EP1285264A2 - Procede et dispositif de detection et d'evaluation de defauts de surface sur des rails et des elements d'aiguillage - Google Patents
Procede et dispositif de detection et d'evaluation de defauts de surface sur des rails et des elements d'aiguillageInfo
- Publication number
- EP1285264A2 EP1285264A2 EP01951344A EP01951344A EP1285264A2 EP 1285264 A2 EP1285264 A2 EP 1285264A2 EP 01951344 A EP01951344 A EP 01951344A EP 01951344 A EP01951344 A EP 01951344A EP 1285264 A2 EP1285264 A2 EP 1285264A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- rail
- probe
- rails
- measuring head
- designed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9013—Arrangements for scanning
- G01N27/902—Arrangements for scanning by moving the sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/08—Measuring installations for surveying permanent way
- B61K9/10—Measuring installations for surveying permanent way for detecting cracks in rails or welds thereof
Definitions
- the object of the invention is to create a method and a device with which damage in the near-surface area of installed rails and switch components can be detected precisely, reliably and precisely and quantitatively analyzed.
- two rails which are laid next to one another at a fixed distance, are moved with at least one probe each and the measurement signals of the probes are recorded in parallel.
- the device achieving the object has an eddy current test probe, a location signal transmitter and a recording unit, to which the measurement signal of the probe (s) and the location signal of the location signal transmitter are transferred for simultaneous recording.
- the probe (s) are seated on a measuring head which is guided on the rail.
- the measuring head can slide like a sled over the rail and / or be guided on the rail or the switch component with rollers.
- the location signal transmitter is preferably a GPS unit (Global Positioning System).
- GPS unit Global Positioning System
- a GPS unit that is commercially available for civil applications enables location determination with an accuracy of approx. 3 m. Once recognized, surface damage can be easily found. This enables the damage development to be tracked, the damage repair to be optimally planned and its success to be monitored. Modern quality management is possible on the rail network, and valuable knowledge can be gained for the future planning of track systems.
- the GPS unit includes a gyro module.
- An acceleration measurement is thus carried out, which enables the location signal to be extrapolated when the GPS signal is interrupted, e.g. B. when driving through a tunnel.
- a variant of the device according to the invention is designed to be operated as a manual test system by a distance runner who preferably travels only a single rail with it. This comparatively complex form of testing is required for track areas that are currently not accessible to automated testing, for example switch areas.
- Another variant of the device according to the invention is designed to be carried along by a rail-bound trolley.
- the latter can be powered both by human muscle power and by a motor.
- both rails on which the trolley is running are scanned.
- variants of the device according to the invention which are designed to be carried along by a rail test train or rail grinding train.
- a rail test train you get over the Duration of approximately one year of operation. Test data for the entire rail network.
- the device carried by a rail grinding train helps to optimize the grinding work during operation so that a perfect surface quality of the rail is achieved with as little material removal as possible.
- the recording unit of a device according to the invention which is carried by a rail vehicle, is provided with a displacement pulse signal by a displacement sensor relating to the rail or the switch component.
- FIG. 1 shows the perspective view of a rail with surface damage typically to be detected
- Fig. 2 shows the block diagram of an eddy current testing device for the
- FIG. 3 shows the block diagram of a GPS unit belonging to the eddy current testing device.
- FIG. 1 shows a steel railroad track with typical surface damage in the form of squats 12 and head checks 14.
- Squats 12 are flat separations lying below the top of the rail 18, preferably running parallel to the surface.
- Head checks 14 are oblique cracks in the area of the driving edge 16, which preferably occur in the arches on the outer rail.
- the detection and evaluation of head checks 14 is difficult because they run into the rail 10 at an angle to the direction of travel and at a flat angle.
- the location and the distance and the depth of the head checks 14 must be measured with an accuracy of a few meters and with millimeter precision.
- FIG. 2 shows the block diagram of an eddy current test device used for this purpose.
- This includes an eddy current test probe 20, which lies opposite the driving edge 16 and scans the rail 10 according to the magnetic induction method, in order to detect and evaluate head checks 14.
- the probe 20 is connected to a multi-channel eddy current tester 22. Each additional channel can be occupied by another probe, not shown, which e.g. scans the top 18 of the rail 10 on squats 12.
- the eddy current test device can be located on a rail test train that drives a pair of rails to be examined.
- a displacement pulse signal 24 is obtained from a displacement sensor.
- a GPS unit 26 (Global Positioning System) delivers with a current uncertainty of approx. 3 m location coordinates.
- the GPS unit 26 includes an antenna 28, a decoder 30 and a gyromodule 32, to which the path pulse signal 24 is present.
- the gyromodule 32 is used to extrapolate the location when the GPS reception is interrupted, for example when driving through a tunnel.
- the output signal of the eddy current test device 22, the displacement pulse signal 24 and the location signal are applied to a PC 34.
- the signals undergo analog-to-digital conversion 36 and online data processing, and are stored on a hard disk 38.
- Table 1 contains information on the data flow at different driving speeds. When evaluating 6 channels of 12 bits, the current version has a data flow of 1 megabyte / s and a memory requirement of 3.6 gigabytes / h.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10025066A DE10025066A1 (de) | 2000-05-23 | 2000-05-23 | Verfahren und Vorrichtung zur Detektion und Bewertung von Oberflächenschäden an verlegten Schienen und Weichenbauteilen |
| DE10025066 | 2000-05-23 | ||
| PCT/DE2001/001907 WO2001090738A2 (fr) | 2000-05-23 | 2001-05-21 | Procede et dispositif de detection et d'evaluation de defauts de surface sur des rails et des elements d'aiguillage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1285264A2 true EP1285264A2 (fr) | 2003-02-26 |
Family
ID=7642964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01951344A Withdrawn EP1285264A2 (fr) | 2000-05-23 | 2001-05-21 | Procede et dispositif de detection et d'evaluation de defauts de surface sur des rails et des elements d'aiguillage |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20030128030A1 (fr) |
| EP (1) | EP1285264A2 (fr) |
| JP (1) | JP2003534549A (fr) |
| AU (1) | AU2001272326A1 (fr) |
| CA (1) | CA2408427A1 (fr) |
| DE (1) | DE10025066A1 (fr) |
| WO (1) | WO2001090738A2 (fr) |
Families Citing this family (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9733625B2 (en) | 2006-03-20 | 2017-08-15 | General Electric Company | Trip optimization system and method for a train |
| US10308265B2 (en) | 2006-03-20 | 2019-06-04 | Ge Global Sourcing Llc | Vehicle control system and method |
| US9950722B2 (en) | 2003-01-06 | 2018-04-24 | General Electric Company | System and method for vehicle control |
| DE102004011843A1 (de) * | 2004-03-09 | 2005-09-29 | Db Netz Ag | Verfahren und Vorrichtung zum Nachweis von Fehlern in Eisenbahnschienen |
| DE102004011244B4 (de) * | 2004-03-09 | 2012-12-06 | Jürgen Rohmann | Schienenfahrzeug |
| DE102004031217B3 (de) * | 2004-06-28 | 2005-12-22 | Db Netz Ag | Verfahren zur Ermittlung der Rauheit von frisch geschliffenen Schienen und/oder Schienenbereichen |
| US9956974B2 (en) | 2004-07-23 | 2018-05-01 | General Electric Company | Vehicle consist configuration control |
| US9828010B2 (en) | 2006-03-20 | 2017-11-28 | General Electric Company | System, method and computer software code for determining a mission plan for a powered system using signal aspect information |
| US9689681B2 (en) | 2014-08-12 | 2017-06-27 | General Electric Company | System and method for vehicle operation |
| DE102006026048A1 (de) * | 2006-06-01 | 2007-12-20 | Gbm Wiebe Gleisbaumaschinen Gmbh | GPS gestütztes, kontinuierliches Trassenerkundungssystem mit Multisensorik |
| DE102007003696A1 (de) | 2007-01-25 | 2008-07-31 | Rohmann, Jürgen | Verfahren zur Überwachung der Funktionstüchtigkeit einer Sensorik für die Wirbelstromprüfung |
| US8914171B2 (en) | 2012-11-21 | 2014-12-16 | General Electric Company | Route examining system and method |
| DE102009022434B3 (de) * | 2009-04-02 | 2010-10-28 | INPRO Innovationsgesellschaft für fortgeschrittene Produktionssysteme in der Fahrzeugindustrie mbH | Verfahren zum automatischen Identifizieren, Überwachen und Minimieren ortszugeordneter energetischer Verluste einer industriellen Produktionsanlage |
| JP5615631B2 (ja) * | 2010-08-30 | 2014-10-29 | 東日本旅客鉄道株式会社 | 渦電流探傷方法と渦電流探傷装置 |
| WO2012061922A1 (fr) * | 2010-11-12 | 2012-05-18 | Ftd Highrise Inspection Inc. | Dispositif d'inspection de bâtiment |
| NL2006395C2 (en) * | 2011-03-15 | 2012-09-18 | Grontmij Nederland B V | System for calibrating and measuring mechanical stress in at least a part of a rail. |
| DE102011102865B3 (de) * | 2011-05-31 | 2012-06-21 | Rohmann Gmbh | Verfahren und Vorrichtung zur Überwachung der Funktionstüchtigkeit einer Sensorik für die Wirbelstromprüfung |
| WO2014026091A2 (fr) | 2012-08-10 | 2014-02-13 | General Electric Company | Système et procédé d'examen d'itinéraire |
| US8914162B2 (en) * | 2013-03-12 | 2014-12-16 | Wabtec Holding Corp. | System, method, and apparatus to detect and report track structure defects |
| US9255913B2 (en) | 2013-07-31 | 2016-02-09 | General Electric Company | System and method for acoustically identifying damaged sections of a route |
| US10006877B2 (en) | 2014-08-20 | 2018-06-26 | General Electric Company | Route examining system and method |
| CN104192166B (zh) * | 2014-09-04 | 2016-09-21 | 电子科技大学 | 基于地磁传感的铁轨姿态测量方法及装置 |
| ES2949436T3 (es) | 2015-12-15 | 2023-09-28 | Speno International | Vehículo ferroviario y procedimiento de localización de defectos o de irregularidades en la superficie de raíles de ferrocarril |
| US10989692B2 (en) * | 2016-03-21 | 2021-04-27 | Railpod, Inc. | Combined passive and active method and systems to detect and measure internal flaws within metal rails |
| CN108508079A (zh) * | 2018-03-12 | 2018-09-07 | 枣庄科技职业学院 | 一种在用钢轨的自动化电磁无损检测方法及装置 |
| CN108755401B (zh) * | 2018-06-19 | 2020-05-29 | 安徽省公路工程检测中心 | 一种应用于各种桥梁的探伤设备 |
| CN108755402B (zh) * | 2018-06-19 | 2020-10-30 | 浙江坤邦机械有限公司 | 一种应用于各种桥梁的探伤设备 |
| KR102008105B1 (ko) * | 2018-12-04 | 2019-08-07 | 에디웍스(주) | 멀티 채널 와전류센서를 이용한 레일 결함 검출 장치, 센서 교정 방법 및 결함 검출 방법 |
| CN110609080B (zh) * | 2019-10-30 | 2023-04-28 | 爱德森(厦门)电子有限公司 | 一种道岔纵向缺陷涡流检测装置及方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2925552A (en) * | 1957-11-29 | 1960-02-16 | Sperry Prod Inc | Rail flaw detector mechanism |
| FR2562668B1 (fr) * | 1984-04-05 | 1987-11-27 | Sncf | Dispositif de reperage de defauts de rails de chemin de fer par courants de foucault, capable de discriminer les defauts de certaines discontinuites de construction des rails |
| US5386727A (en) * | 1992-06-02 | 1995-02-07 | Herzog Contracting Corporation | Dynamic rail longitudinal stress measuring system |
| US5579013A (en) * | 1994-05-05 | 1996-11-26 | General Electric Company | Mobile tracking unit capable of detecting defective conditions in railway vehicle wheels and railtracks |
| US6044698A (en) * | 1996-04-01 | 2000-04-04 | Cairo Systems, Inc. | Method and apparatus including accelerometer and tilt sensor for detecting railway anomalies |
| FR2751080B1 (fr) * | 1996-07-15 | 1998-10-23 | Inrets | Procede et dispositif pour detecter des defauts transversaux en surface d'une piece oblongue conductrice |
-
2000
- 2000-05-23 DE DE10025066A patent/DE10025066A1/de not_active Withdrawn
-
2001
- 2001-05-21 WO PCT/DE2001/001907 patent/WO2001090738A2/fr not_active Ceased
- 2001-05-21 US US10/276,972 patent/US20030128030A1/en not_active Abandoned
- 2001-05-21 AU AU2001272326A patent/AU2001272326A1/en not_active Abandoned
- 2001-05-21 CA CA002408427A patent/CA2408427A1/fr not_active Abandoned
- 2001-05-21 JP JP2001586454A patent/JP2003534549A/ja active Pending
- 2001-05-21 EP EP01951344A patent/EP1285264A2/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0190738A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2408427A1 (fr) | 2001-11-29 |
| US20030128030A1 (en) | 2003-07-10 |
| AU2001272326A1 (en) | 2001-12-03 |
| WO2001090738A2 (fr) | 2001-11-29 |
| JP2003534549A (ja) | 2003-11-18 |
| DE10025066A1 (de) | 2001-12-13 |
| WO2001090738A3 (fr) | 2002-06-06 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| 17P | Request for examination filed |
Effective date: 20021030 |
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| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
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| AX | Request for extension of the european patent |
Extension state: AL LT LV MK RO SI |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: THOMAS, HANS-MARTIN Owner name: POHL, RAINER Owner name: ROHMANN GMBH. Owner name: PRUEFTECHNIK LINKE & RUEHE GMBH. Owner name: FER-PROZESSAUTOMATISIERUNG GMBH. Owner name: DB NETZ AKTIENGESELLSCHAFT |
|
| 17Q | First examination report despatched |
Effective date: 20070703 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20101201 |