyamidfolie erhaltThe back of the film is then treated in the same way, so that finally a polyamide film coated on both sides with grafted polymer is obtained
Beispiel 3a Eine beschichtetes Folienstuck aus Beispiel 3 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Staphylococcus aureus eingelegt und geschüttelt Nach einer Kontaktzeit von 15 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit sind keine Keime von Staphylococcus aureus mehr nachweisbarExample 3a A coated piece of film from example 3 (5 × 4 cm) is placed in 30 ml of a test germ suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test germ suspension is removed, and the number of germs in the test mixture is determined Staphylococcus aureus germs no longer detectable
Beispiel 3bExample 3b
Eine beschichtetes Folienstuck aus Beispiel 3 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Pseudomonas aeruginosa eingelegt und geschüttelt Nach einer Kontaktzeit von 60 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 103 abgefallenA coated piece of film from Example 3 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 3
Beispiel 4 Eine Polyamid 12-Folie wird 2 Minuten bei einem Druck von 1 mbar der 172 nm-Strahlung einer Excimerstrahlungsquelle der Fa Heraeus ausgesetzt Die so aktivierte Folie wird unter Schutzgas in einen Bestrahlungsreaktor gelegt und fixiert Daraufhin wird die Folie im
Schutzgasgegenstrom mit 20 ml einer Mischung auf 3 g 2-Methacryloyloxyethyltrimethyl- ammoniumchlorid (Fa Aldrich), 2 g Methylmethacrylat (Fa Aldrich) und 95 g Methanol uberschichtet Die Bestrahlungskammer wird verschlossen und im Abstand von 10 cm unter eine Excimerbestrahlungseinheit der Fa Heraeus gestellt, die eine Emission der Wellenlange 308 nm aufweist Die Bestrahlung wird gestartet, die Belichtungsdauer betragt 15 Minuten Die Folie wird anschließend entnommen und mit 30 ml Methanol abgespult Die Folie wird dann 12 Stunden bei 50° C im Vakuum getrocknet Anschließend wird die Folie in Wasser 5 mal 6 Stunden bei 30° C extrahiert, dann bei 50° C 12 Stunden getrocknet Im Anschluß wird die Ruckseite der Folie in gleicher Weise behandelt, so daß man abschließend eine beidseitig mit gepfropftem Polymer beschichtete Polyamidfolie erhaltExample 4 A polyamide 12 film is exposed to the 172 nm radiation of an excimer radiation source from Heraeus for 2 minutes at a pressure of 1 mbar. The film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon Shielding gas countercurrent with 20 ml of a mixture of 3 g of 2-methacryloyloxyethyltrimethylammonium chloride (Aldrich), 2 g of methyl methacrylate (Aldrich) and 95 g of methanol. The radiation chamber is closed and placed 10 cm below an excimer radiation unit from Heraeus, which has an emission of the wavelength 308 nm. The irradiation is started, the exposure time is 15 minutes. The film is then removed and rinsed with 30 ml of methanol. The film is then dried in vacuo for 12 hours at 50 ° C. The film is then 5 times 6 in water Extracted for hours at 30 ° C, then dried at 50 ° C for 12 hours. The back of the film is then treated in the same way, so that a polyamide film coated with grafted polymer on both sides is finally obtained
Beispiel 4aExample 4a
Eine beschichtetes Folienstuck aus Beispiel 4 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Staphylococcus aureus eingelegt und geschüttelt Nach einer Kontaktzeit von 15 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit sind keine Keime von Staphylococcus aureus mehr nachweisbarA coated piece of film from example 4 (5 × 4 cm) is placed in 30 ml of a test germ suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test germ suspension is removed, and the number of germs in the test mixture is determined. After this time there are no germs more detectable from Staphylococcus aureus
Beispiel 4b Eine beschichtetes Folienstuck aus Beispiel 4 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Pseudomonas aeruginosa eingelegt und geschüttelt Nach einer Kontaktzeit von 60 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 103 abgefallenExample 4b A coated piece of film from example 4 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined the bacterial count dropped from 10 7 to 10 3
Beispiel 5Example 5
Eine Polyamid 12-Folie wird 2 Minuten bei einem Druck von 1 mbar der 172 nm-Strahlung einer Excimerstrahlungsquelle der Fa Heraeus ausgesetzt Die so aktivierte Folie wird unter Schutzgas in einen Bestrahlungsreaktor gelegt und fixiert Daraufhin wird die Folie im Schutzgasgegenstrom mit 20 ml einer Mischung auf 3 g 2-Methacryloyloxyethyltrimethyl- ammoniummethosulfat (Fa Aldrich), 2 g Methylmethacrylat (Fa Aldrich) und 95 g Methanol
uberschichtet Die Bestrahlungskammer wird verschlossen und im Abstand von 10 cm unter eine Excimerbestrahlungseinheit der Fa Heraeus gestellt, die eine Emission der Wellenlange 308 nm aufweist Die Bestrahlung wird gestartet, die Belichtungsdauer betragt 15 Minuten Die Folie wird anschließend entnommen und mit 30 ml Methanol abgespult Die Folie wird dann 12 Stunden bei 50° C im Vakuum getrocknet Anschließend wird die Folie in Wasser 5 mal 6 Stunden bei 30° C extrahiert, dann bei 50° C 12 Stunden getrocknet Im Anschluß wird die Ruckseite der Folie in gleicher Weise behandelt, so daß man abschließend eine beidseitig mit gepfropftem Polymer beschichtete Polyamidfolie erhaltA polyamide 12 film is exposed for 2 minutes at a pressure of 1 mbar to 172 nm radiation from an excimer radiation source from Heraeus. The film activated in this way is placed in an irradiation reactor under protective gas and fixed thereupon the film is exposed to 20 ml of a mixture in a protective gas countercurrent 3 g of 2-methacryloyloxyethyltrimethylammonium methosulfate (from Aldrich), 2 g of methyl methacrylate (from Aldrich) and 95 g of methanol The radiation chamber is closed and placed at a distance of 10 cm under an excimer radiation unit from Heraeus, which has an emission of 308 nm. The radiation is started, the exposure time is 15 minutes. The film is then removed and rinsed with 30 ml of methanol. The film is then dried in vacuo for 12 hours at 50 ° C. Then the film is extracted 5 times 6 hours in water at 30 ° C., then dried at 50 ° C. for 12 hours. The back of the film is then treated in the same way so that finally a polyamide film coated with grafted polymer on both sides
Beispiel 5aExample 5a
Eine beschichtetes Folienstuck aus Beispiel 5 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Staphylococcus aureus eingelegt und geschüttelt Nach einer Kontaktzeit von 15 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit sind keine Keime von Staphylococcus aureus mehr nachweisbarA coated piece of film from Example 5 (5 × 4 cm) is placed in 30 ml of a test microbial suspension of Staphylococcus aureus and shaken. After a contact time of 15 minutes, 1 ml of the test microbial suspension is removed, and the number of bacteria in the test batch is determined more detectable from Staphylococcus aureus
Beispiel 5bExample 5b
Eine beschichtetes Folienstuck aus Beispiel 5 (5 mal 4 cm) wird in 30 ml einer Testkeimsuspension von Pseudomonas aeruginosa eingelegt und geschüttelt Nach einer Kontaktzeit von 60 Minuten wird 1 ml der Testkeimsuspension entnommen, und die Keimzahl im Versuchsansatz bestimmt Nach Ablauf dieser Zeit ist die Keimzahl von 107 auf 103 abgefallenA coated piece of film from Example 5 (5 × 4 cm) is placed in 30 ml of a test germ suspension from Pseudomonas aeruginosa and shaken. After a contact time of 60 minutes, 1 ml of the test germ suspension is removed, and the number of bacteria in the test mixture is determined dropped from 10 7 to 10 3
Zusatzlich zur oben beschriebenen mikrobiziden Wirksamkeit gegenüber Zellen von Pseudomonas aeruginosa und Staphylococcus aureus zeigten alle Proben ebenfalls eine mikrobizide Wirkung gegenüber Zellen von Klebsieila pneumoniae, Escherichia coli, Rhizopus oryzae, Candida tropicalis und Tetrahymena pyriformis
In addition to the microbicidal activity against cells from Pseudomonas aeruginosa and Staphylococcus aureus described above, all samples also showed a microbicidal activity against cells from Klebsieila pneumoniae, Escherichia coli, Rhizopus oryzae, Candida tropicalis and Tetrahymena pyriformis
Claims
1 Verfahren zur Herstellung von antimikrobiellen Polymeren, dadurch gekennzeichnet, daß aliphatisch ungesättigte Monomere, die mindestens einfach durch eine quartare1 Process for the preparation of antimicrobial polymers, characterized in that aliphatic unsaturated monomers, which are at least simply by a quaternary
Aminogruppe funktionahsiert sind, polymerisiert werdenAmino group are functionalized, are polymerized
2 Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß durch eine quartare Aminogruppe fünktionalisierte aliphatische ungesättigte2 The method according to claim 1, characterized in that functionalized by a quaternary amino group aliphatic unsaturated
Monomere der allgemeinen FormelMonomers of the general formula
mit Ri Verzweigter, unverzweigter oder cyclischer, gesättigter oder ungesättigter Kohlenwasserstoffrest mit bis zu 50 C-Atomen, die durch O-, N- oder S-Atome substituiert sein können, R2, R3, R Verzweigter, unverzweigter oder cyclischer, gesättigter oder ungesättigter Kohlenwasserstoffrest mit bis zu 25 C-Atomen, die durch O-, N- oder S-Atome substituiert sein können, wobei R2, Ri, R4 gleich oder verschieden sind und with R 1 branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 50 carbon atoms, which can be substituted by O, N or S atoms, R 2 , R 3 , R branched, unbranched or cyclic, saturated or unsaturated hydrocarbon radical with up to 25 carbon atoms, which can be substituted by O, N or S atoms, where R 2 , Ri, R4 are identical or different and
X F", Cf, B , T, SO4 2", SO3 2", CH3SO3\ CH3CO2 ", C2O4 2\ CO3 2", PO4 3",XF " , Cf, B, T, SO 4 2" , SO 3 2 " , CH 3 SO 3 \ CH 3 CO 2 " , C 2 O 4 2 \ CO 3 2 " , PO 4 3" ,
PO3 2", NO3 ", NO2\ NO", CN\ SCN", CNO", CIO", ClO2 ", ClO3 ", ClO4 " eingesetzt werdenPO 3 2 " , NO 3 " , NO 2 \ NO " , CN \ SCN " , CNO " , CIO " , ClO 2 " , ClO 3 " , ClO 4 " can be used
3 Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Polymerisation mit weiteren, aliphatisch ungesättigten Monomeren durchgeführt wird3 The method according to claim 1 or 2, characterized in that the polymerization is carried out with further, aliphatic unsaturated monomers
4 Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Polymerisation auf einem Substrat durchgeführt wird 4 The method according to any one of claims 1 to 3, characterized in that the polymerization is carried out on a substrate
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die Polymerisation als Pfropfpolymerisation eines Substrats durchgeführt wird.5. The method according to any one of claims 1 to 4, characterized in that the polymerization is carried out as a graft polymerization of a substrate.
6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, daß das Substrat vor der Pfropfpolymerisation durch UV-Strahlung, Plasmabehandlung, Koronabehandlung, Beflammung, Ozonisierung, elektrische Entladung oder γ- Strahlung aktiviert wird.6. The method according to claim 5, characterized in that the substrate is activated before the graft polymerization by UV radiation, plasma treatment, corona treatment, flame treatment, ozonization, electrical discharge or γ-radiation.
7. Verfahren nach Anspruch 5, dadurch gekennzeichnet, daß das Substrat vor der Pfropfpolymerisation durch UV-Strahlung mit einem Photosensibilisator aktiviert wird.7. The method according to claim 5, characterized in that the substrate is activated before the graft polymerization by UV radiation with a photosensitizer.
8. Verwendung von nach einem der Ansprüche 1 bis 7 hergestellten antimikrobiellen Polymeren zur Herstellung von Erzeugnissen mit einer antimikrobiellen Beschichtung aus dem Polymer.8. Use of antimicrobial polymers produced according to one of claims 1 to 7 for the production of products with an antimicrobial coating from the polymer.
9. Verwendung von nach einem der Ansprüche 1 bis 7 hergestellten antimikrobiellen Polymeren zur Herstellung von medizintechnischen Artikeln mit einer antimikrobiellen Beschichtung aus dem Polymer.9. Use of antimicrobial polymers produced according to one of claims 1 to 7 for the production of medical articles with an antimicrobial coating from the polymer.
10. Verwendung von nach einem der Ansprüche 1 bis 7 hergestellten antimikrobiellen Polymeren zur Herstellung von Hygieneartikeln mit einer antimikrobiellen Beschichtung aus dem Polymer.10. Use of antimicrobial polymers produced according to one of claims 1 to 7 for the production of hygiene articles with an antimicrobial coating made of the polymer.
11. Verwendung von nach einem der Ansprüche 1 bis 7 hergestellten antimikrobiellen Polymeren zur Herstellung von Lacken, Schutzanstrichen oder Beschichtungen. 11. Use of antimicrobial polymers produced according to one of claims 1 to 7 for the production of lacquers, protective coatings or coatings.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19921904A DE19921904A1 (en) | 1999-05-12 | 1999-05-12 | Preparation of antimicrobial polymer for medical and hygiene articles, varnishes, paints and coatings comprises polymerizing monomers that have been functionalized by a quat. amino group |
| DE19921904 | 1999-05-12 | ||
| PCT/EP2000/002813 WO2000069926A1 (en) | 1999-05-12 | 2000-03-30 | Method for producing inherently microbicidal polymer surfaces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1183281A1 true EP1183281A1 (en) | 2002-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP00920629A Withdrawn EP1183281A1 (en) | 1999-05-12 | 2000-03-30 | Method for producing inherently microbicidal polymer surfaces |
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|---|---|
| EP (1) | EP1183281A1 (en) |
| AU (1) | AU4520400A (en) |
| DE (1) | DE19921904A1 (en) |
| WO (1) | WO2000069926A1 (en) |
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| DE10110885A1 (en) * | 2001-03-07 | 2002-09-12 | Creavis Tech & Innovation Gmbh | Mocrobicidal separation systems |
| DE10117106A1 (en) * | 2001-04-06 | 2002-10-17 | Creavis Tech & Innovation Gmbh | Antimicrobial food preservation systems |
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| DE10123195A1 (en) * | 2001-05-12 | 2002-11-14 | Creavis Tech & Innovation Gmbh | Elution-free antimicrobial polymers |
| US7005031B2 (en) | 2002-01-16 | 2006-02-28 | 3M Innovative Properties Company | Pressure sensitive adhesives having quaternary ammonium functionality, articles, and methods |
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| WO2004018533A1 (en) | 2002-08-09 | 2004-03-04 | Akzo Nobel Coatings International B.V. | Aci-capped quaternised polymer and compositions comprising such polymer |
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| EP1849450B1 (en) | 2006-04-28 | 2009-11-25 | Ivoclar Vivadent AG | Dental composition based on a radically polymerisable antibacterial macromonomer |
| DE102006038809A1 (en) * | 2006-08-18 | 2008-02-21 | Basf Construction Polymers Gmbh | Water-soluble and biodegradable polyamide-based copolymers and their use |
| WO2013110566A1 (en) | 2012-01-27 | 2013-08-01 | Basf Se | Radiation-curable anti-microbial coating compound |
| WO2013110530A1 (en) * | 2012-01-27 | 2013-08-01 | Basf Se | Radiation-curable anti-microbial coatings |
| WO2013110504A1 (en) | 2012-01-27 | 2013-08-01 | Basf Se | Radiation-curable antimicrobial coatings |
| US8728455B2 (en) | 2012-01-27 | 2014-05-20 | Basf Se | Radiation-curable antimicrobial coatings |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19646965C2 (en) * | 1996-11-14 | 1999-08-12 | Roehm Gmbh | Acrylate-based biophobic polymers, processes for their production and their use |
| FR2757866B1 (en) * | 1996-12-30 | 2004-12-17 | Catalyse | POLYMERS COMPRISING QUATERNARY AMMONIUM GROUPS, THEIR USE FOR THE MANUFACTURE OF AN ANTIBACTERIAL PROPERTY MATERIAL AND THEIR PREPARATION METHODS |
| DE19709076A1 (en) * | 1997-03-06 | 1998-09-10 | Huels Chemische Werke Ag | Process for the production of antimicrobial plastics |
| DE59800682D1 (en) * | 1997-04-14 | 2001-06-13 | Degussa | Process for modifying the surface of polymer substrates by graft polymerization |
-
1999
- 1999-05-12 DE DE19921904A patent/DE19921904A1/en not_active Withdrawn
-
2000
- 2000-03-30 AU AU45204/00A patent/AU4520400A/en not_active Abandoned
- 2000-03-30 WO PCT/EP2000/002813 patent/WO2000069926A1/en not_active Ceased
- 2000-03-30 EP EP00920629A patent/EP1183281A1/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
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| See references of WO0069926A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE19921904A1 (en) | 2000-11-16 |
| WO2000069926A1 (en) | 2000-11-23 |
| AU4520400A (en) | 2000-12-05 |
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