EP1231024A1 - Disque support pour meule à lamelles et meule à lamelles - Google Patents
Disque support pour meule à lamelles et meule à lamelles Download PDFInfo
- Publication number
- EP1231024A1 EP1231024A1 EP02001464A EP02001464A EP1231024A1 EP 1231024 A1 EP1231024 A1 EP 1231024A1 EP 02001464 A EP02001464 A EP 02001464A EP 02001464 A EP02001464 A EP 02001464A EP 1231024 A1 EP1231024 A1 EP 1231024A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- textile glass
- cover layer
- plate according
- glass fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 claims abstract description 15
- 239000003365 glass fiber Substances 0.000 claims abstract description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 5
- 239000005011 phenolic resin Substances 0.000 claims abstract description 5
- 239000004744 fabric Substances 0.000 claims description 40
- 239000004753 textile Substances 0.000 claims description 38
- 239000011521 glass Substances 0.000 claims description 37
- 238000005452 bending Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000446313 Lamella Species 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D9/00—Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
- B24D9/08—Circular back-plates for carrying flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/16—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising pleated flaps or strips
Definitions
- the invention relates to support plates for a flap disc and a Flap disc with such a support plate.
- Flap discs consist of a support plate and attached to it Grinding blades.
- the grinding lamellae that the bring actual material removal usually consist of commercially available Abrasives on a cotton or polyester base.
- the grinding flaps are usually placed on the carrier plate with an epoxy resin adhesive fixed.
- the support plate is used to rotate the grinding lamella offset and the pressure required for the grinding process by the operator via the drive machine to the grinding flaps and thus to be transferred to the workpiece to be machined.
- the carrier plate is only of indirect importance. Another An important function of the carrier plate is to guarantee the necessary Safety of the flap disc against centrifugal breakage.
- Flap discs are usually at a peripheral speed of 50 m / s to 80 m / s operated. The considerable mechanical effects that occur Tensions in the carrier plate make the use of a material with high strength required.
- the bending stiffness of the carrier plates is of crucial importance.
- the support plate bends due to the weight of the sanding flaps on it, causing the adhesive is subjected to very high mechanical loads, which ultimately leads to the tearing of the slats leads.
- the number of glass fabrics is sufficient be chosen high.
- the required number of fabric layers is determined thus according to the total weight of the grinding flaps on the support plate are attached. At the same time, however, the number of grinding flaps is direct proportional to the tool life. Tools with a long service life must necessarily with a variety of fabric layers, e.g. twelve layers, are manufactured to meet the required safety values to be able to.
- the invention has for its object a support plate for a flap disc To be designed so that the carrier plate while maintaining a high security against centrifugal force breakage can be manufactured particularly cost-effectively is, and a flap disc with such a support plate to accomplish.
- the carrier plate shows only three layers in contrast to five or more layers in the state of the art, of which only the two outer cover layers made of relatively expensive fabrics or lay, while the middle layer consists of a proportionate inexpensive fiber mat made of filler material.
- the task of So the middle position primarily consists in the greatest possible distance between the to create two top layers that have a much higher tensile strength than the middle layer. As a rule, the middle layer is therefore thicker than the top layers.
- the flap disc manufactured using such a support plate otherwise has the usual structure.
- a flap disc in its basic known structure from a support plate 1 and from grinding flaps 2.
- the support plate 1 is annular and has one Central longitudinal axis 3. It is concentric to axis 3 with an opening 4 provided for receiving on the drive shaft of a prime mover.
- the support plate 1 also has an outer annular edge region 5 on which the grinding flaps 2 in the usual manner are attached overlapping by means of adhesive, not shown.
- the support plate 1 in turn consists of an upper Cover layer 6, a middle layer 7 and a lower cover layer 8.
- the upper cover layer 6 and the lower cover layer 8 either consist of a textile glass fabric 9, as shown in Fig. 2, or a textile glass fabric 10, as shown in Fig. 3.
- Both a textile glass fabric 9 and a textile glass fabric 10 consist of parallel to each other extending warp threads 11 and also parallel to each other and perpendicular to the warp threads 11 extending weft threads 12.
- the difference is that in the textile glass fabric 9 in the plain weave shown the weft threads 12 always alternately above and below neighboring ones Warp threads 11 are passed through, as is clearly shown in FIG. 2 is.
- a weave other than plain weave can also be used be used.
- fabrics 9 consist of two thread systems of warp threads 11 and weft threads 12, which in a predetermined Type of binding are crossed at right angles.
- the warp threads 11 in one plane and the Weft threads 12 also in one plane on the warp threads 11.
- the warp threads 11 on the one hand and the weft threads 12 on the other hand are sealed side by side, as shown in Fig. 3.
- the warp threads 11 and the weft threads 12 can consist of glass fibers, which are pre-processed into yarn or twine. For cost reasons they expediently consist of rovings. Rovings are in the Basically, a large number of textile glass filaments combined in almost parallel with a given largely identical to each other Strand fineness.
- the middle layer 7 consists of a fiber mat, the term Fiber mat also a fiber fleece or one by needling in the volume enlarged tissue is understood.
- Needling of fabrics is multiplied by their volume, i.e. their thickness, for example tripled while the tensile strength increased by 50% is reduced, which - as shown at the beginning - is not important.
- Both natural fibers e.g. Hemp or sisal
- synthetic organic fibers e.g. Polyester or polypropylene, or textile glass fibers.
- a textile glass fabric 9 is used for the upper cover layer 6 and for the lower cover layer 8.
- top cover layer 6 and bottom cover layer 8 Textile glass fabric 9 Textile glass fabric 9 Textile glass fabric 9 Textile glass fabric 10 Textile glass fabric 10 Textile glass fabric 10 Textile glass fabric 9
- FIG. 5 shows the blank 15 and the blank 17 in an exploded view each made of textile glass fabric 10.
- the textile glass fabrics 9, textile glass fabrics 10 and the fiber mats 14 are produced and brought together so that a textile glass fabric 9th or a textile glass fabric 10 each as the upper cover layer 6 and the lower one Cover layer 8 take the middle layer 7 between them.
- These three merged Layers 6 to 8 can be used for reasons of transport security can be sewn together using threads.
- This layer combination or the individual layers are also impregnated with phenolic resin. Subsequently the blanks are punched from this.
- top layer 6, middle layer 7 and bottom layer 8 is pressed and cured under pressure and temperature, so that then the glass fiber reinforced phenolic resin support plate 1 is formed is then in the usual way to a flap disc is processed further.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Laminated Bodies (AREA)
- Holding Or Fastening Of Disk On Rotational Shaft (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10106631 | 2001-02-12 | ||
| DE10106631A DE10106631A1 (de) | 2001-02-12 | 2001-02-12 | Tragteller für Fächerschleifscheibe und Fächerschleifscheibe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1231024A1 true EP1231024A1 (fr) | 2002-08-14 |
| EP1231024B1 EP1231024B1 (fr) | 2005-04-27 |
Family
ID=7673875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02001464A Expired - Lifetime EP1231024B1 (fr) | 2001-02-12 | 2002-01-22 | Disque support pour meule à lamelles et meule à lamelles |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US6786812B2 (fr) |
| EP (1) | EP1231024B1 (fr) |
| AT (1) | ATE294048T1 (fr) |
| DE (2) | DE10106631A1 (fr) |
| ES (1) | ES2240582T3 (fr) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008034517A1 (fr) * | 2006-09-19 | 2008-03-27 | Gerd Eisenblätter Gmbh | Disque de meule lamellé |
| ITPR20100022A1 (it) * | 2010-03-24 | 2011-09-25 | Campana Mirco E Figli S N C | Supporto per dischi abrasivi |
| DE102010046878B3 (de) * | 2010-09-29 | 2011-12-15 | Dipl.-Ing. Günter Wendt GmbH | Lamellenschleifwerkzeug |
| CN107900923A (zh) * | 2017-12-28 | 2018-04-13 | 扬中市锋利研磨材料有限公司 | 玻璃纤维复合钢纸 |
| WO2021078984A1 (fr) * | 2019-10-25 | 2021-04-29 | Claassen Marius | Procédé de fabrication d'une plaque de support de meules à lamelles abrasives, plaque de support et meule à lamelles abrasives comprenant ladite plaque de support |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8057287B2 (en) * | 2009-08-10 | 2011-11-15 | Hg Tools Co., Ltd. | Abrasive mesh for a powered grinding wheel |
| EP2286959B1 (fr) * | 2009-08-22 | 2014-05-07 | August Rüggeberg GmbH & Co. KG | Outil d'ébauchage et de ponçage |
| DE102010008407A1 (de) * | 2010-02-18 | 2011-08-18 | Klingspor AG, 35708 | Rotationsscheibe zur Bearbeitung von Materialoberflächen |
| US8585470B2 (en) * | 2010-09-22 | 2013-11-19 | Black & Decker Inc. | Wearable backing for an abrasive flap disk |
| JP2013527045A (ja) * | 2010-12-30 | 2013-06-27 | サンーゴバン アブレイシブズ,インコーポレイティド | 砥石車ならびにその製造および使用方法 |
| WO2013163305A1 (fr) | 2012-04-26 | 2013-10-31 | Saint-Gobain Abrasives, Inc. | Outil amélioré |
| US8808065B2 (en) * | 2012-06-21 | 2014-08-19 | Design Technologies Llc | Surface treating device |
| EP2866974B1 (fr) * | 2012-06-27 | 2017-07-26 | 3M Innovative Properties Company | Article abrasif |
| WO2018093629A1 (fr) * | 2016-11-15 | 2018-05-24 | Saint-Gobain Abrasives, Inc. | Disque à lamelles abrasif comprenant une plaque de support portable |
| DE202019005658U1 (de) | 2019-10-25 | 2021-07-12 | Marius Claassen | Trägerplatte sowie Lamellenschleifscheibe umfassend diese Trägerplatte |
| EP4098401A1 (fr) * | 2021-06-01 | 2022-12-07 | Hilti Aktiengesellschaft | Plateau de meulage pour un disque de meulage d'une machine de meulage et procédé de fabrication |
| NL2029843B1 (en) * | 2021-11-19 | 2023-06-13 | Art En Reno Bvba | Device and method for processing a surface |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7710651U1 (de) | 1977-04-04 | 1977-07-14 | Klingspor, Walter, 6342 Haiger | Flexibler schleifteller |
| DE29510727U1 (de) * | 1995-01-24 | 1995-08-31 | Lukas-Erzett Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co KG, 51766 Engelskirchen | Werkzeug, insbesondere Schleif- oder Polierteller |
| US5752876A (en) * | 1995-10-23 | 1998-05-19 | Weiler Brush Company, Inc. | Flap disc abrasive tool |
| DE20006127U1 (de) * | 2000-04-03 | 2000-07-06 | Lukas-Erzett Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co KG, 51766 Engelskirchen | Schleiflamelle und Schleifteller mit einer Mehrzahl von solchen |
| WO2000078506A1 (fr) * | 1999-06-22 | 2000-12-28 | Gerd Eisenblätter Gmbh | Porte-outil |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USRE24548E (en) * | 1958-10-07 | Cut-off wheel | ||
| US3838543A (en) * | 1970-05-25 | 1974-10-01 | Norton Co | High speed cut-off wheel |
| US3685215A (en) * | 1970-12-04 | 1972-08-22 | Pacific Grinding Wheel Co Inc | Reinforced grinding wheel |
| US3828485A (en) * | 1971-10-12 | 1974-08-13 | Clure C Mc | Reinforced abrasive wheels |
| SE401472B (sv) * | 1975-07-23 | 1978-05-16 | Slipmaterial Naxos Ab | Slipskiva bestaende av tva eller flera hopfogade slipelement |
| US5431596A (en) * | 1993-04-28 | 1995-07-11 | Akita; Hiroshi | Grinding wheel and a method for manufacturing the same |
| US5681612A (en) * | 1993-06-17 | 1997-10-28 | Minnesota Mining And Manufacturing Company | Coated abrasives and methods of preparation |
| US5951389A (en) * | 1995-10-23 | 1999-09-14 | Weiler Corporation | Drive system for small diameter abrasive discs |
| DE29805508U1 (de) | 1998-03-26 | 1998-05-20 | Lukas-Erzett Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co KG, 51766 Engelskirchen | Werkzeug, insbesondere Schleif- oder Polierwerkzeug |
| DE29914325U1 (de) | 1999-08-16 | 1999-12-23 | Jobra Metall GmbH, 84056 Rottenburg | Trägerteller für Lamellenschleifscheiben |
-
2001
- 2001-02-12 DE DE10106631A patent/DE10106631A1/de not_active Withdrawn
-
2002
- 2002-01-22 DE DE50202875T patent/DE50202875D1/de not_active Expired - Fee Related
- 2002-01-22 AT AT02001464T patent/ATE294048T1/de not_active IP Right Cessation
- 2002-01-22 ES ES02001464T patent/ES2240582T3/es not_active Expired - Lifetime
- 2002-01-22 EP EP02001464A patent/EP1231024B1/fr not_active Expired - Lifetime
- 2002-02-12 US US10/072,972 patent/US6786812B2/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7710651U1 (de) | 1977-04-04 | 1977-07-14 | Klingspor, Walter, 6342 Haiger | Flexibler schleifteller |
| DE29510727U1 (de) * | 1995-01-24 | 1995-08-31 | Lukas-Erzett Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co KG, 51766 Engelskirchen | Werkzeug, insbesondere Schleif- oder Polierteller |
| US5752876A (en) * | 1995-10-23 | 1998-05-19 | Weiler Brush Company, Inc. | Flap disc abrasive tool |
| WO2000078506A1 (fr) * | 1999-06-22 | 2000-12-28 | Gerd Eisenblätter Gmbh | Porte-outil |
| DE20006127U1 (de) * | 2000-04-03 | 2000-07-06 | Lukas-Erzett Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co KG, 51766 Engelskirchen | Schleiflamelle und Schleifteller mit einer Mehrzahl von solchen |
Non-Patent Citations (4)
| Title |
|---|
| "RÖMPP CHEMIE LEXIKON", vol. 10, 1996, article "Baumwolle", pages: 370, XP002974455 |
| "RÖMPP CHEMIE LEXIKON", vol. 10, 1996, article "Fasern", pages: 1287 - 1288, XP002974453 |
| "RÖMPP CHEMIE LEXIKON", vol. 10, 1996, article "Vliesstoffe", pages: 4889 - 4890, XP002974454 |
| "RÖMPP CHEMIE LEXIKON", vol. 10, 1996, article "Zugfestigkeit", pages: 5105, XP002974456 |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008034517A1 (fr) * | 2006-09-19 | 2008-03-27 | Gerd Eisenblätter Gmbh | Disque de meule lamellé |
| ITPR20100022A1 (it) * | 2010-03-24 | 2011-09-25 | Campana Mirco E Figli S N C | Supporto per dischi abrasivi |
| DE102010046878B3 (de) * | 2010-09-29 | 2011-12-15 | Dipl.-Ing. Günter Wendt GmbH | Lamellenschleifwerkzeug |
| WO2012052090A1 (fr) | 2010-09-29 | 2012-04-26 | Günter Wendt Gmbh | Outil abrasif à lamelles |
| CN107900923A (zh) * | 2017-12-28 | 2018-04-13 | 扬中市锋利研磨材料有限公司 | 玻璃纤维复合钢纸 |
| CN107900923B (zh) * | 2017-12-28 | 2024-05-28 | 扬中市锋利研磨材料有限公司 | 玻璃纤维复合钢纸 |
| WO2021078984A1 (fr) * | 2019-10-25 | 2021-04-29 | Claassen Marius | Procédé de fabrication d'une plaque de support de meules à lamelles abrasives, plaque de support et meule à lamelles abrasives comprenant ladite plaque de support |
| CN114829070A (zh) * | 2019-10-25 | 2022-07-29 | 马吕斯·克拉森 | 制造用于翼片砂轮的承载板的方法、承载板和包括所述承载板的翼片砂轮 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE50202875D1 (de) | 2005-06-02 |
| US6786812B2 (en) | 2004-09-07 |
| DE10106631A1 (de) | 2002-08-22 |
| ES2240582T3 (es) | 2005-10-16 |
| ATE294048T1 (de) | 2005-05-15 |
| US20020187737A1 (en) | 2002-12-12 |
| EP1231024B1 (fr) | 2005-04-27 |
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